Webinar - SIRIUS ACT
The new 22mm Pilot Device Line
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siemens.com/answers
Our Speakers
James Sirois
Automotive Business Developer
Siemens Industry, Inc.
Phone: (248) 712-8748
E-mail: james.sirois@siemens.com
Nick Skope
Product Line Manager
Electro-Matic Products
Phone: (248) 722-4322
E-mail: naskope@electro-matic.com
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Page 2
Juergen Duemmler, RC-US DF CP PLM 1
Four key factors characterize SIRIUS ACT
Key factors – Overview
Modern Design
Four design lines: Variants for all
tastes and budgets
Extremely Robust
High-level fail-safety even under
extreme conditions
Easy Installation
Standardized and self-explanatory oneman installation for all devices
Flexible Communication
Direct connection to AS-Interface
and IO-Link
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Page 3
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Modern design
Benefits
Plastic
Metal Matt
Plastic
Metal shiny
Metal Flat Matt
Metal Shiny
• Allows the design of high-quality, designoriented machine tools that are thus set
apart from the competition
• Differentiation of the system look or operator
panels of our customers to their
competitors
• Scalable design options: Plants and
machines get the desired variants to suit
every taste and budget – from low-cost to
high-end
• Contact blocks and holders are always
the same
• Maximum industry quality in the entire
portfolio
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Page 4
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Design for every application
Plastic
 The complete device consists of plastic (Polyamid)
 Installation in 22.5 mm hole with round geometry
 For price-sensitive customers with lower design demands
Replaces
3SB3
completely
Leaves the
competition
with no
argument
Metal
 The complete device consists of metal
 Installation in 22.5 mm hole with round geometry
 For customers with special design demands
Metal matt
 The front ring is stainless steel, the body is plastic
 Installation in 22.5 mm hole with round geometry
 Extremely media-resistant matt design
 Ideal argument against Eaton Titan
Metal flat
 The complete device consists of metal
 Installation in 30.5 mm hole with round geometry
 For the highest design demands
 Ideally suitable in combination with HMI
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Page 5
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Product Line
System overview
Pushbuttons
and sensor
switches
Single pushbuttons
EMERGENCY
STOP and STOP
buttons
EMERGENCY STOP buttons
Flat
Without
indicator
Twin pushbutton
Raised
Mechanical
indicator
Flat with
recessed
front ring
Rotary switches
Selector
switches for
authentication
Key-operated switches
Optical and
acoustic
signaling
devices
Signal lights
Short
selector
CES, BKS,
IKON
Single LED
Long
selector
OMR
Sensor switch
NEW
F
STOP button
Illuminated
indicator
NEW
Selector
switches and
potentiometers
Raised
with
extended
stroke
Mushroom
pushbutton
Knob
Palm pushbutton
NEW
NEW
Toggle switch
Coordinate switch
Potentiometer
NEW
NEW
NEW
NEW
ID key-operated
switch
RONIS
NEW
Buzzer
DUO LED
NEW
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Page 6
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – The right accessories every time …
System
Enclosure
Without labeling
fields
With labeling fields With protective
collar
Labeling
Label holder
EMERGENCY
STOP label
Protective
devices
Protective cap
Protective collar
Sensor protection
Other
Sealing plug
Cable gland
PCB adapter
Locking device
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Page 7
Juergen Duemmler, RC-US DF CP PLM 1
Four key factors characterize SIRIUS ACT
Key factors – Overview
Modern Design
Four design lines: Variants for all
tastes and budgets
Extremely Robust
High-level fail-safety even under
extreme conditions
Easy Installation
Standardized and self-explanatory oneman installation for all devices
Flexible Communication
Direct connection to AS-Interface
and IO-Link
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Page 8
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Benefit from the application-oriented
features and functions
Key factor – robustness
Features/functions
Benefits
Highest degree of protection (IP69K)
throughout
• High reliability in terms of fail-safe operation

• Extended industrial suitability
• Suitable for outdoor use
High mechanical durability
(e.g. push button and contact modules: 10 mio
life cycles)
Global approvals, ATEX certification for all
devices except LED module
Robust material and coating for plastic
(polyamide) and metal lines
• High reliability in terms of fail-safe operation


• Long service life
• Can be used globally in all applications
• Can be used in hazardous areas
• High level of insensitivity

