Materials Transactions, Vol. 56, No. 3 (2015) pp. 297 to 302 © 2015 Journal of Japan Institute of Copper Precipitation Behavior and Properties of Cu-Ti Alloys with Added Nitrogen+1 Jun Ikeda1,+2, Satoshi Semboshi1,2, Akihiro Iwase1, Weilin Gao3 and Akira Sugawara3 1 Department of Materials Science, Osaka Prefecture University, Sakai 599-8531, Japan Kansai Center, Institute for Materials Research, Tohoku University, Sakai 599-8531, Japan 3 Technology Center, Dowa Metaltech Co. Ltd., Iwata 438-0025, Japan 2 The effects of adding nitrogen (N) to age-hardenable Cu-Ti alloys on their microstructure, hardness, and conductivity have been investigated. It was found that the aging of Cu-Ti-(0.06­0.6) mol% N alloys resulted in the continuous formation of finely precipitated needleshaped ¡-Cu4Ti grains and the discontinuous formation of coarse cellular components composed of a stable ¢-Cu4Ti and Cu solid solution at the grain boundaries, in a manner similar to that in the case of conventional Cu-Ti alloys without any N. Furthermore, a small amount of granular TiN particles was also formed in Cu-Ti-N alloys. The hardening behavior of Cu-Ti-N alloys was similar to that of Cu-Ti alloys without N. This similarity was attributed to the finely dispersed precipitation of ¡-Cu4Ti that was similar between Cu-Ti alloys with and without N. The electrical conductivity of Cu-Ti-N alloys increased more steeply than that of Cu-Ti alloys without N. This is because in the case of Cu-Ti-N alloys, the coprecipitation of ¡-Cu4Ti, ¢-Cu4Ti, and TiN efficiently reduced the Ti concentration in the matrix. Thus, the conductivity of peak-hardened Cu-TiN alloys can be improved by optimizing the N concentration and aging temperature. [doi:10.2320/matertrans.M2014216] (Received August 1, 2014; Accepted December 3, 2014; Published February 25, 2015) Keywords: copper-titanium alloy, nitrogen, aging, precipitate, hardness, electrical conductivity 1. Introduction A balance between the electrical conductivity and mechanical properties of Cu alloys used is required for connector materials in electrical and electronic components. Among Cu alloys used for connectors, age-hardenable Cu-Ti alloys have high tensile strength, good workability, and good stress relaxation properties.1­3) However, their conductivity is approximately 10­15% IACS (% IACS: a measure of electrical conductivity with the International Annealed Copper Standard at 25°C being 100%IACS) which is less than half that of typical alloys such as Cu-Be alloys and Corson alloys.1­4) For this reason, the use of Cu-Ti alloys has been limited to applications that place emphasis on mechanical properties. The Ti concentration in typical age-precipitation-type Cu-Ti alloys is about 3­6 mol%. These alloys are quenched after a solution treatment at a primary Cu solid solution range of 800°C or higher to transform it into a supersaturated solid solution, and aging is performed at 400­500°C thereafter. By this process, a metastable phase, ¡-Cu4Ti (tetragonal; a = 0.5864 nm, c = 0.3649 nm), with a fine nanoscale structure is produced in a Cu matrix phase.1­3,5) In addition, a cellular component having a lamination of a Cu solid solution phase and a stable ¢-Cu4Ti (orthorhombic crystal; a = 0.4523 nm, b = 0.4341 nm, c = 1.2918 nm) phase at the grain boundaries of the Cu matrix phase under over-aging conditions is generated and grown.5­7) This alloy has excellent strength, mainly owing to the precipitation strengthening of fine ¡-Cu4Ti; whereas, over-aging causes the cellular component to become coarse to the micron order, significantly deteriorating the workability and strength of the alloy.7) On the other hand, the conductivity of this alloy gradually improves with aging. This is because the amount of Ti solid solution in the Cu matrix