Connected Manufacturing
Better Data leads to Better Decisions
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Answers for industry.
Siemens Industry – Mission Statement
Automation Systems
Control Components
& Systems
Engineering
Sensors &
Communications
Factory Automation
Control Components
Process Automation
Customized Systems
Process
Instrumentation
Automotive Projects
Services
Global R&D
Product Lifecycle
PLM software
Process Analytics
Manufacturing
Execution Systems
Industrial
Communication
Comos Industry
Solutions
Power Products
We help our customers in industry succeed
with our expertise, innovative engineering and technology
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Connected Manufacturing - Mission Statement
As the requirements of the plant floor evolve beyond traditional automation
technologies, it is necessary to expand the existing infrastructure of the
plant floor with technologies that address the increasing needs of
businesses today.
Better Data leads to Better Decisions
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Industryweek : The Productivity Growth Mandate
Special Report : Survey of over 500 people equally
representing C level executives, managers, and individual
contributors. Questions regarding challenges over the next
5-10 years
#1 challenge– Increasing Productivity
Global Competition – Need for more efficiencies
Aging industrial infrastructure – Expensive upkeep,
lacks flexibility, antiquated features, energy inefficient
#2 challenge – Adapting to customer demand volatility
More transparency into production process and
customer real-time demand.
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Industrial Ethernet
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Answers for industry.
Increasing requirements need a powerful network
Industry
Industry-oriented sectors
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Process
Refinery
Oil & gas
Chemical
Pharmaceutical
Food
Increased use of Ethernet
technology even in
environments in which failures
are critical (meshed networks,
rings, redundant rings, etc.)
Glass & cement
Energy
Paper
Metals/mining
Automotive
Increased data exchange with
office IT systems
(e.g.: SAP, ERP, MES)
Reduced cycle times for realtime applications in
combination with increased use
of standard office applications
such as voice over IP,
audio/video streaming in an
industrial network.
Water
Increasing number of nodes in
the network
Ruggedness
Transportation
Increasing degree of
automation
Real-time capability
Electronics
Bandwidth requirement
Validating a production network
Office Network
Production Network
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Increasing availability using Redundancy protocols
Siemens networking products support a variety of redundancy protocols, such as:
Management
level
VRRP Routing
Enterprise
redundancy
protocols to stay
compatible with the
office world
10 Gigabit Ring
STP / RSTP / MSTP
VRRP
IT Network
MSTP/RSTP
Operations
level
Control
level
Field
level
Gigabit
Ring
Fast Ethernet
Ring
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Gigabit
Ring
High Performance
Protocols to allow
low switchover times
on the Plant Floor
• PROFINET MRP
• High Speed
Redundancy
• HSR (HaSaR)
Industrial Wireless
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Answers for industry.
Wireless in Industry – A success factor
Challenges and Solutions
Wear & tear
on materials
Trailing Cables, Power Rail Booster or Slip rings are subject to Wear & Tear
Wireless LAN offers a solution free of Wear & Tear
Commissioning Time and Cabling especially is very expensive
Commissioning
Poor
expansion
options
Lack of
Mobility
Wireless LAN offers a cost-effective solution
Many hard-wired systems on the market offer poor expandability options
Adding more nodes to a Wireless systems is simple
Cabled or Track-based solutions don’t offer the flexibility and mobility, demanding
applications call for today and therefore limit the design
Wireless LAN systems offer maximum flexibility and mobility
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Increasing Productivity with flexible architectures
Incorporating Industrial Wireless LAN technology allows flexibility in application design and
the freedom of mobile workers and machines while providing access to production data
Wireless LAN systems offer design freedom and maximum flexibility and mobility
STREAMING VIDEO
WIRELESS CONTROL
WIRELESS GANTRY
BUILDINGTO-BUILDING
COMMUNICATIONS
REMOTE INVENTORY
MANAGEMENT
VOIP PHONES
WIRELESS WORK PADS
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AUTOMATED GUIDED
VEHICLES
RFID TRANSFER
Steps to a reliable wireless Implementation
Installation
Wireless Site
Survey
Simulation
and Design
Understanding
the application
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Verification
of installed
system
Industrial Security
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Answers for industry.
Main Trends Impacting the Vulnerability of Automation Plants
Horizontal and vertical Integration at all network levels
Connection of automation networks with IT-Networks
and Internet for remote maintenance
Increased use of open standards and PC-based
systems
Possible Threats increased due to these trends:
Access violation through unauthorized persons
Espionage and manipulation of data
Damages and data loss caused by malware
A risk assessment can help to identify potential
risks
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Industrial Security
The Defense in Depth Concept
Plant security
Access blocked for unauthorized persons
Physical prevention of access to critical
components
Network security
Controlled interfaces between office and plant
network e.g. via firewalls
Further segmentation of plant network
System integrity
Antivirus and whitelisting software
Maintenance and update processes User
authentication for plant or machine operators
Integrated access protection mechanisms in
automation components
Security solutions in an industrial context must take account of all protection levels
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Security Integrated
Secure Remote Access
Secure Engineering Stations
Firewalls to protect different
areas of the plant network
Secured Operator
Station
Integrated Security Functions
Secured PLC-PLC communication
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Connected Manufacturing Forum
August 13th 2014 – MSU Center – Troy, MI
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.
Answers for industry.
Connected Manufacturing Forum
• A FREE one day, local event on August 13th at the MSU center in Troy, MI
• Designed to be Educational with optional hands-on
• Format:
• Self-selected seminar schedule
in the AM
• Hands On Sessions in the PM
• To register please visit:
http://www.industry.usa.siemens.com/automation/us/en/connectedmanufacturing/Pages/connected-manufacturing.aspx
AUG 13th MSU Center,
Troy- MI
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Example CMF agenda
08:00am
Breakfast and Registration open (till 12:00)
08:45am
Opening session (all attendees)
09:00am
Ethernet 101
Wireless 101
Plantwide Connectivity
10:00am
Ethernet 102
Wireless 102
Fieldbus Transition
11:00am
Remote Connectivity
Industrial Security
Network Diagnostic
12:00am
Lunch
01:00pm
02:00pm
03:00pm
Industrial Security
Hands-On
04:00pm
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Industrial Wireless
Hands-On
Thank you for your attention!
Anand Edke
Automation Networking Consultant
Anand.Edke@siemens.com
Nick Skope
ElectroMatic Products
naskope@electro-matic.com
Answers for industry.
Unrestricted © Siemens Industry, Inc. 2014 All rights reserved.