LED-ILLUMINATION III
2009/2010
Index
About Falcon
03
Ring Light
Low Angle Ring Light
Diffuse Back Light
High Brightness Back Light
Diffuse Front Light
DOME Light
Bar Light
Coaxial Light
Low Angle Diffused Lights
Line Lights
LED Spot Light / Microscope Light
Falcon FLDR
Falcon FLDR-LA
Falcon FLFL
Falcon FLDL-TP
Falcon FLKR / FLFR
Falcon FLDM
Falcon FLDL
Falcon FLFV
Falcon FFPR / FFPQ
Falcon FLLN
Falcon FHLV/FCMR
04
06
08
10
12
14
16
18
20
22
24
Accessories
Infrared / Ultraviolett Lighting
Customers Solutions
Helpful Instructions
26
28
29
30
D
H I
N E
S
V I
N
LE
GUAR ANTEED
QUALITY
C
MS
A
2·0·0·9
T I NG SY
S
PREMIUM
TECHNOLOGY
M
LED LIGHTING
INNOVATION
GH
TE
LI
O
F A L C O N
I
Falcon Product list III.
Edition © March 2009
Accountable: Hagen Menzel
Errors and omissions excepted
2
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLDR
Ring Light
Illumination Structure
The flexible board if formed to the desired shape and a high-density LED array placed on the substrate. The light is
concentrate at the center of the illumination system.
Features
High Illuminance LEDs deployed at high density to produce 360 degrees shadow-free illumination.
Able to produce fresh, vivid images. High eveness due to illumination from the outer circumference of the ring.
Wide area of illumination from the outer diameter.
Major Applications
» Suitable for measuring the difference
Camera
in reflectance between target objects.
Camera
LED
LED
Object
Object
Ring Light Direct Type
Ring Light Direct Angle
FALCON FLDR
Model Number
FLDR-Si32A
FLDR-i38
FLDR-Si50A
FLDR-i56
Color
Volt
R
+
G
B
w
B
w
R
G
R
G
B
R
+
G
B
w
w
R
FLDR-i70
G
B
w
+
R
FLDR-i90
G
B
w
+
FLDR-Si90AOI
FLDR-i120
G
B
R
+
G
B
w
w
Watt
12/24 V
1,92 W
24 V
1,44 W
12 V
2,88 W
24 V
2,88 W
12 V
4,32 W
24 V
2,88 W
12/24 V
3,36 W
24 V
6,72 W
12 V
4,56 W
24 V
9,12 W
24 V
4,32 W
12 V
7,92 W
24 V
15,84 W
24 V
9,60 W
12 V
7,44 W
12/24 V
19,20 W
24 V
38,40 W
!
SMD
SMD
SMD
Dimensions
Outside
Diameter
Illumination
Area
Inside
Diameter
Ø 37 mm
Ø 32 mm
Ø 18 mm
Ø 38 mm
Ø 32 mm
Ø 15 mm
Ø 49 mm
Ø 44,6 mm
Ø 23 mm
Ø 56 mm
Ø 54 mm
Ø 23,5 mm
Ø 70 mm
Ø 67,7 mm
Ø 30 mm
Ø 93,5 mm
Ø 87,5 mm
Ø 50 mm
Ø 90 mm
Ø 82 mm
Ø 50 mm
Ø 122 mm
Ø 112 mm
Ø 63,5 mm
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
4
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLDR
Ring Light
300
4 X M3 x4, PCDØ40
Equal Spacing
23
44.6
( Illumination area )
45°
49
32
( Illumination area )
15
38
300
4 X M3 x4, PCDØ40
Equal Spacing
45°
56
300
4 X M3 x4, PCDØ28
Equal Spacing
FLDR-i56
54
( Illumination area )
FLDR-i50A
23.5
FLDR-i38
45°
16.6
21
FLDR-i120
300
50
90
45°
22.5
www.falcon-lighting.eu
LED Illumination III 2009/2010
122
82
( Illumination area )
45°
300
4 X M3 x4, PCDØ90
Equal Spacing
300
67.7
( Illumination area )
30
70
4 X M3 x4, PCDØ50
Equal Spacing
112
( Illumination area )
FLDR-Si90AOI
63.5
FLDR-i70
23.5
45°
29
20
5
Falcon FLDR-LA
Low Angle Ring Light
Illumination Structure
The flexible board is fixed at the desired angle to illuminate the work piece from a low angle.
Features
Large and low-angle illumination is perfect for edge detection and embossing printing, damage, etc., on metal surface. Providing 360-degree illumination for reflective objects from an angle without producing reflections. Ideal for
slightly uneven surfaces and scratches.
Optional a diffusion plate can be mounted to improve illumination eveness.
Major Applications
» Reading printed text on packaging
» BGA solder ball position, shape and area inspection
» Inspection of scratches and dirt on wafers or glass substrates
» Edge extraction inspection and suchlike
Camera
Camera
LED
LED
Object
Object
FALCON FLDR-LA
Model Number
Color
Volt
R
FLDR-i74-LA
G
B
w
+
FLDR-Si75-LA1
FLDR-i100-LA
FLDR-Si100-LA1
FLDR-Si130-LA1
FLDR-i132-LA
FLDR-i170-LA
FLDR-i220-LA
R
+
G
B
R
+
G
B
R
+
G
B
R
+
G
B
R
+
G
B
R
+
G
B
R
+
G
B
w
w
w
w
w
w
w
Watt
12 V
3,60 W
24 V
7,20 W
24 V
4,32 W
12/24 V
4,80 W
24 V
3,36 W
12/24 V
8,16 W
24 V
16,32 W
12/24 V
6,72 W
24 V
4,80 W
12/24 V
10,56 W
24 V
7,20 W
12/24 V
10,08 W
24 V
20,16 W
12/24 V
13,92 W
24 V
27,84 W
12/24 V
17,28 W
24 V
34,56 W
!
