NZQA registered unit standard 8324 version 3 Page 1 of 3 Title Demonstrate knowledge of ladle furnace steelmaking Level 3 Credits Purpose 4 This unit standard is for people working in the steel manufacturing sector. People credited with this unit standard are able to demonstrate knowledge of: ladle furnaces; ladle furnace processes; and the measurement of performance of ladle furnaces. Classification Steel Manufacturing > Steel Manufacturing - Supporting Skills Available grade Achieved Explanatory notes Definition Company documentation refers to the documented procedures, manufacturer’s manuals, and selected reference texts for the equipment and process. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of ladle furnaces. Evidence requirements 1.1 The characteristics of types of ladle furnaces are described in terms of their function, operation, and application. Range 1.2 Service support systems are explained in terms of the function and interrelationship with each other. Range 1.3 evidence is required of two types of ladle furnace. service support systems include but are not limited to – electrical, control, data capture, water, fume extraction. The characteristics of ladle furnace ancillary equipment is described in terms of its function, operation, and application. Range Competenz SSB Code 101571 ancillary equipment includes but is not limited to – lances, injectors, probes, additive weighers. New Zealand Qualifications Authority 2016 NZQA registered unit standard 8324 version 3 Page 2 of 3 1.4 The types, characteristics, and function of the refractories utilised in ladle furnaces are described in terms of company documentation. 1.5 The types, function, and application of ladle furnace consumables are described in terms of company documentation. Range consumables include but are not limited to – electrodes, porous plugs lances, gases. Outcome 2 Demonstrate knowledge of ladle furnace processes. Evidence requirements 2.1 The characteristics of ladle furnace refining are outlined in terms of the physical and chemical processes. Range 2.2 The refining additives are identified and described in terms of their application and use. Range 2.3 physical and chemical processes include but are not limited to – stirring, refining, heating. additives include but are not limited to – recarburisers, alloys, fluxes, deoxidants. The types, identifying characteristics, and function of ladle slags are described in terms of company documentation. Outcome 3 Demonstrate knowledge of the measurement of performance of ladle furnaces. Evidence requirements 3.1 The application and implications of performance indicators are identified and described in terms of company documentation. Range 3.2 performance indicators may include but are not limited to – kWh/tonne, electrodes/tonne, residence time; evidence of three is required. The identity, application, and effect of quality control factors for ladle furnaces are described in terms of company documentation. Range Competenz SSB Code 101571 quality control factors include but are not limited to – chemistry, temperature, active oxygen. New Zealand Qualifications Authority 2016 NZQA registered unit standard Planned review date 8324 version 3 Page 3 of 3 31 December 2012 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 17 December 1996 31 December 2012 Revision 2 18 July 2000 31 December 2012 Rollover and Revision 3 15 March 2012 N/A Consent and Moderation Requirements (CMR) reference 0013 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016