Comparison
TIA Portal vs Studio 5000
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Answers for industry.
Efficient engineering is crucial for successful automation
Integration and new portfolio make the difference in automation
Long-term development of automation costs
Integration is
the key for
engineering
efficiency
Total costs
Engineering cost/hour
Automation complexity (time)
1979
1996
Cost of engineering
Complexity of automation
2010
Total automation costs
2012
2020
Engineering Efficiency
Totally Integrated Automation minimizes engineering time and reduces costs –
Through efficient interoperability of all automation components
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Efficient engineering is crucial for successful automation
Comparison of TIA Portal and Studio 5000
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Marketing Phrases…..
Design
Commissioning
Maintenanceata
Increasing Engineering Efficiency by up to 30%
Make or beat your deadlines
Optimize your Engineering
What does all of this Mean?
efforts
How does this help YOU the Customer? … Scalable solutions and
… Easy to use SW to do your automation
tasks faster
Minimize your Downtime
… integrated system diagnostics and
commissioning tools help you quickly diagnose
issues so your quickly back up and running
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Libraries concept that allows
the production line to be
quickly configured and
commissioned
Let’s First explore what is Included
-
Studio 5000 V21
Logix Designer
FactoryTalk
View
…AND will only program new versions
of them
Studio
Only programs Compact and Control Logix
Logix Designer for Drives
TIA Portal
Step 7 V13
StartDrive
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WinCC
Reduce engineering development times?
Design Phase Comparison
Title Bar
Instructions
Toolbox
Controller
Organizer
Logic View
-
Only 1 CPU
per project
Results
Window
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Reduce engineering development times?
Design Phase Comparison
Title Bar
Instructions
Toolbox
Project
Tree
Logic View
+
Multiple PLCs, HMIs,
Drives, etc.
Very Similar layout
Structures
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Results
Window
Reduce engineering development times?
Design Phase Comparison
Once you learn one
editor…….
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Reduce engineering development times?
Design Phase Comparison
You now Know them
all in TIA Portal
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Reduce engineering development times?
More Efficient?
Clear and Easy to
Follow…Becomes Active
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Reduced Engineering Efforts
Reuse of Code for Efficient Programming
Studio 5000 Instance 1.
Studio 5000 Instance 2.
Copy
Export
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Paste
Import
Reduced Engineering Efforts
With TIA Portal – Libraries
Any Element like blocks, UDTs, screens
& scripts saved in library.
+
Version control…Updates to Types can be
done in a single action across complete project
+
Easily share latest Library
objects to others
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+
Standards in code development
easily shared onto corporate server
Reduced Engineering Efforts
HMI Integration
-
Completely separate
Software package
No Wizards to get you started
RS Linx Enterprise has to configured and setup
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-
Reduced Engineering Efforts
HMI Integration
-
Finally you can browse for PLC tags
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No drag and drop of tag info from PLC
If tag changes within the PLC program,
must also change tag in HMI editor
Reduced Engineering Efforts
HMI Integration
+
New HMI device added just like PLC
+
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Wizard for easy startup of HMI design
Reduced Engineering Efforts
HMI Integration
+
Wizard has many functions including
setup connection to PLC
Easy setup of Screen Navigation that builds
navigational buttons on appropriate screens
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06/2014
+
Reduced Engineering Efforts
HMI Integration
+
Drag and Drop of tag information
creating objects on HMI Screens
If Tag value changes, new value is
reflected within either Editor
Ability to see side by side HMI design
and PLC logic
+
+
Easy HMI Integration since
one Software does both!!
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Reduced Engineering Efforts
Drive Integration
From within Studio 5000, select Drive to be added to system
Now must write code to control
the drive
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-
Reduced Engineering Efforts
Drive Integration
+
Drive is setup just like PLC, HMI, etc.
Intelligent Technology Object is setup fo the drive
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06/2014
+
Reduced Engineering Efforts
Drive Integration
+
Easy control, just select type of
command…drag Technology Object to axis.
Simple control via Open
blocks…Automatic tag are
global to used anywhere
Drive Tags are setup Automatically
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+
How Does TIA Portal Save Time and Money?
Design
?
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Commissioning
Maintenance
How do you manage different software packages for PLCs,
HMIs, Drives and Networking, needed to configure a machine?
?
How can you reuse parts of a program
shared across a company’s product line?
?
How can an engineering software allow
you to work more efficiently?
TIA Portal allows customers to:
Beat deadlines, Achieve faster startups and Minimize downtime
Increasing Engineering Efficiency by up to
30%, allows you to:
Make or beat your deadlines
… Easy to use SW to do your automation tasks
faster
Minimize your Downtime
… integrated system diagnostics and commissioning
tools help you quickly diagnose issues so your quickly
back up and running
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Page 23
06/2014
Optimize your Engineering
efforts
… Scalable solutions and
Libraries concept that allows the
production line to be quickly
configured and commissioned
Minimize Downtime
Run Time Edits? Why is that so Important?
-
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The controller is in Remote Run Mode.
Will be changed to remote Program
Major reason for Run Time Edits
RS Logix Online Editing
Steps to Edit while Processor is running
First, Start the edits…
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Copy of Run is created
RS Logix Online Editing
Steps to Edit while Processor is running
Next, perform the edits…
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Make your changes
RS Logix Online Editing
Steps to Edit while Processor is running
Then, accept the edits
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Basically a hidden compile
RS Logix Online Editing
Steps to Edit while Processor is running
Then, Test the edits
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New code is now being processed (Download)
RS Logix Online Editing
Steps to Edit while Processor is running
Finally, assemble the edits
New code is being used
-
5, YES 5 Steps!! Rung by Rung by Rung
Notice, original code is deleted
New Append button that does
all at once…no Untest ability.
