SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Rev. 2018.04.00
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Cross Country Above Ground Pipeline
PROJECT PHASE
1.0
DOCUMENT REVIEW
APPROVED DATE
SATIP-L-450-03
PROJECT TITLE:
ITEM
NO.
30-Apr-18
SATIP No.
WBS/BI/JO/NO.
TASK / ACTIVITY
CHECKLIST
and/or
TEST RECORD
QUALITY
RECORD
DISCIPLINE:
MECHANICAL
3-Jul-18
CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ASSIGNMENTS
LSTK
QA/QC
REMARKS
PID
1.1
Welding Procedure Specification
(WPS & PQR)
1.2
Welder Qualification/Certification
1.3
Pressure Test Package
1.4
Positive Material Identification Program and
Testing Procedure for Pressure-Retaining
Alloy Materials
SAIC-L-2004
SAIC-L-2004
RH
RH
1.5
Thrust Boring Procedure
SAIC-L-2109
SAIC-L-2109
RH
RH
1.6
Flanged Joint Gasket Verification & Bolt
Tightening Procedure
SAIC-L-2002
SAIC-L-2002
RH
RH
1.7
Procedure for Piping Material Traceability
for Pipeline Installation
SAIC-L-2110
SAIC-L-2110
RH
RH
1.8
Final Pipeline Route & Profile
See Remarks
See Remarks
RH
RH
Approval by SAPMT. Interface with Plants shall utilize
tie-in point using Plant Survey & Benchmarks
1.9
Pipe Handling Procedure
See Remarks
See Remarks
RH
RH
For Review & Approval by SAPMT per
SAES-L-450, Para. 8.1
2.1
Visual inspection & Material verification of
Pipe, Fittings, preformed bends (Cold &
Hot Bends)
SAIC-L-2112
SAIC-L-2112
W
W
S.Aramco to be notified for the arrival of the first batch
of delivered materials, then random inspection
thereafter.
2.2
Valves
Refer to SAES-L-108-001
3.1
Shop Fabrication
Refer to SATIP-L-350-08
3.2
Pipeline Route, Profile & Right of Way
Preparation
Refer to SATIP-L-450-01
2.0
3.0
Refer to SATIP-W-012-01
Refer to SATIP-W-012-01
Refer to SATIP-A-004-03
MATERIAL RECEIVING
INSTALLATION
Saudi Aramco: Company General Use
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Cross Country Above Ground Pipeline
SATIP No.
PROJECT TITLE:
WBS/BI/JO/NO.
ITEM
NO.
PROJECT PHASE
TASK / ACTIVITY
APPROVED DATE
SATIP-L-450-03
CHECKLIST
and/or
TEST RECORD
QUALITY
RECORD
SAIC-L-2113
SAIC-L-2113
DISCIPLINE:
MECHANICAL
3-Jul-18
CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ASSIGNMENTS
REMARKS
LSTK
QA/QC
PID
W
S
3.3
Stringing & Pipe Laying
3.4
Welding & associated Special Process,
NDE, PWHT, HT, PMI, Repairs, etc
Refer to SATIP-W-012-01 & NDE SATIPs as they are
referenced
3.5
Verification of NDE Application
Refer to the SATIP for the applicable NDE Method
3.6
Field Bending
SAIC-L-2114
SAIC-L-2114
H
W
3.7
Pipeline Inspection prior to Welding of
Temperature Tie-In Weld Joint
SAIC-L-2115
SAIC-L-2115
H
W
3.8
Above ground anchors & Pipe Supports
SAIC-L-2116
SAIC-L-2116
W
S
3.9
Concrete Placement
Refer to SATIP-Q-001-02
3.10
Pile Driving
Refer to Civil SATIP (to be determined)
3.11
Culvert Crossing
3.12
Camel/Road Crossing
3.13
Thrust Boring
SAIC-L-2120
3.14
Pipeline and Power Line Crossing
SAIC-L-2121
3.15
Trenching & Backfilling
Refer to SATIP-L-450-01
3.16
Thermal Expansion Relief Valve (for liquid
service)
Refer to SATIP-J-600-01
3.17
Pipeline Appurtenances Installation
(Including Surge Relief)
SAIC-L-2122
SAIC-L-2122
W
S
3.18
Sectionalizing Valves & Jump-overs(Valve
Stations)- (When required)
SAIC-L-2123
SAIC-L-2123
W
W
3.19
Sectionalizing Valve's electrical &
Instrument requirements
SAIC-L-2118
SAIC-L-2118
W
W
W
W
SAIC-L-2120
W
W
SAIC-L-2121
W
W
Refer to SATIP-Q-006-02 for Civil Requirements
See also SAES-B-064
Refer to SATIP-J-700-01
Saudi Aramco: Company General Use
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Cross Country Above Ground Pipeline
SATIP No.
