68 WHY BUILDINGS FALL DOWN Hartford Arena Roof Collapse On the evening of January 17, 1978, Horace Becker was staying at the Hartford, Connecticut, Sheraton Hotel in a room facing the Civic Center Arena. As he retired, he looked out the window and saw snow falling heavily for the second time that week. In the middle of the night (it was actually 4:15A.M.) he was awakened by what sounded like a "loud cracking noise," which continued for some time. Startled into a fully awakened state, he looked out the win­ dow again and saw, diagonally across the street from the hotel, the northwest corner of the arena roof rise and the center sink with a whooshing sound. Within seconds the windows of his room had started to shake, and thinking that a plane had crashed on the building, Mr. Becker dropped to the floor. When the noise stopped, 4.10 Hartford Center Roof: after the Collapse www.EngineeringBooksPdf.com 4.11 Hartford Center Space Frame Diagram he looked out again and saw the other three corners of the arena also pointing skyward. Like a four-cornered hat, the 2.4 acre (9.7 ha) roof of the arena had settled down in the center, throwing up a cloud of debris in the air and tossing pieces of roof insulation down on the parking deck immediately below Mr. Becker's room (Fig. 4.10). That same night roofs fell in two other Connecticut towns. Three days later, after a third heavy snowfall, the roof of the auditorium at C. W. Post College on Long Island collapsed (see p. 42). In fact, throughout that winter hundreds of roofs fell under the weight of unusually heavy snowfalls, but none was as dramatic as the Hart­ ford collapse. Had the roof fallen six hours earlier, many of the five thousand fans watching a basketball game might have been killed or injured. Luckily, the fourteen hundred tons of twisted steel, gyp­ sum roofing panels, and insulation fell on ten thousand empty seats. The arena roof (Fig. 4.11) measured 300 by 36 0ft. (91x 110m) and was constructed as a space frame, 2 1 ft. ( 6.4 m) deep, a struc­ ture consisting of top and bottom square grids of horizontal steel bars with joints, or nodes, 30ft. (9 m) on center connected by diag­ onal bars between the horizontally staggered nodes of the upper and lower grids. The resulting space frame looked like a series of linked pyramidal trusses. The 30ft. (9m) long top horizontals were braced by intermediate diagonals, and the main diagonals were braced at their midpoints by an intermediate layer of horizontal bars. The top horizontal bars of most space frames perform a double function: They support the roofing panels, and they act as upper structural members of the space frame. In the Hartford roof, how­ ever, the roofing panels were supported on short vertical posts above www.EngineeringBooksPdf.com 4.12 Typical Pyramid Module with Posts Supporting Roof Panels the top nodes of the space frame (Fig. 4.12). The designers claimed two advantages for this scheme: (1) If the height of the posts was varied, the roof could be sloped to provide positive drainage inde­ pendently of the original level and the deflections of the top bars of the space frame, and (2) the top bars of the frame would not be subjected to bending stresses from roof loads. Additionally, three unusual concepts characterized the design of the Hartford roof: (1) The frame's top horizontal bars were con­ figured in the shape of a cross built up of four steel angles (Fig. 4.13). (Unfortunately the cross is not a particularly efficient section for a compression element because it bends and twists under rela­ tively small stresses and hence buckles more easily than if the same amount of material were used in a tube or an I bar shape.) (2) A truss node is usually the theoretical point where the center lines of all the bars connected at the node intersect, but in the Hartford frame the top horizontal bars intersected at one point, and the diagonal bars at another, somewhat below the first. Thus the forces transmitted between diagonal and horizontal bars caused bending stresses in these bars (Fig. 4.13). (3) The overall space frame roof www.EngineeringBooksPdf.com 71 FOR LACK OF REDUNDANCY was supported on four enormous pylon legs located 45ft. (13.7 m) inboard of the four edges of the space frame, rather than on bound­ ary columns or walls (Fig. 4.11). In spite of the unusual aspects of its design the frame appeared to be sturdy. For five years, it withstood the harsh Hartford weather before suddenly failing on that winter night although it gave many hints of impending danger, surprisingly ignored by architects, engineers, builders, and inspectors. Vincent Kling, a well-known Philadelphia architect, was engaged in 1970 as architect of the proposed Civic Center, and he hired the Hartford office of Fraoli, Blum & Yesselman, Engineers to design the structure of the arena. Early in the design phase the engineers proposed a unique roof structure that they thought would save half a million dollars in construction cost but that required a complex computer analysis to check its safety. The city gladly granted the additional fee for this money-saving analysis, which proved to everybody's satisfaction the innovative structural scheme was safe. � 11t>I!