Dimensions
Outside
Diameter
Illumination
Area
Inside
Diameter
Ø 74 mm
Ø 65 mm
Ø 48 mm
Ø 75 mm
Ø 50 mm
Ø 50 mm
Ø 115 mm
Ø 97 mm
Ø 76 mm
SMD
Ø 102 mm
Ø 65 mm
Ø 65 mm
SMD
Ø 130 mm
Ø 94 mm
Ø 94 mm
Ø 132 mm
Ø 113 mm
Ø 98 mm
Ø 172 mm
Ø 163 mm
Ø 134 mm
Ø 220 mm
Ø 205 mm
Ø 180 mm
SMD
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
6
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLDR-LA
Low Angle Ring Light
45°
45°
300
4 X M3 x4, PCDØ80
Equal Spacing
65
50
75
65
( Illumination area )
48
74
300
4 X M3 x4, PCDØ56
Equal Spacing
102
300
4 X M3 x4, PCDØ60
Equal Spacing
FLDR-Si100-LA1
65
( Illumination area )
FLDR-Si75-LA1
50
( Illumination area )
FLDR-i74-LA
45°
19
12
10
45°
12
www.falcon-lighting.eu
LED Illumination III 2009/2010
4 X M3 x4, PCDØ200
Equal Spacing
23
300
220
134
172
94
( Illumination area )
94
130
45°
300
4 X M3 x4, PCDØ154
Equal Spacing
180
300
4 X M3 x4, PCDØ115
Equal Spacing
FLDR-i220-LA
205
( Illumination area )
FLDR-i170-LA
163
( Illumination area )
FLDR-Si130-LA1
45°
23
7
Falcon FLFL
Diffuse Back Light
Illumination Structure
Light from the LEDs that is placed at four sights of the light guild, passes through the diffuser to produce an uniform illumination.
Features
The Lighting is easy to implement. To creates a silhouette of the work-piece for a very-high-contrast image. Power
saving back light system with a thin design and a uniform surface light emission profile.
Major Applications
Camera
» Inspection of dimension and shape of lead frame
» Visual inspection of dimension and shape of electronic parts
» IC lead for gauging inspection for TSSOP, SOIC, DIP, SC7O, SOT, QFP
Object
LED
FALCON FLFL
Model Number
FLFL-Si60x60
FLFL-Si70x40
Color
Volt
R
+
12/24 V
7,68 W
G
B
24 V
5,76 W
w
24 V
8,64 W
R
12/24 V
3,84 W
24 V
2,88 W
G
B
+
w
FLFL-Si90x40
FLFL-Si100
FLFL-Si150x70
FLFL-Si200
Watt
24 V
2,88 W
R
+
12/24 V
5,76 W
G
B
24 V
3,84 W
w
24 V
3,84 W
R
12 V
9,60 W
G
B
24 V
9,60 W
w
24 V
14,40 W
+
24 V
11,52 W
+
24 V
11,52 W
R
24 V
26,88 W
24 V
19,20 W
24 V
28,80 W
G
B
w
!
Dimensions
Outside
Illumination
Area
Height
SMD
94x86mm
60x60 mm
10 mm
SMD
80x70 mm
70x40 mm
9,5 mm
SMD
100x70 mm
90x40 mm
9,5 mm
SMD
133x125 mm
100x100 mm
10 mm
233x225 mm
200x200 mm
10 mm
SMD
SMD
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
8
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLFL
Diffuse Back Light
FLFL-Si60x60
FLFL-Si70x40
FLFL-Si90x40
300
66
86
9.5
70
( Illumination area )
60
( Illumination area )
9.5
40
( Illumination area )
46
70
46
70
40
( Illumination area )
86
94
60
( Illumination area )
300
10
300
86
90
( Illumination area )
4 X Ø3.20
4 X Ø3.20
100
80
94
FLFL-Si100
FLFL-Si200
300
300
4 X M3 C'Bore
133
100
( Illumination area )
125
133
100
( Illumination area )
125
100
( Illumination area )
100
( Illumination area )
10
125
10
125
4 X M3 C'Bore
133
133
www.falcon-lighting.eu
LED Illumination III 2009/2010
9
Falcon FLDL-TP
High Brightness Diffuse Backlight
Illumination Structure
Light from chip LEDs packed into a flat circuit board passes through a diffusion plate and illuminates the work
piece from behind as a silhouette. The unifomity of the surface is nearly 85%.
Features
Slim type lighting with LEDs mounted at the bottom of the light guide to brighten it.
LEDs are arranged at high intensity to produce high luminosity. Light from chip LEDs passes through the diffusion
plate and illuminates the work pieces from behind a silhouette.