phase decreases with the +1 This Paper was Originally Published in Japanese in J. JICu 53 (2014) 62­ 67. +2 Graduate Student, Osaka Prefecture University generation of a cellular component and ¡-Cu4Ti. However, when aging is allowed to proceed so that the conductivity reaches 20% IACS normally, it corresponds to a state of overaging and the cellular component will develop excessively, thereby deteriorating the mechanical properties. Therefore, the age-precipitation-type Cu-Ti alloys are often used in a state where the hardness has been adjusted to a maximum by peak-aging (i.e., before over-aging) even if the conductivity is still less than 20% IACS. If it is possible to set the conductivity at 20% IACS or higher while maintaining the excellent mechanical properties of Cu-Ti alloys, their application can be greatly expanded as they can be used as alternative materials to Cu-Be alloys, which are harmful to humans despite their high strength and conductivity. The application of sever plastic deformation process8) or the addition of a third element9) has been proposed as alternative approaches to improve the balance between the mechanical properties and conductivity of Cu-Ti alloys. In recent years, Semboshi et al. found that when Cu-Ti alloys are aged in a hydrogen (H) atmosphere, their conductivity increases rapidly and significantly,10) showing that the balance between strength and conductivity can be considerably improved by optimizing the aging conditions.11,12) However, safety concerns arise during the manufacturing process when utilizing H, so it has not been put into practical use yet. Similar to H, nitrogen (N) has been identified as an element that can improve the conductivity of Cu-Ti alloys. This is because N has high affinity with Ti as in the case with H; thus, it is expected to reduce the Ti solid solution that remains in the matrix phase. Therefore, this study was aimed at preparing age-hardenable Cu-Ti alloys with added N to investigate changes in conductivity and hardness associated with changes in its microstructure. 2. Experimental Procedure Specimens of compositionally controlled homogeneous Cu-Ti-N alloys were prepared by the following processes. Pure Ti (99.99%) was subjected to arc melting under an 298 J. Ikeda, S. Semboshi, A. Iwase, W. Gao and A. Sugawara Fig. 1 FE-SEM images of solution-treated (a) Cu-Ti, (b) Cu-Ti-0.06N, (c) Cu-Ti-0.3N, and (d) Cu-Ti-0.6N alloys. Table 1 Chemically analyzed Ti and N concentrations for the specimens prepared in this study. specimen Ti, mol% N, mol% Cu Cu-Ti 3.72 <0.001 bal. Cu-Ti-0.06N 3.51 0.06 bal. Cu-Ti-0.3N 3.64 0.32 bal. Cu-Ti-0.6N 3.64 0.60 bal. Ar + 10 vol% N gas atmosphere to prepare alloys having a Ti-14.7 mol% N (melting point: ³2300°C) chemical composition. After weighing the Ti-14.7 mol% N alloy and O-free Cu (purity 99.99%) to obtain a weight ratio of 1 : 1 in order to lower its melting point so that it would dissolve easily, arc melting was carried out in an Ar atmosphere to obtain a matrix alloy. This was weighed with O-free Cu and pure Ti and subjected to high-frequency melting to prepare four types of alloy ingots having the chemical composition listed in Table 1. The four alloys are hereby designated as Cu-Ti, CuTi-0.06N, Cu-Ti-0.3N, and Cu-Ti-0.6N. The alloys were homogenized at 850°C for 24 h in vacuum; thereafter, they were cold-rolled and plate-like specimens with the dimensions 40­55 mm length, 5­7 mm width, and 0.5 mm thickness were cut. In order to obtain a supersaturated solid solution, the specimens were quenched in water after being heated for 3 h at 850°C in vacuum. As an aging treatment, the test pieces were kept at 420°C and 450°C for 0­450 h in vacuum. The hardening behavior of the specimens due to aging was evaluated on the basis of their Vickers