Rockwell Automation’s Quality Highlights Commitment To Quality Delivery Of Quality Quality from the Customer’s Perspective 1 Rockwell Automation’s Quality Highlights Commitment To Quality Delivery Of Quality Quality From The Customer’s Perspective 2 What is Quality? “Quality is a product or service that is defect-free, compromise-free, on-time, with planned features that were intended and promised to the customer, properly delivered and supported. If any of those are missing, then it’s not Quality.” Commitment To Quality Roger Hartel, Vice President Quality, Safety & Environment 3 Evolution Of Quality • Early 1900’s • Mid 1900’s • 1980’s Quality Control • 1990’s Quality Assurance • 2000 TQM Commitment To Quality ISO 9000 Cornerstones of Quality 4 Cornerstones of Quality • Combination of ISO 9000 and other international quality management systems • Measures five key elements – – – – – Customer Focus People Management Leadership Information and Analysis Quality System Commitment To Quality 5 Certifications and Customer Recognition • • • • • • • • • • • UL Product Self-Certified CSA Self-Certified Kodak Supplier Quality Award American Bureau of Shipping (ABS) MANNY Award for Mfg. Excellence Intel Certified Supplier & Preferred Quality Supplier Indiana Quality Award Hytrol Supplier Award Carrier Transicold Supplier Certification Award Duriron Certified Supplier Award Successful SEMATECH Audit Commitment To Quality 6 Rockwell Automation’s Quality Highlights Commitment To Quality Delivery Of Quality Quality From The Customer’s Perspective 7 Quality Council/QMT President VP Quality Roger Hartel Quality Council Group Group Group Business Leader Business Leader Business Leader Group Quality Leader Group Quality Leader Group Quality Leader Quality Management Team Delivery Of Quality 8 Closed-Loop Quality System Design Processes & Control for: Quality Tools • • • • • Design Input Design Process Design Verification Design Output Standards Knowledge • • • • • • • • • Raw Materials Suppliers Mfg. Processes Mgf. Methods Process Equipment Process Audit Inspection Self-Assessments Product Tests & Evaluation • Monte Carlo • GD&T • FEA • Saber • Thermal Modeling Delivery Of Quality Mfg • • • Packaging Stocking Material Identification • Transportation • • • • • • Analysis of Returns Customer Feedback Product audit Customer feedback Distributor audit Field Return Analysis QUALITY DATA • • • • Post Sales Shipping Collect Data Analyze Data Institute Corrective Measures Feedback - Lessons Learned QUALITY TOOLS • Quality Problem Solving • FMEA • Top 5 • SPC • R&R • FEA • DOE 9 Rockwell Automation’s Quality Highlights Commitment To Quality Delivery Of Quality Quality From The Customer’s Perspective 10 How We Measure Quality Channel Surveys End-user customer surveys Product Returns Customer visits Quality from the Customers Perspective 11 Responding to Customer Quality Concerns • 24 X 7 Customer service hotline: (440) 646-5800 – – – – Allen-Bradley Rockwell Software Reliance Dodge brand • Support: www.automation.rockwell.com/support • Global Technical Services – U.S. and Canada: 1-800-422-4913 – International: 1-440-646-5800 Quality from the Customers Perspective 12 Responding To Customer Quality Concerns Customer Satisfaction Reporting Quality from the Customers Perspective 13 Quality Policy Rockwell Automation is committed to enhancing its customers’ success worldwide with products, services and responsiveness that set industry standards for quality and value. We relentlessly strive to be the best in every aspect of our business, by fostering a culture of trust, teamwork, responsibility, high expectations and open communications with employees, customers and suppliers. Quality from the Customers Perspective 14