Major Applications
» Inspection of dimension and shape of lead frame
» Visual inspection of dimension and shape of electronic parts
» IC lead for gauging inspection for TSSOP, SOIC, DIP, SC7O, SOT, QFP
Camera
Object
LED
FALCON FLDL-TP
Model Number
Color
Volt
R
FLDL-TP-Si27
FLDL-TP-Si36
12 V
2,40 W
24 V
1,92 W
+
24 V
4,80 W
R
12 V
4,32 W
24 V
2,88 W
24 V
5,76 W
G
G
B
B
w
w
+
FLDL-TP-Si51
FLDL-TP-Si100x80
R
+
G
B
w
G
B
w
R
FLDL-TP-Si100
Watt
G
B
w
+
FLDL-TP-SXi100
G
B
FLDL-TP-Si200
G
B
w
!
Dimensions
Outside
Illumination
Area
Height
SMD
37x37 mm
25x25 mm
16 mm
SMD
47x47 mm
36x36 mm
15 mm
SMD
62x62 mm
50x50 mm
15 mm
SMD
110x90 mm
100x80 mm
20 mm
SMD
124x112 mm
100x100 mm
24 mm
12/24 V
8,64 W
24 V
7,20 W
24 V
15,36 W
12 V
21,60 W
24 V
15,36 W
24 V
26,88 W
24 V
25,92 W
+30%
brightness
124x112 mm
100x100 mm
24 mm
24 V
46,08 W
SMD
216x226 mm
204x204 mm
25 mm
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
10
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLDL-TP
High Brightness Diffuse Backlight
300
2 X Ø3.40
8
300
6
160
25
90
214
80
( Illuminaton area )
106
98
112
110
54
FLDL-TP-Si200
10
100
( Illumination area )
24
15
62
8
5
50
( Illumination area )
50
( Illumination area )
4 X Ø3.40
80
1
4
10
104
100
( Illumination area )
114
124
62
15
FLDL-TP-Si100x80
4 X M3 C'Bore
100
( Illumination area )
40
7
36
( Illumination area )
47
FLDL-TP-Si100
96
40
36
( Illumination area )
13
37
300
300
1
204
( Illumination area )
25
( Illumination area )
2 X Ø3.40
25
47
4
25
( Illumination area )
37
300
1
226
2 X Ø3.50
7
20
30
300
FLDL-TP-Si51
4
FLDL-TP-Si36
3.5
FLDL-TP-Si27
20
204
( Illumination area )
4 X M4 C'Bore
216
www.falcon-lighting.eu
LED Illumination III 2009/2010
11
Falcon FLKR / FLFR
Diffuse Front Light
Illumination Structure
Lights from the LEDs around the periphery of the light diffusion plate is scattered and reflected within the plate to
create diffuse light that illuminates from directly overhead.
Features
Ring-shaped light with overhead diffuse light eliminates LED glares and shadows for even illumination.
Best for preventing halo or specular effect. Easy to implement.
Major Applications
» Coating inspection and burr inspection of molding
» Soldering inspection
» Inspection of board parts
Camera
Camera
LED
LED
Object
Object
FALCON FLKR / FLFR
Model Number
Color
R
Volt
+
Watt
12/24 V
4,80 W
24 V
3,84 W
12/24 V
10,56 W
24 V
7,20 W
12/24 V
6,72 W
24 V
4,32 W
12 V
9,60 W
24 V
6,24 W
+
24 V
7,68 W
FLFR-Si250
R
24 V
26,88 W
FLFR-Si350
R
24 V
FLKR-Si70
FLKR-Si100
FLFR-Si70
G
B
R
+
G
B
R
+
G
w
w
B
w
B
w
R
FLFR-Si100
G
!
Dimensions
Outside
Dimensions
Illumination
Area
SMD
Ø 74 mm
Ø 69 mm
SMD
Ø 125 mm
Ø 96 mm
SMD
Ø 80 mm
Ø 60 mm
SMD
Ø 110 mm
Ø 90 mm
SMD
Ø 270 mm
Ø 246 mm
SMD
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
12
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLKR / FLFR
Diffuse Front Light
FLKR-Si100
16
FLFR-Si250
300
300
45°
16
www.falcon-lighting.eu
LED Illumination III 2009/2010
90
270
4 X M3 x4, PCDØ150
Equal Spacing
90
( Illumination area )
33
110
4 X M3 x4, PCDØ70
Equal Spacing
246
( Illumination area )
FLFR-Si100
45°
45°
18
18
20
60
45°
300
4 X M3 x4, PCDØ50
Equal Spacing
60
( Illumination area )
45°
125
69
( Illumination area )
20
74
300
4 X M3 x4, PCDØ100
Equal Spacing
80
300
4 X M3 x4, PCDØ51
Equal Spacing
FLFR-Si70
96
( Illumination area )
FLKR-Si70
16
13
Falcon FLDM + FHDM
Dome Light
Illumination Structure
Through the light conduction plate, the object is illuminated from a low angle by uniform diffuse light.
The FHDM Type is equipped with high brightness LEDs to provide 360 degree uniformity and larger coverage on
the object area.
Features
Suitable for character inspection of workpieces with glossy surface and dome-shaped
surface.
Perfectly suited for glossy or in-pocket inspection. The lighting covers 180 degrees wide angle to make shadow
free images when inspecting a component inside a carrier tape pocket. The diffusion allows a uniform light covering.
Major Applications
Camera
» In-tape and reel mark
» Orientation inspection
» Objects with glossy surfaces
» Non flat surface
» Suitable for character inspection of Workpieces
with glossy surface and dome-shaped surface
LED
» Best to use for reflective object surface inspection.