hardness. The hardness of each specimen was measured at 10 points or more with a load of 300 g and a load time of 10 s. Their electrical resistance at room temperature was measured by the four-probe technique (measured current: 10 mA), and their conductivity was calculated. The microstructure of the specimens was observed with field emission scanning electron microscopy (FE-SEM) and a transmission electron microscopy (TEM). The precipitation phase in the specimens was collected by a dissolution extraction separation method carried out using a nitric acid aqueous solution.13,14) The aging specimens and precipitate powder acquired by the extraction and separation methods were subjected to X-ray diffraction (XRD) to carry out a structural analysis. 3. Results and Discussion 3.1 Microstructure Figure 1 shows the FE-SEM images of solution-treated Cu-Ti, Cu-Ti-0.06N, Cu-Ti-0.3N, and Cu-Ti-0.6N alloys. The Cu-Ti and Cu-Ti-0.06N alloys were single-phase supersaturated solid solutions with a grain size of 50­100 µm (Fig. 1(a), (b)). Massive inclusions of about 1 µm in diameter Precipitation Behavior and Properties of Cu-Ti Alloys with Added Nitrogen 299 Fig. 2 FE-SEM and TEM images of Cu-Ti-0.6N alloys aged at 450°C for 24 h: (a), (b) low- and high-magnification FE-SEM images, respectively. (c) Bright-field TEM image. (d), (e) Selected area diffraction patterns taken from areas marked as “d” and “e” in (c), respectively. Weak spots marked in (d) are indexed to ¡-Cu4Ti. were partially observed in the matrix phase of the Cu-Ti-0.3N and Cu-Ti-0.6N alloys (Fig. 1(c), (d), indicated by circles). Figure 2 shows the FE-SEM and TEM images of the CuTi-0.6N alloy aged at 450°C for 24 h. Cellular components can be observed at several locations at the crystal grain boundaries as marked by solid circles in Fig. 2(a). Furthermore, the massive inclusions in the grains and needle-shaped continuous precipitates about 10 nm in length can also be observed (Fig. 2(b), (c)). From the selected area electron diffraction analysis, the needle-shaped precipitates were identified as ¡-Cu4Ti, and the massive inclusions were identified as TiN (cubical crystal; a = 0.4238 nm) (Fig. 2(d), (e)). Here, it has been confirmed that the cellular components were composed of lamination of the ¢-Cu4Ti and Cu solid solution.5,6,14) Figure 3 shows the FE-SEM images of the Cu-Ti-0.6N alloy aged at 450°C for 450 h. The cellular components were found to occupy almost the entire surface of the specimen aged for 450 h. Needle-shaped ¡-Cu4Ti was also coarsened owing to aging; however, because of the development of the cellular components during the erosion of ¡-Cu4Ti, almost all ¡-Cu4Ti disappeared after 450 h. The size of TiN particles increased to several microns, suggesting that they became coarser than the solution material and initial aging material (Fig. 1(d) and Fig. 2). Fig. 3 FE-SEM images of Cu-Ti-0.6N alloys aged at 450°C for 450 h. Granular particles of TiN are marked by solid circles. Figure 4 shows the XRD patterns of the Cu-Ti-0.60 N alloys aged at 450°C for 0, 12, and 450 h. In the alloys aged for 0 h and 12 h, we found only peaks from Cu solid solution, 300 J. Ikeda, S. Semboshi, A. Iwase, W. Gao and A. Sugawara Table 2 Constituent phases of precipitates in Cu-Ti and Cu-Ti-N alloys aged at 450°C for 450 h. Their mass fractions and lattice parameters are analyzed by Rietveld fitting. ¡-Cu4Ti specimen ¢-Cu4Ti TiN lattice constant (nm) mass fraction (%) a b c Cu-Ti 0.0 0.0 ® 100.0 0.4525 0.4340 1.2921 Cu-Ti-0.06N 0.0 3.0 0.4229 97.0 0.4525 0.4340 1.2919 Cu-Ti-0.3N 0.0 6.6 0.4229 93.4 0.4525 0.4341 1.2923 Cu-Ti-0.6N 0.0 26.8 0.4229 73.2 0.4524 0.4341 1.2920 a mass fraction (%) lattice constant (nm) mass fraction (%) simultaneously, a cellular component gradually generated and developed at