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Dispo 21511
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© Siemens AG 2013
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merely general descriptions or characteristics of
performance which in case of actual use do not
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Siemens AG
Industry Sector
Drive Technologies
P.O. Box 48 48
90327 NUREMBERG
GERMANY
Shift your perspective –
there’s more to it.
Integrated Drive Systems for greater efficiency, reliability, and productivity
siemens.com/ids
Answers for industry.
1866
Werner von Siemens discovers the dynamo-electric
principle and thus enabled electricity to be put to
practical use. The dynamo
can convert mechanical
energy into electrical energy
in an economical way. Its
invention laid the foundation
for today‘s world of electrical
engineering.
1927
Production start for the
first modular coupling –
EUPEX by Flender
in Bocholt, Germany.
In the same year, the
first Flender Variator
is produced – starting
the era of gear unit production in Bocholt.
1992
SIMOVERT P: Progress in
1998
semiconductor technology
revolutionized electrical drive
technology over the last
decade. New components
in transistor and thyristor technology make the
frequency converter the
technically and economically
favourable solution.
The development and
the industrial use of
SIMOTICS L linear motors
allow high dynamic and high
precise process movements
up to 1,280 m/min. The
usage of this kind of motor
eliminates almost all elas­
ticity, backlash, friction
effects, and drive chain
vibration.
Drive technology to speed up
time to profit
With Siemens Integrated Drive Systems,
there is simply more to a drive: Siemens
Integrated Drive Systems are the only
true one-stop solution for entire drive
trains on the market. Based on the
world‘s most comprehensive and consistent product range in the field of drive
systems and as an answer to the increasingly complex demands drive technology
has to meet, they provide outstanding
benefits to customers, machine builders,
and users of machines and plants and
create noticeable value added.
Siemens has always been renowned for
delivering the world‘s most comprehensive range of high-quality drive components that offer outstanding performance. As the market leader in industry
automation and drive technology along
with Flender brand of mechanical drives,
Siemens is in a position to offer a completely integrated drive train as a system
purchase. This is a natural evolution for
Siemens, as the company has a history of
engineering excellence and has been
breaking new ground in drive technology
for decades. Siemens Integrated Drive
Systems are the next promising chapter
of this success story.
2
Siemens drive systems cover a huge
­spectrum of applications from drives for
­conveyor systems and mills all the way to
pumps, fans and compressors in the
megawatt range, and packaging
machines, to mention just a few.
Siemens Integrated Drive Systems make
the specification, purchase, implementation, operation, and maintenance of any
drive system faster and easier than ever
before. The bottom line for you is true
value added. Greater reliability, higher
efficiency, superior productivity – and
most important: shorter time to market
and shorter time to profit.
2013
2003
SINAMICS frequency
converters are introduced
in three various types during
Hannover Messe 2003.
Today, SINAMICS is the
world’s largest and most
comprehensive range of
frequency converters.
BENEFITS
Productivity
• Higher throughput through optimal
performance
• Perfect interaction of all components
• Reduced engineering effort
• High degree of flexibility
• Shorter time to market
• Improved competitiveness
Reliability
• Improved operating times
• Faster supply of new and replacement
components
• Preventive maintenance/condition
monitoring
• Future-proof system environment
• Global support for the system solution
• CAPEX security
2010
The Totally Integrated
Automation Portal (TIA
Portal) enables users to
perform automation and
drive tasks quickly and
intuitively. TIA Portal
provides a standardized
engineering framework for
controllers, human machine
interfaces, and drives for
shared data storage and
automatic data consistency.
With Integrated Drive
Systems, assets become
important success factors.
Drive technology based
on Integrated Drive Systems ensures maximum
energy efficiency, reliability, and productivity in any
automation environment
and throughout the entire
lifecycle.
40%
We can reduce the energy consumption
of your application or plant by up to
Efficiency
• Energy efficiency and better
CO2-balance
• Easiest maintenance
• Environment protection
• Optimal use of all capacities
• Reduced OPEX
• Integrated consideration of the plant
to improve system efficiency
3
1
Integration3
The great thing about our Integrated
Drive Systems is the idea of threefold
integration – the horizontal, vertical, and
lifecycle integration of every drive system
component into the whole system, into
the TIA automation environment and into
the entire lifecycle, which supports optimized use from engineering to service.
On the horizontal, the drive train port­
folio level, Integrated Drive Systems
mean that all frequency converters,
motors, couplings, as well as gear units
are available from a single source. Perfectly integrated, perfectly interacting.
For all power and performance classes.
This is really unique in the market.
4
On the vertical, the TIA integration level,
our Integrated Drive Systems seamlessly
fit into any automation environment.
