On the way to Industrie 4.0 Driving the Digital Enterprise
Dr. Helmut Figalist @ VDMA Informationstag, Industrie 4.0 Konkret - September 2015
The Internet is revolutionizing the business world and
creates major challenges for manufacturing companies
© Siemens AG 2015. All rights reserved.
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Industrie 4.0
Defining the way forward for industry in the Internet age
An initiative of the German industry sponsored
by the German Government
Cornerstones of the
initiative Industrie 4.0
‒ Horizontal integration of the value-add networks
‒ Seamless integration of the engineering
of the entire value-add chain
‒ Vertical integration and networked production systems
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Key areas where an Industrie 4.0 solution will need to provide significant
progress
Reducing
the time to
market
Enhancing
flexibility
Increasing
efficiency
• Shorter
innovation cycles
• Individualized mass
production
• More complex
products
• Volatile markets
• Energy and resource
efficiency as key
competitive factors
• High productivity
• Larger
data volumes
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Development Production
In the past:
Now:
8 Years
3 Years
11 Years
6-8 Years
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Industrial integration:
Company-wide challenges require Holistic Solutions
Internet
of Things
2
1
3
Production engineering
Cloud
technology
4
Production execution
Production planning
Services
5
Product design
3D printing
technology
Knowledge
automation
Advanced
robotics
Transformational technologies + Integrated Value Chain =
maximum results
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Industrie 4.0 affects all aspects of the industrial
value chain – Siemens focusses on selected domains
Global
Communication
Infrastructure
Customer
Relationship
Management
Engineering,
Design Tools
& Simulation
Lifecycle Data
Management
(cPDM)
for Product and
Production
Factory
Infrastructure
Supply Chain
Management
Enterprise
Resource
Planning
Tools
& Fixtures
Public
IT Infrastructure
(Internet)
Machinery
Asset
Management
Manufacturing
Operations
Management
Enterprise
IT Infrastructure
Industrial
Communication
& Security
Maintenance,
Repair
& Overhaul
Digital
Manufacturing
Human
Resources
Material
Industrial
Control
Systems
Sensors &
Actuators
Domains covered by Siemens DF and PD portfolios
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“Digital Enterprise” Software Suite –
The Siemens answer to Industrie 4.0 requirements
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“Digital Enterprise” Software Suite –
The Siemens answer to Industrie 4.0 requirements
PLM Software Portfolio
‒ Product Planning, Design, Test
and Simulation
‒ Production Planning,
Engineering and Simulation
Top-down Product-driven
+
MES/MOM
Software Portfolio
‒
‒
‒
‒
‒
Planning & Scheduling
Quality Management
Manufacturing Execution
Manufacturing Intelligence
SCADA / HMI
Seamlessly Integrated
+
Integrated Automation
Portfolio
‒ Integrated engineering and
runtime for controllers,
distributed I/O, HMI, drives,
motion control and motors
‒ Industrial Safety and Security
Bottom-up Process-driven
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Siemens: Realizing our own Digital Enterprise
Electronic Works Amberg
Manufacturer experiments with “smart factory”
“At a Siemens factory in Amberg, machines have begun to self-replicate. Regulating the ultraefficient production lines are the very same automation devices … that are spat out at the end.
One line, which operates 24 hours a day, requires no human intervention at all …” – FT, April 10,
2014
Teamcenter managed product variants shipped to
1000+
60.000+
customers worldwide each year
~1 Million
monthly production of SIMATIC products
~50 Million
process items entered in SIMATIC IT each day
~75%
automation level
~12 dpm
99.9988% quality rate
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ITP: Digitalizing product, production and automation
Exceeding customer expectations in Quality, Delivery, Cost and Responsiveness
Siemens PLM Software enables integrated design,
manufacturing and production lifecycles
Industria de Turbo Propulsores (ITP) has digitalized
product/process definition and production execution,
with a direct connection and feedback loop between
the two worlds.
ERP
As designed
Order scheduling
As planned
As built
SIMATIC IT
Part manufacturing, assembly and inspection execution
AUTOMATION
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Maserati: improving competitiveness by digitalizing all its core processes
Italian Passion. Virtually Developed. Efficiently Built.
Digitalization in manufacturing: the Maserati Ghibli
At its new factory in Turin, Maserati proves
that high quality and maximum efficiency can
be combined. From design to execution
planning everything is done digitally.
The results: a simplified, streamlined
development and manufacturing process
that makes the factory more flexible.
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Thank you!
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