the crystal grain boundary, especially in overaging. Further, in Cu-Ti-N alloys, the generation and growth of TiN occurred competitively. It is considered that the Ti and N solid solutions in the Cu matrix phase were gradually consumed with the growth of ¡-Cu4Ti, ¢-Cu4Ti, and TiN. Fig. 4 XRD patterns of Cu-Ti-0.6N alloys solution-treated (a), and aged at 450°C for 12 h (b) and 450 h (c). XRD pattern of powder extracted from alloy aged for 450 h is shown in (cA). while in the alloys aged for 450 h, peaks from ¢-Cu4Ti as well as Cu were detected. Extraction and separation were carried out in order to identify the precipitates in the aged alloys clearly. From the specimen aged for 450 h, cellular and massive precipitates were collected, and diffraction peaks of ¢-Cu4Ti and TiN were detected in the XRD patterns (Fig. 4(cA)). The structure of the precipitates was then evaluated by performing the Rietveld analysis. The constituent phases and volume fractions in Cu-Ti, Cu-Ti-0.06N, CuTi-0.3N, and Cu-Ti-0.6N alloys aged for 450 h are summarized in Table 2. From the results shown, it can be confirmed that after 450 h of aging, ¡-Cu4Ti was eliminated from every Cu-Ti-N alloy and ¢-Cu4Ti and TiN were formed. The formation rate of TiN increased with the N concentration in the Cu-Ti-N alloys. Massive inclusions about 1 µm in diameter were observed in the solution-treated Cu-Ti-0.3N and Cu-Ti-0.6N alloys (Fig. 1(c), (d)). They were identified as TiN (Fig. 2(c), (e)). Further, since TiN was not observed in the solution-treated Cu-Ti-0.06N alloy, it can be said that the solubility limit of solid N in the Cu-3.6 mol% Ti alloy was between 0.06 and 0.3 mol%. In every Cu-Ti-N alloy, similar to the case of the Cu-Ti alloys, fine needle-shaped ¡-Cu4Ti was continuously precipitated in the crystal grains during the initial aging, and 3.2 Hardness and electrical conductivity Figure 5 shows the Vickers hardness and electrical conductivity of Cu-Ti, Cu-Ti-0.06N, and Cu-Ti-0.6N alloys aged at 450°C and 420°C. Every alloy had a hardness of about 120 Hv at the time of solution treatment. When the alloys were aged at 450°C, their hardness increased with aging, reaching a maximum at 12­24 h, and decreased thereafter. When the alloys were aged at 420°C, their hardness reached the maximum value at 96 h. The hardness of the alloys decreased as a whole as the N concentration in the alloys increased at both the aging temperatures. Regarding electrical conductivity, every alloy had about 5% IACS at the time of solution treatment. The conductivity of the all alloys increased with the aging time. In the alloy with higher N concentration, the increasing rate of the conductivity with the aging time became more rapid. The conductivity of the Cu-Ti-0.6N alloys at the aging time at the maximum hardness was 18% IACS at the aging temperature of 450°C and 22% IACS at the aging temperature of 420°C. In other words, the conductivity was improved by 4% IACS at the aging temperature of 450°C and 5% IACS at the aging temperature of 420°C compared to Cu-Ti alloys. The main factor responsible for the high hardness of Cu-Ti alloys is the dispersion of fine needle-shaped ¡-Cu4Ti;1­3,5,14) the amount, size, and number density of ¡-Cu4Ti are effective for the strength. In the Cu-Ti-N alloys, a portion of the Ti solid solution is spent for the generation and growth of TiN, leading to relative decrease in the amount and number density of ¡-Cu4Ti precipitates, although the size is similar in both the alloys with and without N. Therefore, the hardness decreases slightly with the N concentration of the aged alloys. Since the effect on the electrical resistance of the Ti solid solution is extremely large with respect to Cu,10) the conductivity of Cu-Ti alloys mainly increases with decrease in the