Meet Tracerco Tracerco is a world leading technology company providing unique and specialized detection, diagnostic and measurement solutions to customers in petroleum and associated industries. Award Winning Over 3000 customers worldwide look to Tracerco for high quality products and continuous innovation. Tracerco’s business excellence is evidenced by the international recognition its products and services have received for export and innovation. Tracerco and Johnson Matthey Innovation Tracerco is part of Johnson Matthey’s Process Technologies Division. Formed almost 200 years ago, Johnson Matthey is a speciality chemicals company focused on catalysis, precious metals, fine chemicals and process technology. Strong corporate backing from Johnson Matthey has maintained investment levels to keep us at the forefront of research and development in process measurement diagnosis and detection technologies. Since its inception over 50 years ago, Tracerco has focused on scientific innovation. Our scientists and engineers have been at the forefront in the development of many groundbreaking measurement and diagnostic technologies that are now commonplace in process industries the world over. Local to Our Customers An extensive network of overseas regional service centers allow to us to be local to our customers, delivering our products and services anywhere in the world. 2 Measurement Instruments and Servicing required in challenging process conditions, such as those where separation difficulties and solid deposits may occur. Tracerco’s Measurement Instruments and Servicing business designs, manufactures and technically supports an extensive range of measurement instrumentation. This includes permanently installed instrumentation for real time process control and a range of handheld monitors to detect radiation. TRACERCO™ Instruments offers enhanced self-diagnostics and unrivalled stability. The improved measurement and process control offers major production benefits to the operator. As you would expect with a service-focused company, expert commissioning, coupled with full after sales service support, forms an essential part of our approach. Our portfolio of instruments is renowned for high accuracy, high levels of reliability and, as a result, extremely low maintenance costs. We pride ourselves in solving our customers’ process control problems and delivering the highest quality, customised instrument solutions. With our highly experienced and technically qualified team of service engineers, we can offer local technical support to our customers no matter where they are in the world. Tracerco’s nucleonic instruments are always custom designed to the needs of the specific application, are nonintrusive and easily fitted. Our instruments are perfectly suited to installations where real-time measurements are 3 TM TRACERCO LevelFinderPlus The first and only nucleonic instrument to provide a highly accurate and repeatable level measurement in the presence of process deposits and pressure changes Using Tracerco’s patented technology, LevelFinderPlus is a breakthrough in level measurement. Unique processing algorithms provide unparalleled insight into vessel operating conditions, monitoring what occurs in the vapor space allowing the extent of deposition to be identified. High Accuracy and Performance TRACERCO™ LevelFinderPlus provides operators with accurate and repeatable level measurement even in the presence of deposit build-up and/or vapor density fluctuations. The instrument is unaffected by temperature and process conditions. It is able to detect and monitor solid deposition. Safety Saving Time and Money The advanced signal processing and improved system stabilization enables source optimization. The external mounting of the instrument means that process break-ins are kept to a minimum. TRACERCO™ LevelFinderPlus has no moving parts and does not have contact with the process. It has the ability to deliver consistent, accurate and repeatable level measurements, regardless of process conditions, resulting in: Robust • • • • Reduced unplanned shutdowns. Improved product quality. Process optimization. Operator confidence to increase production and maximize throughput by running at the desired level, avoiding the negative impact of ‘losing’ real liquid or slurry levels. • Accurate measurements of deposit build-up. • Redundancy of measurement. Our robust and fault tolerant hardware is proven in use for high operating temperatures and is qualified for use in subsea applications to the IEC 13628 standard. 