Job Description
Position: AMBA Operator
Revision Date: 4.14.09
Reports to: Operations Manager
Core Competencies
1. Ability to read measurement tools.
9. Must be able to multi-task.
2. Basic math skills (i.e. add, subtract, multiply, divide, Geometry etc.).
10. Creative problem solving.
3. General computer skills.
11. Good hand and eye coordination.
4. Mechanical abilities.
12. Very observant and detail oriented.
5. Ability to read blueprints.
13. Positive attitude and communication.
6. Routinely lift 50 pounds.
14. Respect for other employees.
7. Stand entire day.
15. Ability to work as a team.
8. Mature, dependable & dedicated work ethic.
16. Complies with company policies.
17. Good safety practices.
Essential Job Functions
General
Essential Job Functions (Prioritized):
Page: 1
Expectations:
1. Knowledge of ISO procedures - relevant to department.
1. Follow the procedures.
2. Clock in and out of Visual and E-Time.
2. Complete each daily and correctly.
KPI/MBO
F5.2, A
Job Description
Position: AMBA Operator
Essential Job Functions Cont:
Run Production
Set-Up
Essential Job Functions (Prioritized):
1.
Set-up according to production schedule / dispatch list order.
1.
When a change over occurs.
2.
Identify proper tooling (supplied by tool room).
2.
Per set-up sheet and blueprint.
3.
Check condition, install and adjust tooling.
3.
Repair or replace as needed.
4.
Adjust equipment (fine tuning set-up).
4.
As needed.
5.
Process 1st piece approvals.
5.
Verify to SPC software - get signoff.
1.
Operate machines & run production as assigned.
1.
Meet / exceed production performance requirements
Refer to ISO Operator Manuals as needed.
2.
Batch checks.
2.
Perform as to frequency required.
3.
Perform SPC Checks and enter in computer.
3.
Checks required with 1st pc. Approval, within the 1st hour of the
shift, and repeated every 2 hours of machine operation.
4.
Secure wire (if necessary), weld wire coils.
4.
As needed throughout the shift.
5.
Trouble shoot production problems and quality issues.
5.
As needed.
6.
Understand/interpret work order travelers, dispatch reports.
6.
Compare traveler tag to the actual wire delivered to the machine,
confirm wire type and grade are the same.
7.
Print travelers and all shop forms (in absence of material handler).
7.
As needed.
8.
Print dispatch reports (in absence of material handler).
8.
Beginning of shift or as needed.
9.
Weigh tubs and report in Visual (in absence of material handler).
9.
Weigh tub for tub as needed.
10. Fill out Communication Log and communicate with previous/next shift.
Page: 2
Expectations:
KPI/MBO
10. On a daily basis.
F5.2, A
Job Description
Position: AMBA Operator
Essential Job Functions Cont:
Maintenance
Essential Job Functions (Prioritized):
1.
Check tightness on tooling.
1.
At the start of each shift and during shift as needed.
2.
Check for broken oil lines, excessive wear on equipment/tooling.
2.
At the start of shift. Replace worn parts as necessary.
3.
Listen for noises or unusual activity
(using too much oil, wrong sound).
3.
Notify maintenance department.
4.
Replace worn/broken bolts, springs, tooling.
4.
As needed.
5.
Visually inspect for dirt/sludge buildup on machine stations.
5.
Clean as needed.
6.
Identify/communicate maintenance problems.
6.
As needed.
7.
Change draw box oils.
7.
Check routinely through out shift.
8.
Fill oils and add coolant to tank.
8.
Throughout the entire shift.
9.
Complete Maintenance Log.
9.
Throughout the entire shift.
Clean-Up
10. Perform operator PM Maintenance.
Page: 3
Expectations:
.
Return to tooling specialist.
10. As generated on PM software.
1.
Spray machine down. & wipe other equipment down.
1.
At the end of shift or as needed
(includes tooling, spindles, thread die areas, conveyor underside).
2.
Clean up scrap and deposit sludge.
2.
At the end of shift or as needed.
3.
Scrap:
3.
When scrap tub is full or wire size change, whichever comes first.
4.
Fill bucket with clean water / mop floor / dump bucket/ leave empty for
next shift.
4.
At the end of shift.
Tub or Bulk:
Bin of Rejected Parts:
Record on wire scrap log
Authorized by Quality Dept.
Record in Visual, dump
KPI/MBO
F5.2, A