Most customers use this!
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Minimize Downtown
Download in Run
Download
Compiled
Automatically
+
+
Logic Downloads without stopping
Make multiple changes
offline, then download all
Make the changes
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Minimize Downtown New Feature with V13, SP1
Undo While Online
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Minimize Downtown New Feature with V13, SP1
Undo While Online
Make the changes
Download
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Minimize Downtown New Feature with V13, SP1
Undo While Online
Undo the changes
Undo all or steps
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Minimize Downtown New Feature with V13, SP1
Undo While Online
Logic removed
Undo all or steps
Download
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Minimize Downtown New Feature with V13, SP1
Undo While Online
Quick and easily revert
back to Original Code
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Minimize Downtown
Add on Instructions from Rockwell
-
No Online Edits
Function Block
Add On Instructions.
Download….PLC will STOP!
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06/2014
-
Minimize Downtime
Troubleshooting
+
Trace editor – easy troubleshooting
for sporadic faults on machine
+
Trace downloaded to PLC with
trigger points for beginning of data
+
Studio 5000 must be online with a
PC to get a Trend
Trace 64 values… leave
and let record without PC
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Online/Offline Comparison
No detailed Comparison
-
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06/2014
Either Trash what’s running in the
PLC or your program logic
Online/Offline Comparison
Yet Another Package
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06/2014
-
Siemens Answers
With TIA Portal – Commissioning
+
Detailed side-by-side code comparison
to determine which is correct
+
Choose to Upload or Download
correct program for PLC to execute
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06/2014
+
Reduced commissioning time with easy
identification of code differences
How Does TIA Portal Save Time and Money?
Design
?
Commissioning
What features does TIA Portal have to
reduce your commissioning time?
?
?
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06/2014
Maintenance
How does TIA Portal help
debug problems with your code?
Does TIA Portal have the ability to conduct edits without
PLC stopping?
TIA Portal allows customers to:
Beat deadlines, Achieve faster startups and Minimize downtime
Increasing Engineering Efficiency by up to
30%, allows you to:
Make or beat your deadlines
… Easy to use SW to do your automation tasks
faster
Minimize your Downtime
… integrated system diagnostics and commissioning
tools help you quickly diagnose issues so your quickly
back up and running
Unrestricted / © Siemens AG 2014. All Rights Reserved.
Page 42
06/2014
Optimize your Engineering
efforts
… Scalable solutions and
Libraries concept that allows the
production line to be quickly
configured and commissioned
Minimize Downtime
Integrated Diagnostics
Must Interrogate each device
-
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06/2014
No Diagnostics in STOP
No Integrated Diagnostics
Minimize Downtime
Integrated Diagnostics
-
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06/2014
Must setup separate RS Links
Only shows Module has an error, not what the
error is without additional PLC programming
Minimize Downtime
TIA Portal Integrated Diagnostics
System diagnostic
Diagnostics still available in
Stop mode
+
Systems Diagnostic are
Automatically Generated
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06/2014
Minimize Downtime
Integrated Diagnostics
System diagnostic
No Cost Maintenance Tool
to keep plant running
Diagnostics also available with
the new Automation Tool
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06/2014
+
Minimize Downtime
… integrated – automatically generated, without any user code needed
No programming necessary
… automatically generated at the device
configuration
Consistent display concept
… On the PLC display, TIA Portal, HMI,
Webserver, and includes Drives fault
information
Easy and fast identification of errors
… clearly displayed error messages of
fault location and cause
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06/2014
System diagnostic
TIA Portal allows customers to:
Beat deadlines, Achieve faster startups and Minimize downtime
Increasing Engineering Efficiency by up to
30%, allows you to:
Make or beat your deadlines
… Easy to use SW to do your automation tasks
faster
Minimize your Downtime
… integrated system diagnostics and commissioning
tools help you quickly diagnose issues so your quickly
back up and running
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Page 48
06/2014
Optimize your Engineering
efforts
… Scalable solutions and
Libraries concept that allows the
production line to be quickly
configured and commissioned
How Does TIA Portal Save Time and Money?
Design
?
Commissioning
How does TIA Portal help reduce
machine downtime and increase productivity?
?
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06/2014
Maintenance
How hard to program precise,
useful diagnostics?
Recap
What are users looking for?
Requirements…
Answers–
How TIA Portal addresses…
Must be able to edit while
online (RunTime Edits)
Download in Run
Too Hard to Learn new
Programming Software.
Efficient engineering
framework
Nice Troubleshooting Tools
Trace function, no PC required
Quick reuse of existing
Projects
Better Diagnostics would be
beneficial
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06/2014
Project Development
Flexible Configurations with
Library Concept
Integrated System Diagnostic
Totally Integrated Automation Portal
The complete package for Automation Tasks
• Enhanced usability (drag & drop,
Device
Integration
cross references)
PLC
HMI
IO
IPC
Motion
NET
• Generate system diagnostics
TIA Portal
automatically
• Integrated security
Integrated
Functions
Increase
yourconcepts (flexibility)
• Global library
Engineering Efficiency
Team Engineering: One project,
–• up
to 30% across the
different
tasks, one team - globally
design,
commissioning
and
maintenance
• Trace
functions for phases
commissioning
Common
Databases
• Engineering of safety products
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06/2014
Conclusion:
TIA Portal is the all in ONE software package
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The TIA Portal
is key to achieving
True Engineering
Efficiencies
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Page 64
06/2014
Thank you!
Brian Boyington
Siemens Industry, Inc
Digital Factory
Factory Automation
Engineering Support Manager – North Region
Phone: 262-492-9212
E-mail: brian.boyington@siemens.com
Answers for industry.
Restricted to Siemens Employees and Distributor Personnel © Siemens Industry, Inc. 2014 All rights reserved.