4 Benefits of the TRACERCOTM LevelFinderPlus Typical Applications • Wide range of operation temperature removing the need for cooling system infrastructure. TRACERCO™ LevelFinderPlus is designed for liquid level, interface, density measurements and solids monitoring in upstream and downstream vessels. TRACERCO™ LevelFinderPlus is suitable for the most challenging oil, chemical and petrochemical industry applications, including those with the potential for solids deposition and extremes of temperature and pressure. • Reduce the likelihood of exacerbating product deposition - with better control around set point enabling less upsets and fewer shutdowns for cleaning. • Real time monitoring for build-up on the vessel walls. • Simplified commissioning with auto calibration capabilities. • Redundancy of measurement reduces unplanned shutdown. • Easy to operate: Self-diagnostic function to assist system maintenance. • No need for additional pressure transmitters required to compensate for pressure variations. • No need for additional single point detectors required to compensate for deposits as usually required on Cokers. Specification Table Performance Accuracy Application specific typically +/- 1% of range Measuring Range 59 ft. (18m) Measurement Principle Gamma ray absorption Components Field detector and processing unit Repeatability +/- 0.5% typical Electrical Ex-Approvals ATEX, CSA Ex ia IIC T4 Ga (-55°C≤Ta≤+85°C) FM IS/I/1/ABCD/T4 Ta=70°C Detector Temperature Rating -40°F to 158°F (-40°C to 70°C) Output 4-20mA HART® Configuration and Visualisation Tool Tracerco ToolBox Mechanical Detector Enclosure 316 SS, IP66 Source ISO 2919 requirements Container In accordance with ISO 7205 5 TM TRACERCO DensityFinder The TRACERCO™ DensityFinder is the most advanced technology currently available for density measurements. Tracerco™ DensityFinder’s wide operating temperature range and unrivalled reliability enables accurate real time monitoring in the most challenging process environments. The system provides critical process measurements such as: High Accuracy and Performance TRACERCO™ DensityFinder’s proprietary advanced signal processing provides an accurate and repeatable density measurement even in the most extreme operating temperatures ranging from -40oF to +158oF (-40oC to +70oC). The instrument has a self diagnostic critical component early warning system and excellent short and long term stability meaning the performance is unaffected by component ageing. • The density of single or multi-phase flows • The build-up of solids on vessels or pipe walls • The measurement of slurry concentrations in vessels or transfer pipelines Robust Our robust and fault tolerant hardware is proven in use for high operating temperatures and is qualified for use in the most demanding applications to the IEC 13628 standard. This low powered instrument increases the life of operating components and helps to achieve mean time between failures (MTBF) in excess of 20 years. Saving Time and Money Unlike conventional density measurement systems, TRACERCO™ DensityFinder is equipped with the most advanced signal processing capabilities providing unparalleled stability and preemptive diagnostic capabilities. • Low maintenance reducing the need for spares. • Mounted externally and small size allows for easy retrofit and new build installation. • High accuracy over the product life with advance auto-correction feature. 6 Typical Applications: Benefits of the TRACERCO™ DensityFinder: The TRACERCO™ DensityFinder is suitable for use in: • High reliability. • Mining; • Accurate measurement. • Petrochemical applications; • Very low maintenance. • Oil and gas applications; • Self diagnostic and early warning system. • Subsea processing; • Wide operating temperature. • Pulp and paper applications; • Cement applications. Specification Table Parameter Specification Method of Detection Scintillator Zones CSA / FM Class 1 Division 1 Groups A, B, C, D Enclosure Stainless Steel 316 XP IP66 Operating Temp -40oF to +158oF (-40oC to +70oC) Temp Stability <± 0.5% (of count rate) Output HART®, 4-20mA and Modbus Power Supply 12-36VDC Wiring 2 wire comms, 2 wire supply Pressure Correction 4-20mA input Options Option for operation at -67oF (-55oC) to +250oF (+120oC) 7 TM The Multi Award-Winning TRACERCO Profiler