Object
FALCON FLDM + FHDM
Model Number
Color
Volt
R
FLDM-i50
FLDM-Si100
FLDM-Si250
Watt
12 V
3,12 W
24 V
6,24 W
+
24 V
3,36 W
+
24 V
5,76 W
G
G
B
B
w
w
w
24 V
24 V
28,8 W
!
Dimensions
Housing
Illumination
Area
Ø 50 x 40 mm
46 mm
Ø 280 x 133 mm
Ø 220 mm
SMD
SMD
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
14
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLDM+ FHDM
Dome Light
FLDM-i50
FLDM-Si100
300
4 X M3 x4, PCDØ30
Equal Spacing
62
FLDM-Si250
10
4 X M3 Through Tap Hole
PCD Ø124 Equal Spacing
133
13
4 X M4 Through Tap Hole
PCDØ264 Equal Spacing
220
50
280
80
25
130
46
( Illumination area )
11
50
45°
45°
45°
40
300
www.falcon-lighting.eu
LED Illumination III 2009/2010
300
15
Falcon FLDL
Bar Light
Illumination Structure
LEDs are arranged at a high-density on a single flat circuit board. The object can be illuminated from any angle as
desired.
Features
Bar-shaped lighting using LEDs mounted on a flat board. High density arrays using high-intensity LEDs create optimum oblique lighting conditions. Reflection control by mounting a diffusion plate. Flexible installation to enable a
wide range of applications. Usable as hight intensity surface lighting. Using four pieces of bar light guarantees best
illumination from all sides.
Major Applications
Camera
» Crack/exterior inspection of molding.
» Trimming/forming inspection of IC lead.
» Exterior inspection of connector.
» Character inspection of chip part.
LED
Object
FALCON FLDL
Model Number
FLDL-i24x10
Color
Volt
R
12 V
0,48 W
24 V
0,48 W
12 V
1,20 W
24 V
2,40 W
24 V
1,44 W
12/24 V
1,44 W
24 V
2,88 W
12 V
2,16 W
24 V
4,32 W
+
24 V
2,40 W
R
12 V
4,08 W
24 V
8,16 W
24 V
4,32v
12 V
3,84 W
24 V
7,68 W
12 V
4,80 W
24 V
9,60 W
G
B
w
R
FLDL-i44x15
G
B
w
+
FLDL-i56x15
R
+
G
B
w
R
FLDL-i86x15
FLDL-i74x27
G
G
B
B
w
w
+
FLDL-i150x15
FLDL-i180x15
FLDL-i120x40
FLDL-i300x15
Watt
R
G
B
w
R
B
w
12 V
12,00 W
G
B
w
24 V
24,00 W
G
B
w
24 V
15,84 W
G
R
Dimensions
Housing
Illumination
Area
Height
38x10 mm
21,4x7,4 mm
15 mm
52x17,5 mm
42x17,5 mm
20 mm
65x17,5 mm
56x17,5 mm
20 mm
94,5x17,5 mm
84x17,5 mm
20 mm
83x30 mm
75x28 mm
20 mm
158x17,5 mm
148x17,5 mm
20 mm
190x17,5 mm
180x17,5 mm
20 mm
132x50 mm
125x43 mm
20 mm
320x27 mm
298x17,5 mm
20 mm
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
16
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLDL
Bar Light
7
x4
65.5
x3
52
20
7
80.5
4 X Ø 3.30
42
( Illumination area )
2 X M2.50
6
x4
13
4 x Ø 3.30
4 X M2.50
38
5.5
52.5
56
( Illumination area )
7.4
( Illumination area )
10
21.4
( Illumination area )
67.5
7.2
39
20
300
FLDL-i56x15
7.2
FLDL-i44x15
13
FLDL-i24x10
17.5
15
17.5
FLDL-i120x40
FLDL-i200x27
FLDL-i300x15
300
192
( Illumination area )
125
( Illumination area )
27
17.5
( Illumination
area )
200
140
100
298
( Illumination area )
320
34
20
4
18
132
106
66
26
0
0
60
22
43
( Illumination
area )
27
( Illumination
area )
2 X M3 x4
x4
x4
16.5
10.5
18
50
3 X M3
2 X M3
3 X M3 x4
4
18
www.falcon-lighting.eu
LED Illumination III 2009/2010
2 X M2.5
( B'Side )
x4
17
Falcon FLFV
Coaxial Light
Illumination Structure
A half mirror aligns the high-intensity, even light from the LED array to the same optical axis as the lens.
Features
Coaxial is an uniform light that runs perpendicular with camera axis across the entire field of view makes on-axis
illumination systems. Illumination from the coaxial side of a lens via a patial mirror.
Major Applications
» Suitable for clean room
» Semiconductor
» Food processing
» Pharmaceutical machine vision
» Crack/exterior inspection of molding.
» Trimming/forming inspection of IC lead.
» Exterior inspection of connector.
» Character inspection of chip part.
Camera
LED
Object
FALCON FLFV
Model Number
FLFV-i20L
FLFV-i25
FLFV-Si25
FLFV-CPi18
FLFV-Si50
FLFV-i70
Color
Volt
Watt
12
0,96
24
1,92
12
1,20
24
2,40
12/24
2,88
G
24
1,92
w
24
2,88
R
12
0,96
24
1,92
12/24
8,64
24
7,20
R
G
B
w
R
G
B
R
+
G
B
R
+
G
w
w
B
w
B
w
R
G
12
8,40
24
16,80
!