• High media and design stability (resistance
to oils and detergents)
• Suitable for use in any climate (KTW 24)
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Page 9
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – High-level fail-safety even under
extreme situations
IPx7 – water proof
Impact tested (“Magna Test”)
• Immersion up to ~3’ (1m)
• 30 minutes test duration
• No water ingress, full
functionality guaranteed
Heights ~ 3’
Weight ~ 2 lbs.
• Impact of 10 Joule on emergency
stop mounted on front panel
(i.e. weight of ~2 lbs. falling
down height of ~3’)
• Testing beyond common standards
(Siemens internal quality
requirement)
Heights ~ 3’
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Page 10
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – IP69K for the entire system
Key factor – ruggedness
What does IP69K mean?
• Cleaning with high-pressure cleaner
possible
• Pressure to 1160 psi / 80 bar
• Distance 10 – 15cm
• Spray angle 0°30°60°90°
• Time per spray angle 30 secs. with 60-sec.
breaks
• Water temperature 176F°/ 80 C°
• IP69K is the highest degree of protection
… and our SIRIUS ACT standard
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Page 11
Juergen Duemmler, RC-US DF CP PLM 1
Four key factors characterize SIRIUS ACT
Key factors – Overview
Modern Design
Four design lines: Variants for all
tastes and budgets
Extremely Robust
High-level fail-safety even under
extreme conditions
Easy Installation
Standardized and self-explanatory oneman installation for all devices
Flexible Communication
Direct connection to AS-Interface
and IO-Link
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Page 12
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Easy to install
Save on installation time!
Simple system
Properties
 Self-holding function for the actuators in the
mounting hole of the control cabinet
 Holder and actuator with axial coupling
 Twist prevention integrated into the holder
 Disassembly with latch, no contact and wire
removal required
 Stackable contact blocks
(up to 6 blocks guaranteed/tested)
Customer benefits
 Self-explanatory and fast installation
 One-handed installation of the actuator,
holder and contact block
 Uninstalled holder can be equipped with
contact blocks
 No special tools required
 Simple, round geometry for mounting holes
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Page 13
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Installation
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Page 14
Juergen Duemmler, RC-US DF CP PLM 1
Four key factors characterize SIRIUS ACT
Key factors – Overview
Modern Design
Four design lines: Variants for all
tastes and budgets
Extremely Robust
High-level fail-safety even under
extreme conditions
Easy Installation
Standardized and self-explanatory oneman installation for all devices
Flexible Communication
Direct connection to AS-Interface, IO-Link,
and PROFINET
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Page 15
Juergen Duemmler, RC-US DF CP PLM 1
Bus connection instead of individual wiring
Introduction
A bus connection between the commanding and signaling devices enables communication to take place
via AS-Interface, IO-Link or PROFINET up to the operator control level.
Classic individual wiring
Bus connection
Process
Process




Individual wiring
Easy connection
Data acquisition and transmission
Faster commissioning and maintenance
Diagnostics
Bus connection
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Page 16
Juergen Duemmler, RC-US DF CP PLM 1
One of many highlights:
Future-proof communication
All established Siemens communication systems available
(except PROFIBUS)
• AS-Interface
• IO-Link
• PROFINET
Communication in the field
Communication in the control cabinet and in the field
Advanced communication in the control cabinet and in the field
Control cabinet
Field
Front plate / panel
NEW
PROFINET
UPDATE
Operator panel
Controller
UPDATE
Advanced communication
with PROFINET
AS-Interface
NEW
UPDATE
UPDATE
IO-Link
NEW
NEW
ID key-operated switch
IO-Link modules
for enclosure
AS-i F adapter
AS-i modules
for enclosure
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Page 17
Juergen Duemmler, RC-US DF CP PLM 1
AS-Interface for SIRIUS ACT
AS-Interface
Available
2 FDI (+ 1 LED)
Q4 / FY 2015
2 FDI (+ 1 LED)
AS-Interface
Controller
Available
Available
2 FDI
(+ 1 DO / 1 LED)
AS-i F adapter
4 DI / 4 DO
(3 DO AB)
AS-i modules
for enclosure
(base mounting)
4 DI / 4 DO
(3 DO AB)
AS-i modules
for front mounting
Applications:
Safety, enclosures for command devices, front plate mounting
Suites best for …
… great number of devices with low and medium functionality in the field.
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Page 18
Juergen Duemmler, RC-US DF CP PLM 1
IO-Link for SIRIUS ACT
IO-Link
FY 2016
Controller
Q4 / FY 2015
IO-Link
6 DI / 2 DO (programmable)
Q4 / FY 2015
6 DI / 2 DO (programmable)
6 DI / 2 DO, 2 DI / 6 DO,
4 DI / 4 DO
ID key-operated switch
IO-Link modules
for enclosure
(base mounting)
IO-Link modules
for front mounting
Applications:
Authentication with ID-Key, enclosures for command devices, front plate mounting
Suites best for …
… limited number of devices with low and medium functionality in the field and in the control
cabinet.
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Page 19
Juergen Duemmler, RC-US DF CP PLM 1
PROFINET for SIRIUS ACT –
Advanced communication
PROFINET
Q4 / FY 2015
PROFINET
Controller
•
•
•
•
New system with 1 safe slot + 20 standard slots
Snapped directly onto the (emergency stop) pushbutton
From there wiring between command and signaling devices using flat cable
Easy to assemble (“just click it on”), no addressing required!
Applications:
Safety, front plate mounting, device test w/o PLC, dimmable and blinking LEDs, failure detection
Suites best for …
… devices with medium and high functionality in the field and in the control cabinet, also for long
distances and significant number of devices.
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Page 20
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Flexible Communication
AS-Interface
IO-Link
PROFINET
Controller
ID key-operated switch
AS-i F adapter
• Snapped directly onto the
(EMERGENCY STOP)
pushbutton
• From there wiring between
command and signaling
devices using flat cable
AS-i modules
for enclosure
AS-Interface for
communication in the field
IO-Link for communication in
the control cabinet and in the
field
Available Oct. 2015
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Page 21
21 Command Point
PROFINET connection of the
command and signaling
devices
Available Jan 2016
Juergen Duemmler, RC-US DF CP PLM 1
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Page 22
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
EMERGENCY STOP pushbuttons
Design variants
Without status indicator
With illuminated indicator
Mushroom Ø 33 mm, 40 mm or 60 mm
With mechanical
indicator
Mushroom Ø 40 mm
With metal or plastic front ring
Trigger action for opening and closing
Not illuminated
Illuminated
Not illuminated
All variants in accordance with DIN EN ISO 13850
All variants with VDE certification
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Page 23
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
Sensor pushbuttons
Description
Features/functions
• Modular design
• 2 integrated diagnostics
LEDs
• Optional protective cover
• Capacitive proximity
switch
• Solution for two-hand
operation consoles
Application: Close contact
temporarily