The instrument of choice for real time critical process interface measurements The TRACERCO ProfilerTM is the only instrument specifically designed to measure the vertical distribution of gas, foam, oil, emulsion, water and solids in real time at high resolution. Increase Production Throughput The accuracy and reliability of the instrument results in minimal process upsets providing operator confidence for real time process optimization. Reliability Unlike conventional technology, this patented instrument is a ‘window’ into the vessel to enable the operator to improve production throughput, reduce the number of unscheduled shutdowns and achieve significant cost savings. Non-contact technology and zero moving parts help to achieve mean time between failures (MTBF) in excess of ten years resulting in minimal operator intervention. Our instrument is field-proven in hundreds of installations, providing a separation solution for millions of barrels of oil per day worldwide. The instrument is installed into some of the most challenging and diverse applications, ranging from subsea oil and gas processing to downstream refining. Improve Asset Environmental Compliance Accurate interface level measurements minimize oil in water counts and therefore reduces environmental discharge. Safety The TRACERCO ProfilerTM enables accurate measurement and control of the distribution of fluids such as: Built to the highest safety and integrity standards with zero detectable radiation outside of the vessel at any time. The TRACERCO ProfilerTM is able to accommodate SIL2 trip and redundant shutdown requirements while also providing accurate level and interface visualization. • The interface between water and oil or oil and gas • The quality of separation • The extent of foam build-up • The total liquid position • The level of solids build-up • The rag layer extent and height 8 Benefits of The TRACERCO ProfilerTM Typical Applications The TRACERCO ProfilerTM is suitable for use in: • Enables increased production throughput. • Subsea separation and gas compression; • Real time process optimization. • FPSO and offshore separation; • Reduces shutdowns and chemical additive costs. • Downstream refining and desalting applications; • Improves asset environmental compliance. • FWKO and Treaters (SAGD, CSS, Solvent); • Low maintenance and ease of installation. • Oil Sands - Primary Separation Cells, Inclined Plate Separators, Flotation Cells, Settlers and Thickeners. Specification Table Performance Accuracy Typically +/-1% of measurement range Density Range 0-200 lbs/ft3 (0–3000 kg/m3) Number of Measurement Points Max 150 Update Interval 0.5 seconds to 15 seconds Safety Trip for Shutdown Integrity SIL2* Electrical Ex-Approvals ATEX Ex ib IIB T4 FM / CSA Ex ia Groups C & D Class 1 Div 1 Probe Operating Temperature -67°F to +270°F (-55°C to +132°C) (Higher and lower temperatures available) Power Galvanic Isolators Communications Ethernet, Modbus® TCP/IP, Modbus® RTU, Analogue Outputs 4-20mA per phase measurement Mechanical Vessel Nozzle Size 3 in (76mm) or greater (8 in (203mm) for high temperature applications) Dip Pipe Casing Titanium Design Codes ASME VIII, PD5500 Operating Pressure In accordance with vessel design requirements Maximum Length Up to 59 ft. (18m) *Option available upon request 9 TM TRACERCO TankGauge Characterize real time process conditions in aggressive environments This information provides the operator with the confidence to increase fluid throughput, minimize the use of separation enhancing chemicals and automatically control interface levels. Incorporating multi-award winning technology, the TRACERCOTM TankGauge is designed to measure the interface distribution of materials contained within a multiphase separation or storage vessel. With no moving or wetted parts, the TRACERCOTM TankGauge provides a maintenance free process control solution in aggresive process environments. Custom Designed Each TRACERCOTM TankGauge is custom designed to meet your requirements including measurement ranges greater than 98 feet (30m). There are no valves, bridles, stilling wells, heat tracing, vents or drains. Improved Process Control Information gained on the extent of phase dispersion provides a clear indication of the quality of the interface between different phases. 