Dimensions
Housing
Illumination Area
55 x 35 mm
25 x 25 mm
SMD
60 x 45 mm
33 x 26,5 mm
SMD
86,5 x 59 mm
49 x 52 mm
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
18
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLFV
Coaxial Light
FLFV-CPi18
6.5
25
58
55
www.falcon-lighting.eu
LED Illumination III 2009/2010
46
300
56
27
x5
40
52
( Illumination area )
4
23
( Illumination area )
3.5
35
20
10
15
4 X M3
59
4 X M4
x5
24
11.5
4 X M4
20
33
300
7.5
46
18
30
18
( Illumination
area )
35
25
( Illumination
area )
11.5
300
6
FLFV-Si50
49
( Illumination area )
FLFV-i25
86.6
19
Falcon FFPR/FFPQ
Low Angle Diffused Ring / Square Lights
Illumination Structure
The object is illuminated from a low angle by uniform diffuse light through the light conduction plate.
Features
Low angle, diffused illumination enables characters and defects to be uniformly illuminated with no LED glare.
Soft, even and diffused lighting on shiny objects. Best for preventing the halo effect. Suitable for inspection for IC
character, IC lead inspection within the embossed tape, inspection for IC void and IC orientation identification, NG
mark inspection.
Major Applications
» Inspection of IC character
» IC lead inspection within the embosssed tape
» inspection for IC void
» IC orientation identification
» NG mark inspection
Camera
Camera
LED
LED
Object
Object
FALCON FFPR / FFPQ
Model Number
FFPR-i100
FFPR-Si100
FFPQ-i31x35
FFPQ-Si50
FFPQ-Si75
FFPQ-Si100
FFPQ-Si120
FFPQ-Si150
Color
R
Volt
+
Watt
12/24 V
4,80 W
24 V
9,60 W
+
24 V
8,64 W
R
12 V
1,44 W
24 V
0,96 W
12/24 V
3,84 W
24 V
2,88 W
12/24 V
5,76 W
24 V
4,80 W
12/24 V
7,68 W
24 V
6,72 W
12/24 V
9,60 W
24 V
8,64 W
G
G
B
B
R
+
G
B
R
+
G
B
R
+
G
B
R
+
G
B
w
w
w
w
w
w
+
G
24 V
B
w
24 V
!
SMD
Dimensions
Housing
Illumination
Area
Inside
Diameter
Ø 100
Ø 96,6 mm
Ø 73 mm
Ø 100
Ø 94,6 mm
Ø 73 mm
35 x 31 mm
17 x 17 mm
SMD
50 x 50 mm
28 x 28 mm
SMD
75 x 75 mm
53 x 53 mm
SMD
100 x 100 mm
78 x 78 mm
SMD
120 x 120 mm
98 x 98 mm
SMD
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
20
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FFPR/FFPQ
Low Angle Diffused Ring / Square Lights
FFPR-i100 / FFPR-Si100
FFPQ-i31x35
4 X M3 x4, PCDØ84
Equal Spacing
17
FFPQ-Si50
4 X M2
300
x4
4 x M3
x4
30
28
32
FFPQ-Si120
www.falcon-lighting.eu
LED Illumination III 2009/2010
4 x M3
82
16
x4
30
102
98
120
30
82
78
100
53
16
x4
78
4 x M3
30
57
53
57
16
98
FFPQ-Si100
x4
28
14.5
32
FFPQ-Si75
4 x M3
50
29
( Illumination area )
32
35
40
75
31
23
17
100
73
94.6
( Illumination area )
300
45°
102
16
21
Falcon FLLN
LED Line Light
Illumination Structure
High brightness LED line light focusing by a cylinder lens. This application is usually applied with linescan cameras.
Features
High light density LED line light with an adjustable cylindrical lense. A very intense illumination suited for the use
with line-scan cameras. The line lights are available in a wide range of widths and wavelengths.
Major Applications
» Capturing of moving parts
» Inspection of dimension and shape
» Surface quality inspection
» For large formats and high resolution
LED
Object
FALCON FLLN
Model Number
Color
Lightline width by
distance 100 mm
Volt
Watt
Housing
Lenght
Material
FLLN-i50-R24
+
5 mm
24 V
1,68 W
5 cm
Aluminium
FLLN-i50-W
w
5 mm
24 V
0,72 W
5 cm
Aluminium
FLLN-i100-R24
+
5 mm
24 V
3,36 W
10 cm
Aluminium
FLLN-i100-W
w
5 mm
24 V
1,44 W
10 cm
Aluminium
FLLN-i150-R24
+
5 mm
24 V
5,04 W
15 cm
Aluminium
FLLN-i150-W
w
5 mm
24 V
2,16 W
15 cm
Aluminium
FLLN-i180-R24
+
5 mm
24 V
5,04 W
18 cm
Aluminium
FLLN-i180-W
w
5 mm
24 V
18 cm
Aluminium
FLLN-i300-R24
+
5 mm
24 V
8,4 W
30 cm
Aluminium
FLLN-i300-W
w
5 mm
24 V
14,4 W
30 cm
Aluminium
FLLN-i600-R24
+
5 mm
24 V
60 cm
Aluminium
FLLN-i600-W
w
5 mm
24 V
60 cm
Aluminium
FLLN-i1000-R24
+
5 mm
24 V
100 cm
Aluminium
FLLN-i1000-W
w
5 mm
24 V
100 cm
Aluminium
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
22
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FLLN
LED LINE LIGHT
FLLN-i50
FLLN-i100
120
( Illumination area )
300
20
80
20
30
12
20
3 X M3
4 X M3
130
115
0
40
65
300
16
( Illumination area )
300
16
( Illumination
area )
40
60
16
( Illumination area )
70
( Illumination area )
50
( Illumination area )
15
FHLN-i30
50
2 X M3
6
6
x4
40
FLLN-i180
FLLN-i300
3 X M3
6
40
www.falcon-lighting.eu
LED Illumination III 2009/2010
300
20
315
330
0
15
210
20
20
3 X M3
195
105
15
0
300
16
( Illumination
area )
180
165
90
15
0
300
16
( Illumination area )
40
320
( Illumination area )
200
( Illumination area )
165
170
( Illumination area )
16
( Illumination
area )
FLLN-i150
3 X M3
x4
x4
40
23
Falcon FHLV
High Luminosity LED Spotlight
Illumination Structure
A specially designed condenser lens and rod lens combine to emit highly uniform, high luminosity condensed
light. High powered coaxial spot lights compatible with machine micro lenses.
