© Siemens AG 2013 All rights reserved.
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12/02/2015
Siemens Industry
Enterprise Recipe Management
Steven Depoortere
© Siemens AG 2013 All rights reserved.
Siemens Industry
Me and my Family In-Law
Chinnor, UK
Brussels, Belgium
New York, USA
© Siemens AG 2013 All rights reserved.
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12/02/2015
Siemens Industry
Cooking is a Common Passion
Brussels, Belgium
Chinnor, UK
Starter
Main
Course
Starter
Dessert
Main
Course
Dessert
New York, USA
Starter
Main
Course
Dessert
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Siemens Industry
Cooking is a Common Passion
Brussels, Belgium
Chinnor, UK
Starter
Main
Course
Starter
Dessert
Main
Course
Dessert
New York, USA
Starter
Main
Course
Dessert
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Siemens Industry
Localization Problem
Timezones
Brussels, Belgium
Chinnor, UK
+1
New York, USA
-5
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Siemens Industry
Localization Problem
Quantities
Brussels, Belgium
Chinnor, UK
New York, USA
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Siemens Industry
Recipe Localization
Weights & Measures
Brussels, Belgium
Chinnor, UK
New York, USA
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Siemens Industry
Recipe Localization
Temperature
Brussels, Belgium
Chinnor, UK
Temperature
Zone
oC
New York, USA
oF
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Siemens Industry
Recipe Localization
Diet Restrictions
Brussels, Belgium
Chinnor, UK
New York, USA
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Siemens Industry
Recipe Localization
Ingredient Availability
Brussels, Belgium
Chinnor, UK
New York, USA
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Siemens Industry
Localization Problem
Process Incompatibility
Brussels, Belgium
Chinnor, UK
New York, USA
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Siemens Industry
Localization Problem
Process Incompatibility
Bimby Recipe
30 seconds on level 4,
reverse blades, dough
mode
WTF?
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12/02/2015
Siemens Industry
Localization Solution
Standardize Equipment
Genova, Italy
Sherborne, UK
San Francisco, USA
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12/02/2015
Siemens Industry
Cooking is a Common Passion
Brussels, Belgium
Chinnor, UK
Starter
Main
Course
Starter
Dessert
Main
Course
Dessert
New York, USA
Starter
Main
Course
Dessert
© Siemens AG 2013 All rights reserved.
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12/02/2015
Siemens Industry
Localization Solution
Use a common platform to Distribute & Synchronize Recipes
Brussels, Belgium
Recipe
Asdll
asdklj
asdklj
las
Chinnor, UK
Recipe
Recipe
Starter
Asdll
asdklj
asdklj
las
Asdll
asdklj
asdklj
las
New York, USA
Recipe
Asdll
asdklj
asdklj
las
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Siemens Industry
Transformation Rules
Quantity Scaling
Brussels, Belgium
½ Ref Qty
Chinnor, UK
½ Ref Qty
Reference Qty
Reference Qty
Reference Qty
Reference Qty
New York, USA
½ Ref Qty
½ Ref Qty
½ Ref Qty
½ Ref Qty
Reference Qty
Reference Qty
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12/02/2015
Reference Qty
Siemens Industry
Transformation Rules
Ingredient & Process Parameter Mapping
Transformation
1 lb Raw Sugar
-> 1.81 Cups
Transformation
oF
-> oC * 9/5 + 32
Transformation
Creme Fraiche
-> Greek Yogurt
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Siemens Industry
Transformation Rules
Be Generic
Bimby Recipe
30 seconds on level 4,
reverse blades, dough
mode
WTF?
Transformation
General Recipe
Mix until Smooth
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12/02/2015
Mix -> Reverse blades,
dough mode
Smooth -> Level 4, 30
sec
Transformation
Mix -> knead
Smooth -> no lumps
Siemens Industry
Summary
1. Recipes made available globally 24/7 -> latest version always online
2. Processes are described generically using a catalogue of agreed
operations
3. Each family member maintains library of conversion rules for :
a. Ingredients
b. Quantities
c. Temperatures
d. Weights & Measures
e. Operations
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Siemens Industry
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Siemens Industry
Recent Trends and Business Challenges
 Frequent and successful new product introductions are essential for organic growth.