Benefits
• Operation without
pressure, easy on the
hand
• Operation by applying
hand
• Low level of
contamination since the
system is enclosed
• Hygienic variant
Operation: Touch with just
one finger
Special feature: No
pressure required for
operation, only touch
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Page 24
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Duo LED indicator lights
Product – Components – Signaling devices
Description
Features/functions
• Compact design
• Different voltage variants:
• 6-24 V AC/DC
F
• 24-240 V AC/DC

Benefits
• Space saving - no need
for drill hole for 2 indicator
lights (RED and GREEN)
• Cost savings
• Indicator color red and
green
• Metal and plastic
Application: Visual status
signaling
Operation: Signal output is
triggered by the
PLC, for example
Special feature: 2 colors
can be generated
via 2 inputs
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Page 25
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
Potentiometers
Description
Features/functions
• Compact design
• Maximum power rating
0.5 W to 1 W

Benefits
• One article number for a
functional product  easy,
error-proof selection
• Resistance variants:
•
•
•
•
•
•
Application: Setting analog
value
Operation: Rotary
movement
1 k ohm
4.7 k ohm
10 k ohm
47 k ohm
100 k ohm
470 k ohm
• Rotary knob grooved on
the side for improved
tactile feedback
• Plastic only
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Page 26
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
ID key-operated switches
Description
ID keyoperated
switches
Features/functions
ID keys
Application: Selection
1 of up to 4 positions
Operation: Insert ID key,
rotary movement to select
the position
Special feature: Selection
options dependent on ID
key coding
• Modular design
• With metal or plastic ring
• Switching variant only