Features
Proprietary collector optics and light guides for maximum illuminance. Small
and lightweight for easy handling. Stable illumination when used with a dedicated constant current power source. Suitable for coaxial episcopic lighting and
spot lighting. Can be mounted on movable modules.
Major Applications
» Spot lightingr
» Coaxial episcopic lighting
» Wafers alignment
» Liquid Crystal Glass substrate alignment
Object
FALCON FHLV
Model Number
Color
Volt
Watt
Dimensions
Housing
Illumination Area
FHLV-i27-RGBW-1W-50lm
R
G
B
w
12 V
Ø 27 x 47,6 mm
Ø 6 mm
FHLV-i27-W-1W-100lm
R
G
B
w
12 V
Ø 27 x 60 mm
Ø 6 mm
FHLV-i27-W-5W-400lm
R
G
B
w
12 V
Ø 27 x 60 mm
Ø 6 mm
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
Falcon FCMR
Microscope Light
Illumination Structure
Conventional microscope illumination systems are placed below the lens surface, but the bottom of the CMR attaches flush with the bottom surface of the lens with the illumination units encircling the lens.
These units can be used as replacements for existing stereoscopic microCamera
scope illumination units.
Features
These units have far less flicker than fluorescent illumination units, making
them easier on eyes. A specialised power supply that discharges static electricity is developed to prevent static electricity buildup in the illumination unit.
LED
Major Applications
» Suitable for microscopy applications.
Object
FALCON FCMR
Model Number
FCMR-i956-W
Color
w
Volt
12
Watt
3,12
Dimensions
Outside
Diameter
Illumination
Area
Inside
Diameter
95
61
25
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
24
Icons
R Red G Green B Blue w White + Red 24V
UV UV IR IR
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon FHLV
High Luminosity LED Spotlight
27
6.3
( Illumination area )
14
40
8
8
40
8
60
47.60
300
300
300
14
27
FHLV-i27-W-5W-400lm
27
6.3
( Illumination area )
27.60
8
8
FHLV-i27-W-1W-100lm
14
8
6
( Illumination area )
FHLV-i27-RGBW-1W-50lm
60
Falcon FCMR
Microscope Light
FCMR-i956-W
300
3 X M3 Screws included
87.5
( Illumination area )
61
95
60°
16
25
www.falcon-lighting.eu
LED Illumination III 2009/2010
25
Falcon ACCESSORIES
FALCON Power Supplies
Model
Description
Volt
Watt
Input
Power Supply
Output
Power Supply
PS-A12V
Analog, single control
12 V
25 W
AC 100-240 V
SMP-02V X1
PS-D12V
2x16 steps digital control
12 V
25 W
AC 100-240 V
SMP-02V X1
PS-A24V
Analog, single control
24 V
25 W
AC 100-240 V
SMP-03V X1
PSD-24V
2x16 steps digital control
24 V
25 W
AC 100-240 V
SMP-03V X1
PSV-D12V
1x256 steps digital control
12 V
25 W
AC 100-240 V
SMP-02V X2
PSV-D24V
1x256 steps digital control
24 V
25 W
AC 100-240 V
SMP-03V X2
PS-STL-D24V-256
Strobe light, 1x256 steps
digital control
24 V
25 W
AC 100-240 V
SMP-03V X2
PS-STL-D24V-16
Strobe light, 2x16 steps
digital control
24 V
25 W
AC 100-240 V
SMP-03V X3
PS-STL-D48V-256
Strobe light, 1x256 steps
digital control
48 V
25 W
AC 100-240 V
SMP-03V X3
PS-STL-D48V-16
Strobe light, 2x16 steps
digital control
48 V
25 W
AC 100-240 V
SMP-03V X3
Single ouput unit
Dual output unit
Strobe unit
Light Intensity Controller Units
Model
Description
Light Output
Control
LIC-2032-U
Power-Unit
D-SUB 9pin to JST Connector
2x Output D-SUB25pol + RS232
LIC-2032-SU
Strobe-Unit
D-SUB 9pin to JST Connector
2x Output D-SUB25pol + RS232
LIC-3032
Power-Unit
D-SUB 9pin to JST Connector
3x Output D-SUB25pol + RS232
LIC-3032-SU
Strobe-Unit
D-SUB 9pin to JST Connector
3x Output D-SUB25pol + RS232
LIC-4032-U
Power-Unit
D-SUB 9pin to JST Connector
4x Output D-SUB25pol + RS232
LIC-4032-SU
Strobe-Unit
D-SUB 9pin to JST Connector
4x Output D-SUB25pol + RS232
FALCON Mounting Adapter
Model
Description
M1-FLDL
Mounting Brackets for FLDL Series
M2-FLDR-i50A/B/i56-MA
Mounting Adapter for Focusable Lens up to 31mm
M2-FLDR-i70-MA
Mounting Adapter for Focusable Lens up to 31mm
M2-FLDR-i90-MA
Mounting Adapter for Focusable Lens up to 31mm
Falcon offers mounting brackets for nearly all models.