From the field level all the way to the
MES. Whatever the application. This is
even more unique.
The third, the lifecycle level, emphasizes
that comprehensive software tools and
expert services are available for the
entire lifecycle of an Integrated Drive
System – from planning, design, and
engineering to operation, maintenance,
and all the way to modernization measures. This ensures outstanding performance and considerably more peace of
mind, is absolutely peerless and leads to
the highest possible productivity, reliability, and efficiency.
2
3
Horizontal integration
Integrated drive portfolio: all frequency converters,
motors, couplings, and gear units available from a single source. Perfectly integrated, perfectly interacting.
For all power and performance classes. As standard
solutions or combined to an individual solution.
Your benefit:
• Unrivaled portfolio from a single source
• Ensured drive train compatibility
• Reliable system performance
You can boost
the availability of
your application
or plant to up to
98%*
*e.g., conveyor application
Vertical integration
Integrated into automation: from the field level
via controller level up to MES thanks to Totally
Integrated Automation. Whatever the application.
Your benefit:
• Drive train as an integrated part of
Totally Integrated Automation (TIA)
• Intelligent monitoring and control
• Perfectly interacting automation system components
including control, sensors, HMI, and communication
Lifecycle integration
Integrated software and services throughout the entire
lifecycle: Comprehensive software tools and expert services for the entire lifecycle, from planning, engineering, and execution all the way to services. For better
performance and maximum investment protection.
Your benefit:
• Configuration software from coupling to control
optimizes efficiency
• Engineering tools from design to commissioning
for shorter time to market
• Productivity that has already been proven by
­simulation at early stages
• Outstanding product, lifecycle, and industry
­know-how
With TIA Portal
you can cut your
engineering time
by up to
30%
Thanks to
Integrated Drive
Systems, you
can reduce your
maintenance
costs by up to
15%
5
Integrated Drive Systems
in practice
Whatever the application, whatever the automation environment: Siemens Integrated
Drive Systems integrate seamlessly, and they even come with a full lifecycle perspective.
Motion control replaced pneumatic concept
Customer
Sklostroj, Czech Republic (OEM of glass
machines)
Customer benefits
• Availability increased by up to 15%
• Energy costs reduced by up to 40%
Order
New concept for the automation of a
glass bottle manufacturing machine
Solution
• Replacement of the existing pneumatic
solution by a new and innovative
motion control solution
• SIMOTION D445-2, motion control
drive-based
• Drive systems with SINAMICS S120
• SIMOTICS servomotors 1FK7 and 1FK6
• Machines with 4 or 12 stations
Discover
Sklostroj
glass
reference
Energy efficient and environmentally friendly
cement manufacturing
Customer
Lafarge Cement Plant, Hungary
Order
Building the most modern cement
factory in Europe
Solution
• Energy supply
• Medium-voltage switchgears
• Transformers
• Low-voltage power distribution/MCC
• Frequency converters
• CEMAT automation system
• Software applications
6
• Fully automated plant operation
• Building technology components
• Installation and commissioning
Customer benefits
• Innovative drive concept
• Reduced maintenance costs
• Higher efficiency
• Substantial energy savings
Discover
Lafarge
cement
reference
Drive stations for conveyor system with measurable
customer benefit
Customer
Vattenfall Europe Mining AG, Reichwalde,
Lausitz region, Germany
• Construction of a control center with
SIMATIC WinCC
• SIMATIC S7-400 controls
Order
Construction of a 13-km-long belt conveyor system with a coal output capacity
of 6,000 t/h
Customer benefits
• 98% availability
• Energy savings of up to 15%
• Maintenance cost savings of up to 15%
Solution
• Complete engineering, manufacture,
delivery, and assembly of the drive
stations and installation of the conveyor system
• Drive systems with SINAMICS S120
converters in six stations
• Nine H-compact motors with 900 kW
• Nine H-compact motors with 1,250 kW
Discover
Vattenfall
mining
reference
Integration leads to increased availability
Customer
Volkswagen AG, Wolfsburg, Germany
Order
Modernization of three press lines
Solution
Complete solution of drive technology
and automation components for identical
set-up of lines:
• Drive system with SINAMICS S120 and
SIMOTION D
• Press line simulation for process optimization
• SIPLUS CMS condition monitoring
system for preventive maintenance
Customer benefits
• Simplification of maintenance and
spares inventory by preventive
maintenance
• Enhanced productivity for long-term
reduction of press lines from 17 to 8
• Up to 40% reduced energy
consumption
• Increased availability, at least 96%
Discover
Volkswagen
automotive
reference
7