PROJECT TITLE:
WBS/BI/JO/NO.
ITEM
NO.
3.20
PROJECT PHASE
TASK / ACTIVITY
APPROVED DATE
SATIP-L-450-03
CHECKLIST
and/or
TEST RECORD
QUALITY
RECORD
DISCIPLINE:
MECHANICAL
3-Jul-18
CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ASSIGNMENTS
LSTK
QA/QC
Scraper trap Installation
REMARKS
PID
Refer to SATIP-L-420-01
Saudi Aramco: Company General Use
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Cross Country Above Ground Pipeline
SATIP No.
PROJECT TITLE:
WBS/BI/JO/NO.
ITEM
NO.
PROJECT PHASE
TASK / ACTIVITY
APPROVED DATE
SATIP-L-450-03
CHECKLIST
and/or
TEST RECORD
QUALITY
RECORD
DISCIPLINE:
MECHANICAL
3-Jul-18
CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ASSIGNMENTS
LSTK
QA/QC
REMARKS
PID
3.21
Internal Coating of Field Welds
Refer to applicable SATIP-H series
3.22
External Coating of Field Welds
Refer to applicable SATIP-H series
3.23
Pre-Test Punchlisting-PIPELINES
SAIC-L-2139
3.24
Pipeline Internal
Cleaning/Flushing/Scraping
SAIC-L-2017
3.25
Pressure Testing
a) Strength test
b) Tightness test
3.26
Lay-up
3.27
Cathodic Protection
3.28
Flange Joint Inspection (Gasket Verification
& Bolt Tightening)
SAIC-L-2014
SAIC-L-2014
H
W
3.29
Pipeline Markers
SAIC-L-2125
SAIC-L-2125
W
S
3.30
Pipelines Leak Detection System (Except
flowlines, trunklines, and test lines) per
SAES-Z-003
SAIC-L-2127
SAIC-L-2127
W
W
4.1
Caliper/Internal Gauging
SAIC-L-2128
SAIC-L-2128
H
H
Use SATR-L-2009
4.2
Pipeline Re-instatement/Final Inspection
SAIC-L-2129
SAIC-L-2129
H
W
Use SATR-A-2011
4.3
Final Inspection for Mech. Completion
(MCC)
SATR-A-6133
SATR-A-6133
H
Use GI-2.710 & Applicable forms as agreed on
4.4
Tightness Testing
4.0
SAIC-L-2139
SAIC-L-2017
H
H
Use SATR-A-2007
H
W
Use SATR-A-2008
Refer to SATIP-A-004-03
SATR-A-2009
SATR-A-2009
H
H
Refer also to SAES-L-108-001 for special lay-up
requirements for Pipeline Valves (13Cr or 400SS)
Refer to applicable SATIP-X series
Use SATR-L-2001 - See Note 1, General Notes, plus
minimum of 10% for witness by S. Aramco
PRE-COMMISSIONING
Refer to SATIP-A-004-05 for witnessing by
Commissioning Team
Saudi Aramco: Company General Use
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Cross Country Above Ground Pipeline
SATIP No.
PROJECT TITLE:
WBS/BI/JO/NO.
ITEM
NO.
PROJECT PHASE
TASK / ACTIVITY
APPROVED DATE
SATIP-L-450-03
CHECKLIST
and/or
TEST RECORD
DISCIPLINE:
3-Jul-18
MECHANICAL
CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ASSIGNMENTS
QUALITY
RECORD
LSTK
QA/QC
REMARKS
PID
GENERAL NOTES
1
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
of Saudi Aramco participation based upon the Contractor’s performance.
2
Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
3
Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
representative is not present.
4
Hold:
5
If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
LEGEND
H
organization
Hold Point for QC Inspection/ Test
W
Witness Inspection/Test
S
Surveillance
R
RH
I
Review of Documents
Review and Approval of Documents
100% Contractor Inspection
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Saudi Aramco: Company General Use
Rev. 2018.04.00
###
Saudi Aramco: Company General Use
30-Apr-18
Saudi Aramco: Company General Use
3-Jul-18
3-Jul-18
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU -7-July-2018 -REV.2018.04.00(Standards Cutoff -April 30, 2018)
Saudi Aramco: Company General Use
Rev. 2018.04.00
###
Saudi Aramco: Company General Use
30-Apr-18
Saudi Aramco: Company General Use
3-Jul-18
3-Jul-18
Saudi Aramco: Company General Use