26
www.falcon-lighting.eu
LED Illumination III 2009/2010
Falcon ACCESSORIES
Diffusion Plates
Diffusion plate is a thin layer of approximately 2mm of acrylic plate which
has a rough surface and resin transparency. A diffusion plate can be used
to eliminate the reflection of LED elements on the object by diffusing the
light.
Model
Suitable for
A1
A1-FLDR-50DP
A1-FLDR-56-DP
A1-FLDR-i70-DP
A1-FSQR-i56-DP
A1-FLDR-i90-DP
A1-FLDR-i90AOI-DP
A1-FLDR-i120-DP
A2
A2-FLDR-i74-LA-DP
A2-FLDR-i105-LA-DP
A2-FLDR-i100-LA-DP
A2-FLDR-i132-LA-DP
A2-FLDR-i170-LA-DP
A2-FLDR-i208-LA-DP
A3
A3-FLDL-i24x10-DP
A3-FLDL-i24x15-DP
A3-FLDL-i44x15-DP
A3-FLDL-i56x15-DP
A3-FLDL-i86x15-DP
A3-FLDL-i74x24-DP
A3-FLDL-i150x27-DP
A3-FLDL-i180x15-DP
A3-FLDL-i120x40-DP
A3-FLDL-i200x27-DP
A3-FLDL-i240x35-DP
A3-FLDQ-i100-DP
Falcon Cables
Variety of cables available (for 12V and 24V):
Length m
Volt
Extension Cable
Cable
1
2
3
4
5
12 V
Cable
1
2
3
4
5
24 V
Cable, M12 Connector
1
2
3
4
5
24 V
Cables PS to PC
Falcon cables are designed in different lenghth and different numbers
of branches to the needs of every
user. When standard cables are unable to fulfill specific needs, customized order is available.
2
Split Cable (1 Channel to ...)
2 Illuminations
1
2
3
4
5
12 V
2 Illuminations
1
2
3
4
5
24 V
3 Illuminations
1
2
3
4
5
12 V
3 Illuminations
1
2
3
4
5
24 V
4 Illuminations
1
2
3
4
5
12 V
4 Illuminations
1
2
3
4
5
24 V
Extension Cable 1 to 5 m
Split Cable 1 to 5 m
2 Illuminations
www.falcon-lighting.eu
LED Illumination III 2009/2010
Split Cable 1 to 5 m
3 Illuminations
Split Cable 1 to 5 m
4 Illuminations
27
Infrared & Ultraviolett
FALCON IR + UV Illuminations
Model
Color
Volt
Watt
LED
Dimensions (mm)
Pcs
Outside
Illumination
Height
Infrared Illuminations
FLDL-i44x15
IR
12 V
1,2 W
30
52/17
42
FLDL-i120x40
IR
12 V
12 W
300
132/50
43/125
FLDL-i220x25
IR
12 V
9,6 W
240
FLDL-i300x25
IR
12 V
13,2 W
330
FLDLR-i70
IR
12 V
4,56 W
114
ø70
ø26,6
22,5
FLDR-i74LA
IR
12 V
3,6 W
90
ø74
ø48
19
All red illuminations with 12 V or 24 V are available as infrared illuminations.
The showed illuminations above are only examples.
Ultraviolett Illuminations
FLDL-i24x15
UV
24 V
0,48 W
6
34/17
24
FLDL-i44x15
UV
24 V
0,96 W
12
52/17
42
FLDL-i56x15
UV
24 V
1,44 W
18
66/17
56
FLDL-i86x15
UV
24 V
1,92 W
24
96/17
84
FLDL-i120x15
UV
24 V
2,88 W
36
128/17,5
118
FLDR-i50B-UV5
UV
24 V
1,44 W
18
ø49
ø25
17,2
FLDR-i74LA-UV5
UV
24 V
4,80 W
60
ø74
ø48
19
FLDR-i90-UV5
UV
12 V
5,76 W
ø93,5
ø50
24,7
FLDR-i100-UV5
UV
24 V
6,24 W
ø103
ø65
20
FLDR-i100-UV-W5
UV
24 V
6,24 W
w
78
Most lighting models are available in ultraviolett on request.
28
www.falcon-lighting.eu
LED Illumination III 2009/2010
Custom made models - Solutions
FALCON Examples
Model
Color
Volt
Watt
LED
Dimensions (mm)
Pcs
Outside
Inside
Height
28
Stereo-Microscop-Illumination
w
FCMR-i956
12 V
3,12 W
39
95
60
24 V
4,32 W
198
314/24
307/17
24 V
8,40 W
35
314/24
307/17
24 V
6,24 W
78
Ø 103
Ø 65
20
24 V
3,84 W
48
Ø 49
Ø 44,6
Ø 23
24 V
23,04 W
296
Ø 112
Ø112
Ø 63,5
Bar light IP65 (dust tight, splashwater proof)
w
FLDL-i300x15
+
Ultraviolett PLUS white Ring Light Illuminations
FLDR-i100-UVW5
UV
w
Ring Light IP54 (dust protected, splashwater proof)
w
FLDR-Si56-W IP54
24 V
Ring Light with lens mounting
FLDR-i50A
G
B
w
+
Ring Light
FLDR-Si250
Coaxial Light
FLFV-i200-W
w
Ring Light RGB
FLDR-Si120-RGB
R G B
More illuminations on www.falcon-lighting.com.
