NZQA registered unit standard 20020 version 3 Page 1 of 5 Title Optimise conversion of roundwood products Level 4 Credits 15 Purpose People credited with this unit standard are able to: demonstrate knowledge of the optimisation of roundwood and related safe work practices, assess and process roundwood for optimal use of the product, and identify and rectify substandard products, in accordance with worksite policies and procedures. Classification Solid Wood Manufacturing > Pole and Post Manufacturing Available grade Achieved Entry information Recommended skills and knowledge Unit 20022, Grade roundwood products; or Unit 20023, Grade wooden poles. Explanatory notes 1 All work practices must meet recognised codes of practice and worksite procedures for personal and worksite safety, and for environmental protection, and must meet the requirements of current legislation. 2 New Zealand standards relevant to this unit standard include but are not limited to NZS 3605: 2001 Timber piles and poles for use in building, which is available at http://www.standards.co.nz. The abbreviation ‘NZS 3605’ is used to refer to this New Zealand standard for the remainder of this document. 3 Legislation and publications relevant to this unit standard include but are not limited to: Health and Safety in Employment Act 1992; Resource Management Act 1991; and the Approved Code of Practice for Safety and Health in Forest Operations published by the Occupational Safety and Health Service, Department of Labour, Wellington (1999); and the current version of A Guide for Safety with Chainsaws available from Occupational Safety and Health Service, Department of Labour (OSH), or http://www.osh.govt.nz. 4 This unit standard is intended for work-based assessment. While all evidence requirements must be met, some range statements within this unit standard are indicative and dependent on enterprise and worksite specific equipment, procedures, and practices. 5 All work practices must meet documented worksite quality management requirements. These include documentation of activities, events, and decisions. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 6 20020 version 3 Page 2 of 5 Definitions Crook refers to deflection from straightness affecting a maximum of 1.5 metres of the length of the roundwood product; Large-end diameter (LED) refers to the measurement of the longest diameter through the geometric centre of the log at the large end; Optimisation refers to the skill of determining the maximum commercial use of roundwood to meet the requirements of production; Peeling refers to removal of bark and cambium layer by machines fitted with cutter heads, which follow the natural contours and irregularities of the log; Pole refers to a naturally round tree stem used to support wiring or used in construction that is longer than 3.6 metres; Roundwood refers to round, and part-round, wooden posts and poles that are shorter than 3.6 metres; Shaving refers to the removal of bark and cambium layer by machines fitted with cutter heads, which do not follow the natural contours of the roundwood product, but do produce a uniform taper; Small end diameter (SED) refers to the smallest diameter along a pole or roundwood product, usually found at one end; Sweep refers to the largest deviation from straightness determined using a logger tape or other straight edge along the length of the log; Worksite policies and procedures refer to documented policies and to documented or other directions provided to staff. These include, but are not limited to, ways of managing health and safety, environmental considerations, quality, and production, and must conform to legislation. Examples include standard operating procedures, company health and safety plans, on-site briefings, and supervisor’s instructions. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of the optimisation of roundwood and related safe work practices. Evidence requirements 1.1 Safe work practices are explained and followed in accordance with worksite policies and procedures. Range 1.2 may include but is not limited to – the wearing of appropriate safety equipment, safe use of any related machinery and equipment, emergency stops, isolation procedures, lockouts, machine guards, correct chainsaw use, forklift/loader safety; evidence of a minimum of four is required. The purpose and process of roundwood optimisation is explained in accordance with worksite policies and procedures. Range Competenz SSB Code 101571 process may include but is not limited to – incoming log product checked against order, log product graded as to appropriate use to maximise commercial output of each roundwood piece, cut, length, taper, peeling, shaving, slabbing, SED, LED; evidence of a minimum of five is required. New Zealand Qualifications Authority 2016 NZQA registered unit standard 1.3 Factors that effect roundwood products are explained in terms of their impact on end use. Range 1.4 factors include – quality of log, type and number of defects, length of log, SED, LED, crook and/or sweep of log, decay, insect damage, mechanical damage. Cutting strategies for cross cutting roundwood are explained in terms of their differences and advantages. Range 1.5 20020 version 3 Page 3 of 5 strategies may include but are not limited to – one quarter production, pole production, post-production; evidence of a minimum of two is required. Production capabilities of processing equipment are identified in terms of production rate, and the minimum and maximum dimensions are handled in accordance with worksite policies and procedures. Outcome 2 Assess and process roundwood for optimal use of the product in accordance with worksite policies and procedures. Evidence requirements 2.1 Customer specifications are used to verify customer requirements are met. 2.2 Incoming roundwood is checked to ensure it meets specifications Range 2.3 checks may include but are not limited to – dimensional variations, physical imperfections, biological defects, felling date; evidence of a minimum of six is required. Optimisation decisions made are explained in terms of the options and the outcome of each decision. Range factors affecting optimisation decisions may include but are not limited to – SED, lengths, sweep, diameters, tapers, amount of bark and cambium to be removed to maximise product value, grading, defects; evidence of a minimum of six is required. 2.4 Rate of production is maintained and any variation is managed. 2.5 Pole and roundwood product is identified, tracked, and recorded. Range 2.6 identification of product may include but not is limited to – the use of chalk, paint, labels, burn-branding. Equipment and work area are left clean, clear, and tidy. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20020 version 3 Page 4 of 5 Outcome 3 Identify and rectify substandard products in accordance with worksite policies and procedures. Evidence requirements 3.1 Machine characteristics and operator error that effect roundwood recovery are identified and managed. 3.2 Strategies to minimise defects and maximise roundwood recovery are identified and implemented. strategies include – reworking, regrading. Range 3.3 Communication requirements, and production, maintenance, and quality records are explained and completed. Planned review date 31 December 2016 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 28 April 2003 31 December 2012 Review 2 18 December 2006 31 December 2012 Review 3 20 October 2011 N/A Consent and Moderation Requirements (CMR) reference 0173 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20020 version 3 Page 5 of 5 Comments on this unit standard Please contact the Competenz at info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016