/Z<1�L Ml! or --r ltN4LE5 1.0/AA�I! �ZoN'"Titl/.. � ot= .q. l'floi4'-E'5 4.13 Diagonals Eccentrically Connected to Cross-Shaped Chords www.EngineeringBooksPdf.com 72 WHY BUILDINGS FALL DOWN A year later the construction documents were completed, the proj­ ect was put out to public bid, and the construction of the roof structure was awarded to the Bethlehem Steel Company of Beth­ lehem, Pennsylvania. Gulick-Henderson, an inspection and testing agency, was engaged to ensure correct execution of the design. A unique aspect of the construction procedure concerned the method of erection. Instead of the frame's being assembled in place almost 100ft. (30m) above the ground, a costly, time-consuming, and somewhat dangerous procedure, it was completely assembled on the ground. Not only was the structure bolted together, but the heating and ventilation ducts, the drain pipes, and the electrical conduits, as well as the service catwalks, were assembled while the structure sat on the ground. Only a badly timed painter's strike prevented the structure from receiving its final coat of light gray paint before erection. Assembly of the roof frame, begun on the floor of the arena in February 1972, was completed by July of that year. It was during this short assembly time that the engineers were notified by the inspection agency of a suspicious and excessive deflec­ tion of some nodes, but soon the roof was ready to be lifted, and it began to move up slowly. The lifting process was completed in two weeks by means of hydraulic jacks fixed to the top of the four pylons. It was an impressive and awe-inspiring sight to see a roof the size of a foot­ ball field rising slowly upward, day after day, in preestablished steps. A concerned citizen who witnessed the operation questioned the capacity of such an immense structure to withstand the forces of wind and snow but was reassured by the engineers that he had no reason to worry. In January 1973 the roof, in its final position but not yet bur­ dened by the weight of the roof deck, was measured to have a deflection at the center twice that predicted by the computer analysis. When notified of this condition, the engineers expressed no concern, explaining that such discrepancies had to be expected in view of the simplifying assumptions of the theoretical calculations. The contractor installing the fascia panels covering the space frame at the top of the four facades claimed that the actual boundary deflec­ tions of the structure were so random that when he tried to mate the prepunched holes in the two pieces of steel of the space frame and the facade panels and to insert bolts, he encountered such dif­ ficulties (because the holes did not line up) that he had to weld rather than bolt the joint. www.EngineeringBooksPdf.com FOR LACK OF REDUNDANCY 73 By mid-1974, after the roof was completed, another technically minded citizen expressed concern about the large dip he had noticed in the roof that he believed might indicate an unsafe structure. Once again the engineer, this time joined by the contractor, assured the city that there was no reason for concern. Finally, in January 1975, a few days before the official opening of the center, a coun­ cilwoman made it public that a construction worker had told her the actual deflection of the roof was almost twice the predicted value. In light of the earlier assurances, this "political" concern was not even referred to the engineers, but independent measure­ ments taken three months later by the city confirmed the anoma­ lous deflections.By this time such statements were probably treated as rumors based on earlier allegations. Five years later the roof collapsed. Within days of the collapse experts had been retained by the city to address the issue of the responsibility and possibly the cul­ pability of contractors, architects, and engineers (who engaged their own experts to protect their respective interests). This army of experts crawled like ants over the wreckage for weeks, looking for clues to the cause of the