Custom designed models can be supplied for more than 10 units.
www.falcon-lighting.eu
LED Illumination III 2009/2010
29
Helpful Instructions
New generation of LED light source for Machine Vision
LED Illumination developed LED light source solutions for the machine vision applications. Our role is to help the
customers with their problem and enable them to capture a good image quality and to support what they need as
today‘s technologies trending.
As we know, machine vision today requires high brightness from the light source due to demand of high speed,
shorter exposure time for image capturing. Consequent high brightness or high power LED is used. When high
power comes in place, it generates more heat and thermal management becomes a more important element of the
light source housing design.
A large heat sink is required for the high power light source. Large means heavy - but weight and size is a key challenge in the new generation of the light source design.
We are focusing onto 4 major key successes in the new generation light source:
1. Better thermal conduction of the housing than previous materials:
2. Lower weight.
3. Longer lifespan of the LED‘s.
4. Greater range of light
Thermal Conduction
In the past and current, aluminium is the most common material used for LEDlightsource housings by most manufacturers. Because it is easy to shape and
cost effective for small and medium size of production.
A large housing to dissipate heat is required, weight becomes significant increased and it becomes necessary for the manufacturer to reconsider choosing the
right material. Today, there is a new material (Cool Polymer) which is lighter than
aluminiums are available. Cool Polymer is a modified engineering and commodity thermoplastic resins with the ability to transfer heat. Thermal conductivity is
imparted by additives.
Longer Lifespan of the LED‘s
In general, most LED manufacturer has given a specification of 100K operating hours before it drop to 50% of its
original intensity. But in reality, the application and the operating temperature condition must meet in others to
guarantee the given specifications.
For long life span, there are a few key points must considered:
1. PCB material (aluminium PCB for high power LED)
2. Heat mate (polymer) as interface material between PCB and housing
3. Fin or fan to remove heat from the housing surface.
4. Housing design to bring the average temperature on light source at 40°C
5. Strobe mode will help to reduce LED change on time compared to continuous mode.
30
www.falcon-lighting.eu
LED Illumination III 2009/2010
Helpful Instructions
Falcon Wave Lenght
Falcon LEDs are purchased from
the world’s leading High-End-LED
manufacturers and suppliers.
The durability of Falcon quality
LEDs is in the upper area of the durability spectrum. How long a LED
remains fully functional depends
on the operating temperature and
ambient temperature. Falcon gives
an extended guarantee on its LEDs.
All Falcon housings, with the exception of some Barlights, are manufactured from high quality aluminum. Thus the generated heat
is very quickly diffused.
The light intensity of all the lights
from FALCON can be regulated as
well as flashed.
The wave length
of LEDs is as
follows based on
lights operated
at 20 mA:
IR 880 nm
Red 640 nm
Green 525 nm
Blue 470 nm
UV 370 nm
Falcon LABELS
Watt:
Wave length Unsichtbare RADIATION
Wellenlänge LEDLED CLASS 3B
Strahlung
EN60825-1
Ultraviolet
11/2001
Do not expose the beam
Hot surface. Do not touch
Nicht dem Strahl aussetzen
Heiß. Nicht berühren
RADIATION
LED
CLASS 1
EN60825-1
Do not expose the beam
Hot surface. Do not touch
Nicht dem Strahl aussetzen
Heiß. Nicht berühren
Wave length Unsichtbare RADIATION
Wellenlänge LEDLED
Strahlung
CLASS 1
Infrarot
EN60825-1
Do not expose the beam
Hot surface. Do not touch
Nicht dem Strahl aussetzen
Heiß. Nicht berühren
Modell:
www.falcon-lighting.de
Volt:
Serien-Nr.:
Wave
length
Wellen
länge
LEDStrahlung
The common delivery has two labels. One with the Model
name, the other one with laser classification.
Description of laser classification can be downloaded on
our homepage: www.falcon-lighting.com
Falcon LED Illumination
All Falcon LED-Illuminations
… have cables with a length of 30 cm
… the light intensity can be regulated as well as flashed
… have 2 year warranty
… have CE Declaration of Conformity
… have a high quality aluminium housing*. (*excepted some bar lights)
… have Falcon labels
… can be labeled with your company name - OEM
www.falcon-lighting.eu
LED Illumination III 2009/2010
General interest
Please tell us what LED
lighting is required and we
will deliver them to you! The
Falcon manufacturing programme consists of more than
300 models.
By the way: You get all the
usual market guarantees on
Falcon products also.
31
DIRECT RING-LIGHTING
DIRECT-LIGHTING
BACKGROUND-LIGHTING
DARK FIELD-LIGHTING
DOME-LIGHTING
COAXIAL-LIGHTING
LINE-LIGHTING
POWER SUPPLY
LIGHT INTENSITY CONTROLLER
CABLE
ACCESSORIES
www.falcon-lighting.eu