10 Benefits of the TRACERCOTM TankGauge Typical Applications TRACERCOTM TankGauge is suitable for use in aggressive environments such as alkylation units, this enhances safety through reduction in potential leak points. • HF alkylation units; • Settling tanks; • Wash tanks; • Subsea oil storage caissons; • Primary separation cells; • Mining flotation cells. • Characterize and control real time process conditions. • No moving parts eliminating any contact with process materials. • Reduce operating costs by optimizing the use of effect chemicals. • Low maintenance and installation costs. • Improve environmental compliance. • Extremely robust and reliable measurement. Specification Table Process Measurement Measurement Principle Gamma ray absorption Interface/Level Measurement Phase elevation - up to 6 discrete phases Performance Interface/Level Accuracy Typically +/- 2% of measurement range Measuring Range Up to 229 feet (70 m) Density Range 0 - 200lbs/ft3 (0–3000 kg/m3) per point Density Accuracy +/- 0.6lbs/ft3 (+/- 10kg/m3) – subject to update/filter factors Update Interval 1 second to 10 seconds (nominally 3 seconds) Detector Detector Type PRI 150 Detector Operating Temperature -40°F to +185°F (-40°C to +85°C) Processor Standard PLC Allen Bradley ControlLogix Output Options Active 4-20mA, digital volt free alarms, Ethernet, Modbus TCP/IP, Modbus RTU Configuration and Visualization Tool Tracerco HMI Mechanical Detector Enclosure 316 SS, IP66 Dip Pipe Material to suit application Vessel Nozzle Size Single 20 in (508mm) nozzle preferred Source Cs-137 Compliance Ex-Approvals Certified for use in Class 1 Div 1 and Class 1 Zone 0 ATEX 94/9/EC EMC 2004/108/EC ATEX, CSA Ex ia IIC T4 Ga (-40°C<Ta<85°C) FM IS/I/1/ABCD/T4 Ta=85°C Source ISO 2919 requirements Source Shielding ISO7205 (1986) and ANSI N43.8 (2008) requirements 11 TM TRACERCO PhaseFinderPlus Increase production throughput, minimize unforeseen shutdowns and reduce chemical additive costs Utilizing advanced measurement technology, the TRACERCOTM PhaseFinderPlus measures the interfaces between phases within process vessels. Visualization of your vessel contents enables you to confidently increase production throughput, minimize unforeseen shutdowns, chemical additive cost and reduce the possibility of costly carryover/carryunder occurring. Reduce Operating Costs The TRACERCOTM PhaseFinderPlus is used to obtain information on the vertical height of each phase and interface such as an emulsion layer. This enables you to optimize the use chemical additives and therefore reduce operating costs. Minimize Downtime The detection system is non intrusive with no moving parts and no contact with the process. The detectors are mounted on the outside of the vessel therefore there are minimal maintenance requirements. Increase Production Throughput Our real time measurement system determines phase dispersion within process vessels. Having this critical information enables you to optimize your vessel’s performance while reducing costs and increasing throughput. 12 Benefits of the TRACERCOTM PhaseFinderPlus Typical Applications • Increase production through the use of improved process control. TRACERCOTM PhaseFinderPlus is suitable for use in: • Reduce operating costs by optimizing the use of effect chemicals. • HPHT applications; • Corrosive environments. • Improve environmental compliance by reducing the possibilty of carryover/carryunder. • Utilizes award winning Tracerco ProfilerTM visualization user interface. Specification Table Process Measurement Principle Interface/Level measurement Performance Interface/ Level Accuracy Measuring Range Density Range Density Accuracy Update Interval Detector Detector Type Detector Operating Temperature Processor Standard PLC Output Options Configuration and Visualization Tool Mechanical Detector Enclosure Dip Pipe (Source) Vessel Nozzle Sources Compliance Ex-Approvals Source Source Shielding Gamma ray absorption Phase elevation - up to 6 discrete phases Typically +/- 50% of detector pitch – typically 6.7 inches (170.18 mm) Modular - max range equal to 150 detectors multiplied by detector pitch* 0 - 200lbs/ft3 (0 – 3000 kg/m3) per point +/- 0.6lbs/ft3 (+/- 10kg/m3) subject to update/filter factors 1 to 10 seconds (nominally 3s) Scintillator -40°F to +158°F (-40°C to +70°C) Allen Bradley CompactLogix Active 4-20mA, digital volt free alarms, Ethernet, Modbus TCP/IP, Modbus RTU Tracerco HMI 316 SS, IP66 Material to suit application Single 2 in (50.8mm) nozzle minimum Cs-137 ATEX 94/9/EC EMC 2004/108/EC ATEX - Zone 0 IIC T6 FM, CSA - Class 1 Div 1 Grps A,B,C,D T6 ISO 2919 requirements ISO7205 (1986) and ANSI N43.8 (2008) requirements 13 TRACERCO™ SlugMonitor Improve separation efficiency, optimize production rates and minimize unforeseen shutdowns The measurement and characterization of process slugs is critical within the oil and gas industry. Greater control and suppression of vapor or liquid slugs means that production rates are optimized, maintenance costs are reduced and unforeseen shutdowns are minimized. Real Time Slug Characterization The TRACERCOTM SlugMonitor is the first non intrusive, real time gamma transmission based slug characterization instrument. Using advanced measurement technology alongside sophisticated signal processing, Tracerco is able to offer the most accurate and reliable instrument capable of characterizing process slugs within pipelines. The measurement and characterization of process slugs enables the presence and frequency to be understood in order that the process conditions can be changed to reduce their magnitude and detrimental effect on the oil and gas separation train. Custom Designed The TRACERCOTM SlugMonitor is a unique, custom designed system to meet your measurement requirements. Particularly suited to aggressive process environments, the instrument is not susceptible to fouling or heat damage. It can be easily retrofitted and is backed up by our global service team whose engineers are highly experienced within the oil and gas industry. The TRACERCOTM SlugMonitor instrument can determine: • • • • • 14 Slug velocity; Slug size; Slug volume; Slug frequency; Estimated time of arrival. Benefits of the TRACERCO™ SlugMonitor Typical Applications • Certified for use in hazardous area zones 1 and 2. TRACERCO™ SlugMonitor is suitable for use in: • Oil and gas pipelines; • Deepwater risers; • Steam Assisted Gravity Drainage (SAGD). • Real time analysis and historical trending data available. • Aids separation efficiency. • Wide operating temperature. • Clamp on non intrusive solution. Specification Table Performance Accuracy Depends on system configuration. On a 4” pipe with a 10 second response time +/- 0.004g/ml is typical. Measuring Range 0 to 100% Electrical Communications MODBUS RS485 Response Time Fixed or Dynamic, 0.05 to 655.35 seconds Operating Temperature -40°F to +158°F (-40°C to +70°C) Ex-Approvals Flameproof enclosure certified Ex d IIC T6. Suitable for Zone 1 operation. Power Supply 12 or 24 volts DC (10 to 36 volts) less than 2.4 VA Electromagnetic Compatibility Tested to EN61326-1:1997 + A1:1998 Mechanical Source Normally Caesium – 137. PLC MODBUS/MODBUS TCP/IP Processor. Standard outputs available (4-20mA). MODBUS/MODBUS TCP/IP in a wall mounted cabinet. Size 13 x 5 in (328 x 122 mm) tubular stainless steel body with 7 in (170mm) square mounting plate. Detector Enclosure To IP66 Weight 40 lbs (18kg) Cable 4 core twisted pair depending on communications port configuration. 15 Training, Maintenance and Support Services A nucleonic instrumentation provider offering a full and comprehensive range of in-house support services. At Tracerco, we like to ensure that the customer experience continues after the purchase of our products. We offer full local support, training, maintenance and optimization expertise for all of our products including source licensing, importing and storage (until required for commissioning). Our service and support team includes a network of highly experienced instrumentation engineers and radiation protection practitioners. Their extensive practical knowledge and understanding of some of the most complex process problems the industry encounters ensures fast and effective support. With our strategically located offices worldwide, we can assist with source delivery, storage, license regulations and commissioning. Our instrument support services include: Legislative Compliance Leak test certification - routine leak tests carried out to ensure source integrity. System health checks – annual/bi-annual function testing and inspection of your measurement system components ensure continued operability and compliance. Radiological critical examinations – documented assessment following installation of equipment or following changes made that may affect the system. Source integrity assessments – assessment of radioactive sources at or near to recommended working life. Equipment integrity reports – a thorough inspection is carried out on