Siemens Corporate Technology | Munich, June 25, 2015
Industrie 4.0 – The Fourth Industrial Revolution
Gerd Hoefner
Managing Director and Chief Executive Officer
Siemens Technology and Services Pvt. Ltd.
Answers for life.
© Siemens AG 2015. All rights reserved
Agenda
Industrie 4.0 - Overview
Industrie 4.0 at Siemens
Page 2
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Industrie 4.0 ?
German for “Industry”
refers to the 4th
industrial revolution
A strategic initiative of the German manufacturing industry
sponsored by the German Government
to secure the future competitiveness
of the German manufacturing industry
by defining define the way forward
for manufacturing companies in the internet age
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June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
The Four Industrial Revolutions
Degree of
complexity
First
Industrial
Revolution
Second
Industrial
Revolution
Third
Industrial
Revolution
Fourth
Industrial
Revolution
Water and Steam Power
Electric Energy
Electronics and
Information Technology
Internet of Things and
Cyber-Physical Systems
First production line,
Cincinatti Slaughterhouses, 1870
First programmable logic
controller (PLC),
Modicom 084, 1969
First mechanical
loom, 1784
1800
1900
2000 2011
Time
Source: DFKI (2011)
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June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Internet of Things
The Milk and The Fridge Don’t Talk*
Four Takeaways:
December 5, 1999
1. The “Internet of Things” is a vision of the future and has been for more
than a decade.
2. Do we want a new kind of global physical, digital and virtual
infrastructure of devices and entities, which will manage everything for
us and also through us, to the very texture and nature of our daily life?
3. It is difficult to get away from the weak link – people.
4. Don’t forget the milk on the way home.
* http://www.congregation.ie/blog-papers/the-milk-and-the-fridge.html
by Noreen Henry, lecturer in IT at the Mayo campus of GMIT, October 2014
Page 5
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Cyber-Physical Systems (CPS) have all the information as a digital model
A CPS is a system of collaborating computational elements controlling physical entities
Contains all the information on …
Software
Mechanics
Electrics, Electronics
Automation, HMI
Safety, security
Maintenance
+
Digital model
Physical production facility
Location,
identity…
Status
SW version
Interfaces
…
The digital model is always up-to-date
and is extended over the entire lifecycle
Product
design
Page 6
June 2015
Production
planning
Zinnov Confluence 2015
Gerd Hoefner
Production
engineering
Production
execution
Services
© Siemens AG. 2015. All rights reserved
The Internet of Things is becoming real ..
“Smart, connected products
ultimately can function with
complete autonomy.
Human operators merely monitor
performance or watch over the
fleet or the system, rather than
over individual units.”
How Smart, Connected Products
Are Transforming Competition
Michael E. Porter,
James E. Heppelmann
Harvard Business Review
November 2014
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June 2015
Zinnov Confluence 2015
Tesla
Wind Turbine
A Tesla vehicle in need of repairs can
autonomously call for a corrective
software download, or, if necessary,
When smart wind turbines are
send a notification to the customer
networked, software can adjust the
with an invitation for a valet to pick up
blades on each one to minimize impact
the car and deliver it to a Tesla facility.
on the efficiency of turbines nearby.
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
The Future of Manufacturing has three key element
1. Production network
Flexible value chains with information available in
real-time across company boundaries
2. Fusion of virtual and real world
Integration of product design and production
engineering for shorter time to market
3. Cyber-physical systems
Modular production units with complete and
consistent virtual image
Industrie 4.0 analyzed how to implement the 4th industrial revolution in a German environment.
Page 8
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Recommendations for implementing the strategic initiative Industrie 4.0
In order to bring about the shift from industrial production to Industrie 4.0,
Germany needs to adopt a dual strategy.
1. Germany’s manufacturing equipment industry should seek to maintain its
global market leadership by consistently integrating information and
communication technology into its traditional high-tech strategies so that it
can become the leading supplier of smart manufacturing technologies.
2. At the same time, it will be necessary to create and serve new leading
markets for CPS technologies and products.
In order to deliver the goals of this dual CPS strategy, the following features
of Industrie 4.0 should be implemented:
Horizontal integration through value networks
End-to-end digital integration of engineering across the entire value chain
Vertical integration and networked manufacturing systems
Page 9
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Industrie 4.0 – Integration of value chains
1. Horizontal integration through value networks
2. End-to-end digital integration of engineering
across the entire value chain
3. Vertical integration and networked manufacturing
systems
Page 10
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Germany has formed a working group for Industrie 4.0
which is off to a good start...
Platform “Industrie 4.0” and its environment
Clusters of
excellence
45 projects
ZP Internet based services
for the economy, 5 WG
14 projects
… and many more …
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June 2015
Zinnov Confluence 2015
BDI/BDA-AK “Future
of Industry” - WG
“Human and Work”
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Agenda
Industrie 4.0 - Overview
Industrie 4.0 at Siemens
Page 12
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Siemens’ Vision for Industrie 4.0
Product and machine communication through Internet of Things
Collaboration of all plant resources
All devices are connected together
Page 13
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Only a holistic automation approach including the whole value add chain will
yield sustainable competitiveness
Product
design
Production
planning
Product Lifecycle
Management
Page 14
June 2015
Zinnov Confluence 2015
Production
engineering
Totally Integrated
Automation
Gerd Hoefner
Production
execution
Services
Manufacturing
Execution Systems
© Siemens AG. 2015. All rights reserved
“Digital Enterprise” Software Suite –
The Siemens answer to Industrie 4.0 requirements
PLM = Product Life Cycle Management
MES = Manufacturing Execution Systems
TIA = Totally Integrated Automation
MES
PLM
TIA
SIMATIC IT
Teamcenter / NX
SIMATIC / SINUMERIK
Integrating all steps along the value chain based on excellent industry software
to improve productivity and efficiency
Page 15
June 2015
Zinnov Confluence 2015
Gerd Hoefner
© Siemens AG. 2015. All rights reserved
Contact
Further information and information resources
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About Siemens
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No. 84, Keonics Electronics City
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Bengaluru 560 100
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June 2015
Zinnov Confluence 2015
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Gerd Hoefner
© Siemens AG. 2015. All rights reserved