disaster, while the city announced: "We'll build a new structure.... It will be bigger and better, and it will have a different kind of roof." The first question explored by the experts concerned the weight of snow and ice that had accumulated on the roof the night of Jan­ uary 17. Accurate measurements showed that the actual weight (the live load) of the accumulated snow from the two storms pre­ ceding the collapse was about half the live load specified by the code; the weight of the roof (the dead load), was also checked and turned out to be 25 percent greater than that assumed in the design. However, the sum of the dead and live loads was less than the total load assumed in the design.In any case, the code safety factor should have easily taken care of even such an accidental overload. Attention was then directed to the configuration of the actual structure in comparison with the mathematical model postulated by the designers. The structural model had assumed that all the top chord bars were braced laterally by the inclined secondary diagonals, and this was the case in the interior of the space frame where diagonals form a pyramid (Fig. 4.12). But along the frame edges, the diagonals and top bars were in the same inclined plane; hence buckling out of this plane was not prevented. The top bars were free to bend outward, or buckle, in a direction perpendicular www.EngineeringBooksPdf.com 74 WHY BUILDINGS FALL DOWN r------ teOOP Ff<M11N4 ----����--!NinA� /'()&./noN 4.14 Buckling ofTop Horizontal Chord to that plane (Fig. 4.14). Prevention of buckling would have required the outer top horizontals to be four times stiffer than the typical interior top horizontals because the outer horizontals had twice the unbraced length. Since the top horizontals were the same size as the interior horizontals, they were doomed to buckle. The question remained: Why did the roof survive for five years? To answer this puzzling question, a study was made of the pro­ gressive failure of the roof. A computer model of the roof structure with correct buckling lengths and stiffnesses of all bars was "loaded" in steps, searching for the value of the load at which the first bar would buckle. This load was conservatively evaluated (by ignoring the springlike restraint offered by the actual connections) to be 13 percent below the total load actually on the roof on the day of fail­ ure. Loading of the model was increased further to explore what happened after the first bar buckled. When a member of a frame buckles, it transfers its load to adjacent bars that most of the time cannot carry the extra load and then also buckle. The failure of additional bars transfers their load progressively to new bars until the roof cannot carry any greater load and begins to collapse. This www.EngineeringBooksPdf.com 75 FOR LACK OF REDUNDANCY collapse live load was found to be only 20 percent above the actual measured snow and ice load and to cause a progressive inward folding pattern of the roof similar to that observed after the failure. Since no real structure is quite as perfect as the equivalent com­ puter model, the actual failure of the Hartford Civil Center roof must have taken place at a load somewhat above that causing the buckling of the first bar and below that calculated as the ultimate collapse load. Progressive collapse can start as the result of even a minor deficiency unless redundancy is introduced as a matter of structural insurance, and it is sad to note that the addition of less than fifty bars to brace the top outer horizontals to a frame con­ sisting of almost five thousand bars would have made the Hartford roof safe by preventing bar buckling. Once the wreckage was cleared away, the firm of Ellerbe Archi­ tects of Minnesota began planning for a new arena. True to the promise of the city fathers, it was bigger, seating four thousand more spectators than the old one. Its roof was simpler, with two ordinary parallel vertical trusses sitting on the same four pylons raised up 12ft. (3.6 m) to fit the grander facility (Fig. 4.15). Second­ ary trusses were framed into these primary trusses at six locations, and tertiary trusses framed into the secondary ones, resulting in a grid of trusses bearing a family resemblance to the original roof. The revamped coliseum began to take shape sixteen months after the collapse and by the spring of 1980 was ready to receive its first guests, the fans of a local hockey team that had been homeless for over two years. M"l:i? � --­ APPEP �IITINCt Of</4/NAL 4.15 A.-:.ENA cN�El? AReNA Section through Original and Enlarged Arena www.EngineeringBooksPdf.com