OptiLift™ RPC
Rod Pump Controller
Features and Benefits
Rockwell Automation® provides a
comprehensive range of solutions for the
oil and gas industry that can be integrated
seamlessly into your existing system.
The OptiLift RPC features an advance
design, engineered to help maximize your
company’s return on investment, meet the
need for sustainable operations, and help
achieve operational excellence. This rod
pump controller from Rockwell Automation®
also features:
• NEW! PanelView™ display provides
configurable HMI and detailed alarm
summary
• NEW! Support for RotaFlex pumping units
• NEW! Support for Hall Effect position
sensing
• User programmability, via ISaGRAF 6
Workbench that supports standard
IEC-6-1131 programming languages
• Built-in web server for configuration
and diagnostics that can be maintained
remotely; online firmware updates
available
• Interface to well management software
such as XSPOC, Rockwell Automation®
visualization software and other
third-party SCADAs
• Expandable and customizable through
I/O addition and by any Modbus-capable
I/O device (via Ethernet or serial)
Maximize your investment, improve productivity
The Rockwell Automation® OptiLift RPC (rod pump controller) features an
advanced design with an on-site controller that can help provide accurate
and flexible control necessary for well production optimization. It is easy to
install, easy to configure, features excellent reliablilty, and is easy to use.
OptiLift RPC is optimized for use with beam pumps that monitor
parameters at the surface of the well. Display of surface and downhole
dynamometer cards allow the operator to visualize what is occurring with
the process. Six modes of selectable control provide flexibility for the
operator to choose the operating mode suited for the conditions presented.
Configuration for distinct characteristics is also available, including well
production, well bore and equipment, pumping unit and motor data.
The OptiLift RPC features extra I/O that can be programmed and monitored
for custom applications:
• 6 AI: (mA or Voltage)
• 3 DI: (24VDC)
• 1 DI (high frequency) for time monitoring
• 1 AO: (mA or Voltage)
• 4 DO: (24VDC
The rod pump controller allows operators to collect, aggregate, and analyze
data locally and remotely, and supports local data logging. Remote data
collected via embedded 900 MHz or 2.4 GHz wireless.
Integrated Power
In addition to interfacing with your existing power
package, the Rockwell Automation® Rod Pump Controller
may be packaged with an Allen-Bradley® fixed speed
motor starter or Allen-Bradley® VFD.
A variety of options are available when integrated with
an Allen-Bradley® drive, such as:
When the OptiLift RPC is delivered with an Allen-Bradley®
VFD, you receive sophisticated control technology with a
powerful drive. PowerFlex® 753 and 755 AC drives provide
users with built-in features to create an integrated solution
that is ideal for speed control in rod pump applications.
These drives can effectively apply power to the system to
smoothly start up, maintain commanded speed, and stop
operation, all while monitoring for key elements to help
improve safe motor operation.
• Energy-efficient Active Front End (IEEE519)
• Drive sizes ranging from 25 to 125 hp
• Traditional dynamic braking
In addition, the Rockwell Automation® Rod Pump
Controller provides the ability to interface to, and
configure 48 common drive parameters through the
local LCD display.
The OptiLift™ RPC Product Specifications
General Specifications
Cabinet
• 18” H × 20” W × 11.5 “D
• Four Cord grips installed from factory
Certification
• UL508A
Local Operator Interface
• 8.4” full-color LCD display
• 5 × 4 wide-pattern membrane keys
Power
• 100-240 VAC, 50/60 Hz
Operating Environment
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I/O Interface
• Two analog inputs (load cell, inclinometer)
• One analog output (drive frequency control)
• Four Digital Outputs (motor On/Off command, motor On pulse, motor Off pulse, start alert – user supplied
annunciator)
• Three digital inputs (motor status, two auxiliary fault inputs)
• I/O expansion via Modbus Serial, and WMP wireless gateway
Communication Ports
• Ethernet grace port already installed
• Serial RS232/RS485
• Wireless
Communication Protocols
• Modbus TCP, Modbus serial, Ethernet/IP
• WMP wireless, supports up to ten Rockwell Automation® transmitters
Accessories
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NEMA3R
Humidity range 5% to 85%, noncondensing
Base temperature range is -20C to +60C (-4F to +140F)
Heating options extend temperature range from -40C to +60C (-40F to +140F)
System Hardware
Options
Beam-mounted inclinometer
Load cell (30k lb and 50k lb ranges)
Coiled cable for load cell, inclinometer
Ethernet I/P to Modbus gateway
Wireless Ethernet
Integrated Power (Allen-Bradley VFD)
Enclosure options such as sunshades, elevated platforms, door stays, and more
For more information or to contact your local sales office or distributor, visit www.rockwellautomation.com/distributor.
Allen-Bradley, LISTEN.THINK.SOLVE., PowerFlex®, and Rockwell Software® are trademarks of Rockwell Automation®, Inc.
Trademarks not belonging to Rockwell Automation® are property of their respective companies.
Publication 1711-PP005B-EN-P – April 2016
Supersedes Publication 1711-PP005A-EN-P – August 2015
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.