concentration of the Ti solid solution in the Cu matrix phase. In the Cu-Ti-N alloys, the Ti solid solution is spent not only in the formation of ¡-Cu4Ti and ¢-Cu4Ti but also for the formation of TiN; therefore, the amount of Ti solid solution decreases rather efficiently. For this reason, the rate of Precipitation Behavior and Properties of Cu-Ti Alloys with Added Nitrogen 300 300 (b) 420 °C (a) 450 °C 250 Vickers hardness, Vickers hardness, 301 200 Cu-Ti 150 Cu-Ti-0.06N 250 200 Cu-Ti Cu-Ti-0.06N 150 Cu-Ti-0.60N Cu-Ti-0.60N 30 30 Cu-Ti-0.06N Conductivity, % IACS Conductivity, % IACS Cu-Ti 25 Cu-Ti-0.60N 20 15 10 5 0 25 20 15 10 5 0 0 1 10 100 1000 Cu-Ti Cu-Ti-0.06N Cu-Ti-0.60N 0.1 1 Aging time, h 10 100 1000 Aging time, h Fig. 5 Vickers hardness (upper) and electrical conductivity (lower) of Cu-Ti, Cu-Ti-0.06N, and Cu-Ti-0.6N alloys aged at (a) 450°C and (b) 420°C. conductivity increase on aging is higher in the Cu-Ti-N alloys. From a practical point of view, the maximum hardness and corresponding conductivity are important in aged-hardenable Cu-Ti alloys. This is because after peak-hardening condition (i.e., under the over-aging condition) cellular components develop significantly,5,14) which cause to degradation of not only the strength but also workability and fatigue characteristics. In this study, aging conditions under which hardness was highest (250 Hv or higher) and the conductivity exceeded 20% IACS were present in both alloys: with or without added N, when aging at 420°C: for the Cu-Ti-N alloys, aging at 420°C resulted in the conductivity exceeding 20% IACS (22% IACS for a Cu-Ti-0.6N alloy) at the aging time corresponding to the maximum hardness. On the other hand, the conductivity of the Cu-Ti alloys without N did not reach 20% IACS at the aging time corresponding to the maximum hardness, but reached it after over-aging for 240 h. Thus, in the case of Cu-Ti-N alloys, it is possible to realize aging materials with cellular components not yet developed having a Vickers hardness of 250 Hv or higher and a conductivity of 20% IACS or higher. Decrease in the maximum hardness due to N addition is an issue that needs to be addressed. However, it can be said that one of the effective additive elements is N that can improve the balance between workability and conductivity, as well as provide optimum structure control when an appropriate amount of N is added in the Cu-Ti alloys. 4. Conclusions In this study, we prepared Cu-Ti-N alloys with constituents controlled homogenously by using the dissolution method. The precipitation behavior of Cu-Ti-N alloys was evaluated by investigating the changes in their conductivity and hardness, and observing the texture of aged Cu-Ti-N alloys subjected to a solution treatment. The following conclusions were obtained: (1) The solid solubility limit of N for Cu-3.6 mol% Ti alloys was between 0.06 and 0.3 mol%. (2) In Cu-Ti-N alloys (similar to Cu-Ti alloys), a continuous precipitation of fine needle-shaped ¡-Cu4Ti and a discontinuous precipitation of coarse cellular ¢-Cu4Ti occurred with aging. In addition, in Cu-Ti-N alloys, the generation and growth of TiN, with a tetragonal structure, occurred. (3) In Cu-Ti-N alloys, an age hardening curve similar to that for Cu-Ti alloys was observed. However, the overall hardness decreased as the amount of added N increased. Furthermore, the electrical conductivity improved as the amount of added N increased. (4) If the amount of added N and the aging conditions are selected, it is possible to obtain alloys having a conductivity of more than 20% IACS with a Vickers hardness of more than 250 Hv. Acknowledgements The authors are grateful to Prof. T. Takasugi and Prof. Y. Kaneno of Osaka Prefecture University, and Prof. N. 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