 However, many companies find that revenues from new products fall short of expectations
“... in 2000 : about 10 times more product launches than in 1980...”
“... on average, 52% of revenue and 46% of profits are directly attributable to
products introduced within the last five years...”
“... 50% or more of new product introductions fail due to misalignment in R&D and
manufacturing ...”
AMR Research
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Siemens Industry
Product Lifecycle
Product Design
Ideation
Formulation
Here’s a Spec! See if
you can make something
out of it…
Production
Validation
Execution
Optimization
Spec
Asdll
asdklj
asdklj
las
Production
The world’s
Greatest PLM/PDM
12/02/2015
© Siemens AG 2013 All rights reserved.
Page 23
The world’s Greatest MES
Siemens Industry
Product Lifecycle
What problems do you
have? How can I help?
Product Design
Ideation
Formulation
Production
Validation
Execution
Optimization
Production
The world’s
Greatest PLM/PDM
12/02/2015
© Siemens AG 2013 All rights reserved.
Page 24
The world’s Greatest MES
Siemens Industry
Product Lifecycle
Production
Production
ProductProduct
DesignDesign
Ideation
Formulation
Validation
Recipe
Creation
Transformation
Execution
Optimization
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Siemens Industry
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Siemens Industry
Some Issues…
• A “Recipe” means different things to different people
• Rolling out a recipe from R&D to Manufacturing is currently in most cases a labour intensive
process characterised by :
- a multitude of systems
- non harmonised terminology
- need for experience based translation from R&D to Manufacturing recipe
- 2 worlds not in sync, even with the best will in the world
• True “Enterprise Recipe Management” with smooth transitions between different recipe types
is considered to be one of the following :
- a naive dream
- maybe a possibility for the distant future
- a strategic goal to be achieved mid term
- a simple reality
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Siemens Industry
What is a Recipe ?
Batch Size & Production Rate
Bill of Material
Process Steps
Process Parameters
Addition Sequence
Work Instructions
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12/02/2015
Siemens Industry
Roadmap of Faith
Process Library
Definition
• Recipe
objects
Inventory
• Harmonize
• Define
Common
Language
Recipe
Modeling
Transformation
Rules
• Model recipes
• Link recipe
types
• Define rules
between
recipe types /
recipe objects
Faith
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Siemens Industry
The Customer’s Digital Enterprise
The Customer’s Digital Enterprise
Ideation
Realization
Ideation
Realization
Realizing Innovation
(Traditional
PLM Space)
(Automation
& Production)
(Traditional
PLM
Space)
(Automation
&Process)
Production)
(Seamless
Product
 Production
Utilization
(Experiences, IOT)
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Siemens Industry
The Customer’s Digital Enterprise
Manufacturing Operations Management
Top
Floor
Vertical
Integration
Supply
Chain
Plant
Lifecycle
Product
Production
Product
Lifecycle
Shop
Floor
Source: based on CMM model, ©ARC
© Siemens AG 2013 All rights reserved.
plus MESA Guidebook for Lean Manufacturing
Page
31is Copyright © MESA
12/02/2015
which
International
• The Product to Production
process is critical to the
customer’s ability to bring
products to market, but it is not
the only process that the plant
must manage
• The ERP tells each plant what
to make and what information it
wants in return. It is the plant’s
responsibility to interpret and
respond according to its
resources and capabilities
• The primary role of the plant is
to convert raw materials into
finished products on time, on
quality and on price
Siemens Industry
Our Mission Cornerstones
Bringing Realization to
the Innovation Platform
Covering all Manufacturing Processes in our
customer’s Production Facilities
Siemens
MOM
Ready to drive Industry 4.0
with best-in-class efficiency
Complete with all the MOM functionality a
customer requires
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Siemens Industry
Thank you for your attention !
Steven Depoortere
Manager Delivery Services SIMATIC IT R&D Suite
Siemens Digital Factory
steven.depoortere@siemens.com
+32 474 97 97 54
siemens.com/answers
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Siemens Industry