Benefits
• Authentication of
employee groups or
individual employees
• 4 ID keys with different
coding's
• Can be differentiated at a
glance thanks to color
coding
• Coding-dependent, multicolored indicator:
• Inserted key provides
separate signal
• Yellow: Position
permissible
• Red: Position not
permissible
• Green: Position selected
• Flexible use thanks to 4
function levels
• Conventional variant: 1 + 4
non-isolated outputs
• Variant with IO-Link: option
of individual coding
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Page 27
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
ID key-operated switches
Displayed colors
Yellow
Red
Green
Selectable positions dependent on ID key
Permissible
position
Green ID key
Impermissible
position
Yellow ID key
Selected
position
Red ID key
Blue ID key
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Page 28
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
ID key-operated switches
Selectable positions dependent on ID key
Green ID key
Operator
forward
Yellow ID key
Supervisor increase speed
Red ID key
Service
backwards
Blue ID key
Engineer
increase speed
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Page 29
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – New features
Application example for the ID key
Operator
Scenario:
Early shift
Adjuster
Recording:
Service technician
Display of
authorizations
after inserting
the ID key
Selected functions
after turning the
control element
- The operator switches the machine on at 06:15
- The adjuster switches to manual at 08:59
- The adjuster switches back to operation at 10:01
- The service technician switches to maintenance at 10:15
- The operator switches the machine off at 13:25
1. Who operates the machine?
 Authentication
2. Which function does the operator switch or is he
permitted to switch?
 Authorization
3. When or at what time does the operator switch?
 Logging
• Other function authorizations individually possible via IO-Link variant
• Basic functions can be changed/configured via IO-Link
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Page 30
Juergen Duemmler, RC-US DF CP PLM 1
What is an ID-Key Switch ?
 More than a Key Selector Switch!!!
Features
 Authorization and Identification
 Operation with and without PLC
 IO-Link Connection
 Possibility of time stamping function on the
machine/plant via IO – Link
 TIA-Portal Integration
Application
 Access system for equipment and machinery
ID-Key
 Autorization Management System
Actuator
Standard Holder
Module
with/without IO-Link
 Only authorized persons can work on plant
and machinery
 More Security in Your Plants !!!
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Page 31
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT – Holders
Product – Components – Holders and modules
Design variants
With 3 insertion With 4 insertion With 3 insertion With 4 insertion positions
positions
positions
positions
Metal version
Plastic version
The holder with 3 insertion positions can be equipped with an LED module.
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Page 32
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT –
Performance in Action
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Intuitive and comfortable product selection with the new
online configurator
Juergen Duemmler, RC-US DF CP PLM 1
Page 33
SIRUS ACT Configurator
Click - See - Order
Configuring reinvented
Easy, fast and clear – The SIRIUS ACT
Configurator offers you functionality
which has not been before.
Picture preview of all selected
components.
Complex combinations can be selected
and changed graphically by only a few
clicks.
And the CIN makes your live simply
easy.
Easy, fast and clear – The SIRIUS ACT Configurator
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Page 34
Juergen Duemmler, RC-US DF CP PLM 1
Case study – Start page
Select the type of configuration
Available in
• English
• Spanish
• German
• French
• Italian
• Portuguese
• Chinese
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Page 35
Juergen Duemmler, RC-US DF CP PLM 1
Case study – fill the enclosure
Active action fields are highlighted
blue and turn black once finished.
Direct preview of the front of
the commanding point
See the article number of the
components
Selection of the attributes like
an assistant
If you’re done with all command
points, simply click “next”.
Preview of the complete
commanding point incl. modules
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Page 36
Juergen Duemmler, RC-US DF CP PLM 1
Case study – inscribe
Select the inscription template
you wish
(text, text/picture, picture, …)
Type in the
text and
format
Apply to your configuration
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Page 37
Juergen Duemmler, RC-US DF CP PLM 1
Case study – inscribe
See the result
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Page 38
Juergen Duemmler, RC-US DF CP PLM 1
Case study – product list, price and CAx data
Product list price is available
instantly.
All documents including CAx data
can be downloaded by clicking here.
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Page 39
Juergen Duemmler, RC-US DF CP PLM 1
CIN – For easy reordering
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Page 40
Juergen Duemmler, RC-US DF CP PLM 1
CIN on the enclosure
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Page 41
Juergen Duemmler, RC-US DF CP PLM 1
The CIN makes your live simply easy
CIN20140515095459186043
Load and save is the past…
For customer enclosures you will get
a CIN at the end of the configuration Configuration Identification Number.
With this number you can open and
order the enclosure from anywhere in
the world.
CINs will also be stored in the user
login and can be selected at the start
page.
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Page 42
Juergen Duemmler, RC-US DF CP PLM 1
Configure your product with the Configurator in only
3 phases
Top highlights
Feature / function
Benefit
Easy-to-understand menus
and navigation

Easy and quick selection
Image preview of selected
components

What you see is what you get
Drag&drop function for fast
configuration

Quick changes are possible
Product data sheets,
certificates, dimension
drawings, etc.

List price lookup

Fast pricing information
Labeling tool

Symbols, images, texts also
customer-specific

Once configured, it can be
ordered as often as necessary
(fast delivery times)
Customer-specific enclosure
can be reordered with CIN
No Internet search
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Page 43
Juergen Duemmler, RC-US DF CP PLM 1
Result view CAD-Data
Exploded drawing
2 dimensional drawing
3D view
ISO view
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Page 44
Juergen Duemmler, RC-US DF CP PLM 1
Pushbuttons Lines in the Market – Main Competition
plastic
metal
SIRIUS ACT 22mm PORTFOLIO
SIRIUS ACT
3SB3
RMQ Titan
Bulletin 800F
Harmony
C-2000
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Page 45
22,5mm
30,5mm
Juergen Duemmler, RC-US DF CP PLM 1
SIRIUS ACT
Strong and Robust
IP69K is our Standard
Attractive Design
Four Lines for all tastes and applications
Communication
AS-Interface, IO-Link and Profinet
Top Handling
One-hand-Mounting, just klick it on
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Page 46
Juergen Duemmler, RC-US DF CP PLM 1
Contact
Jim Sirois
Automotive Business Developer
US DF CP PLM 1
5555 New King Drive
Troy, MI, 48098
Phone: +1 (248) 719 3231
E-mail:
james.sirois@siemens.com
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Page 47
DF CP