source containers, shutter mechanisms and arming rods. 16 Training, Maintenance and Support Services Optimization • Ensuring the equipment meets all of the required regulations (e.g. labelling, dose rates, signage, locks). Performance assessment – in addition to re-calibrations and trip testing we can establish present day accuracy of your system. Such information can ensure existing equipment continues to meet requirements now and in the future. • Swab tests and certification. • Upgrade to current state of the art detectors and software with support. Training Validation services – this mobile, non-intrusive diagnostic facility gives you ultimate confidence in determining the position of level or interfaces within an application. Training courses are designed to provide a comprehensive understanding of our instrumentation systems to allow efficient operation and maintenance as well as basic radiation safety. Field Services Pre-commissioning services – include site surveys and installation supervision of equipment by local Tracerco personnel. Comprehensive training courses are tailored to provide delegates with the essential knowledge and understanding that will enable them to operate and maintain your measurement system. Training can be delivered at any of our regional offices or at your premises. Repair, refurbish, relocate – repair, refurbish or relocate your existing Tracerco equipment and provide all of the necessary documentation. Training modules include: Remove, recycle, replace – manage and remove, recycle and replace sources. • Radiation awareness, hazards and source container safety • Nucleonic instruments theory Benefits include: • Level/trip and auxiliary equipment practical course • Elimination of errors due to changes in the process/vessel condition. • Density/trip and auxiliary equipment practical course • Maintenance of equipment due to wear and tear or damage over time. • Software configuration, instrument calibration and fault finding diagnostics exercises • Maximized life and performance from the measurement system. • Practical fault-finding using our training equipment Contact us to discuss tailoring a maintenance and support plan to meet your needs. 17 Tracerco’s Business Units Tracerco’s Operational Offices Across the World A worldwide network of agents and service partners enable Tracerco to deliver its products and services to our customers anywhere in the world, while still retaining the important aspect of local service. Tracerco’s Operational North American Offices North American Headquarters Toll Free US & Canada 800 288 8970 4106 New West Dr. Pasadena, TX 77507 USA Tel 281 291 7769 Fax 281 291 7709 Toll Free 800 288 8970 Field Office Locations 4516 Baldwin Blvd. Corpus Christi, TX 78408 USA Tel 361 888 8233 Fax 361 888 8250 5750 Imhoff Dr., Suite F Concord, CA 94520 USA Tel 925 687 0900 Fax 925 687 0905 8181 GSRI Rd. Baton Rouge, LA 70820 USA Tel 225 761 0621 Fax 225 767 2637 7625 Rosecrans Ave., Unit 28 Paramount, CA 90723 USA Tel 562 633 8800 Fax 562 633 8801 2698 S. Redwood Rd., Suite T West Valley City, UT 84119 USA Tel 801 478 0736 Fax 801 478 0737 31 Albe Dr., Suite 5 Newark, DE 19702 USA Tel 302 454 1109 Fax 302 454 9470 Rua Victor Civita 66, Ed.4 Grupo 501 Rio Office Park Barra da Tijuca Rio de Janeiro - RJ - CEP: 22775-044 Brazil Tel +55 21 3535 7600 3320 E. 84th Place, Suite A/B Merrillville, IN 46410 USA Tel 219 945 0400 Fax 219 945 0020 18 8908 60th Avenue NW Edmonton, AB T6E 6A6 Canada Tel 780 469 0055 Fax 780 413 0254 9-1173 Michener Rd. Sarnia, ONT N7S 5G5 Canada Tel 519 332 6160 Fax 519 332 1079 Suite 144, 132-250 Shawville Blvd.,SE Calgary, AB T2Y 2Z7 Canada Tel 403 931 6705 Cell 403 472 8455 The figure above represents data obtained from a Monte Carlo simulation.This mathematical modelling technique uses random samples of parameters or inputs to explore the behavior of a complex system or process. Tracerco uses this to predict the intensity and energy of radiation transmitted through, or scattered within, a target material allowing us to refine existing products and to investigate new specialist measurements. For further details please contact: 4106 New West Drive Pasadena, TX 77507 Tel: 281 291 7769 or 800 288 8970 Email: tracerco@tracerco.com www.tracerco.com TRACERCO is a d/b/a of Johnson Matthey Inc. TRACERCO, Johnson Matthey and the Johnson Matthey logo are trademarks of the Johnson Matthey Group of companies. XM1074/0/0