SERIES PRODUC TION OF SUB -ASSEMBLIES AND COMPONENTS IN TOP QUALIT Y BUILDING THE BRIDGE BETWEEN TECHNOLOGY DEVELOPMENT AND SERIES PRODUCTION C R E AT E S VA L UA B L E I M P U L S E S F O R T E C H N O L O G I C A L L E A D As a long-standing and reliable partner in series production, we make successfully use of the symbiosis of technology competence and production know-how. SITEC manufactures components and sub-assemblies for the automotive industry in such fields as engine, gearbox, drive train, car safety and interior finish and acts as sub-supplier for other industrial branches. We support our customers in the core technologies – laser-machining, electrochemical metalworking and mechanical manufacture; starting with technology and product development up to large-batch production. We are certified according to ISO 9001 and ISO/TS 16949. SERIES PRODUCTION | MECHANICAL ENGINEERING 2 3 MORE THAN SERIES PRODUCTION SYS T EM SO LU T I O N S F O R YOU R P RO DUC T S In conjunction with our core technologies, you will always get a complete package for the manufacture of your components and sub-assemblies. This already starts with technology development and prototype manufacture via mechanical manufacture, laser- and EC-machining up to assembly processes and logistics. Continuous quality inspections of the individual production steps and on schedule delivery are a matter of course in this respect. QUALIT Y ASSUR ANCE | ADHERENCE TO SCHEDULE | CUSTOMER SUPPORT TECHNOLOGY SUPPLIER MANAGEMENT DEVELOPMENT SERIES PRODUCTION PROTOT YPE L ASER ECM M A N U FA C T U R E A S S E M B LY MECHANICAL MACHINING LOGISTIC F I E L D S O F A P P L I C AT I O N O F C O M P O N E N T S A N D S U B - A S S E M B L I E S SITEC manufactures customer products from various fields of application. Products and services are provided in close cooperation with the in-house and well established machine and plant construction and the technology development division. - - - - - - Engine and gear components Drive-train and chassis components Safety and comfort components Renewable energies Electronic sub-assemblies, measuring equipment Medical engineering 4 5 W E A R E D E V ELO P I N G F O R YOU… As our customer, you should expect nothing less than the best performance. We support you in the development of technological solutions already in the run-up phase – process-reliable and economically successful. Long-term experience gained by our highly-qualified application engineers, up-to-date machines and system peripherals as well as comprehensive measuring and testing equipment in airconditioned measuring rooms will be at your disposal. - - - - - - Development support, for instance, upon configuration and test run Feasibility studies, for instance, weldability and hardenability Design of fixture mechanisms Definition of process, production, and test parameters Advice in material selection, constructive design, drawing features, component design Manufacture of samples and prototypes L ASER MACHINING LASER-WELDING | LASER-HARDENING | LASER-CUTTING The development of laser technology with its manifold process variants ensures unique innovations in the field of product development. Make use of the benefits of our long-term experience in laser-machining of complex components and various materials. The process permits 2D- up to 3D-machining and is extremely distortion-free thanks to local heat input. Equipment - Lines: Universal 5-axis CNC machining centres - Laser power: 100 to 8,000 W - Laserarten: CO2-, Nd:YAG-, diode-, fibre-, disk-type laser or ultrashort pulse lasers Flexibility - - - - Technology development Prototype manufacture Jig-and-fixture construction from manual to automated 6 7 ELEC TROCHEMIC AL MACHINING DEBURRING | SINKING | DRILLING Benefits of the process - No mechanical or thermal impacts on the workpieces - Defined generation of radii and edge chamfers - Generation of complex geometrical structures - Process reproducible and process-reliable - Machining of difficult-to-machine materials Flexibility - - - - Technology development Prototype manufacture Jig-and-fixture construction from manual to automated Electrochemical machining (ECM) is a stock-removing production process. In particular, hardly accessible spots on gear, engine, hydraulic and pneumatic components can be deburred precisely and economically. Further, the process offers the possibility to incorporate and/or generate complicated shapes even in the interior of components. MECHANIC AL MACHINING TURNING | MILLING | GRINDING We manufacture precision parts quickly and economically in top quality. Long-term experience gained in the field of machining allows us to cooperate as technology partner already in the development of parts or sub-assemblies and to jointly define the optimal production processes. Thanks to a great variety of production processes, we are able to ideally complement the valueadded chain of our customers. Equipment - - - - 3-axis and 5-axis CNC machine centres Cycle-controlled lathes Universal lathes with bar-feed magazine Automatic full-cut profile grinders Flexibility - Cross-technology manufacture with laser- and/or ECM-machining - Supplier management 8 9 CONFIDENCE IN QUALIT Y QUALITY PLANNING AND ASSURANCE IN SERIES PRODUCTION A RE A MAT TER OC COU RSE FO R US A team of qualified and experienced QA-employees, adequate testing and measuring equipment as well as other close-to-production measuring rooms are available for this field of actions. With our customers, we have achieved A-supplier status for years. S I T E C S E R I E S P R O D U C T I O N : E C O N O M I C A L LY S O V E R E I G N I N S E R I E S MECHANICAL ENGINEERING - Automated assembly lines - Laser-machining centres -ECM-lines SERIES PRODUCTION -Laser-machining - Electrochemical machining - Mechanical machining - Supplier management version: series production 1604 SITEC Industrietechnologie GmbH Bornaer Straße 192 D - 09114 Chemnitz Phone: +49 (0) 371.4708.241 Fax: +49 (0) 371.4708.240 e-mail:sitec@sitec-technology.de Internet:www.sitec-technology.de