NZQA Expiring unit standard 8257 version 10 Page 1 of 5 Title Operate leather spray coating processes Level 3 Credits 40 Purpose People credited with this unit standard are able to: interpret company processing requirements; set up leather spray coating machinery for operation; operate spray coating machinery and spray coat leather; describe the effects of incorrect leather spray coating operations; describe processing stages preceding and following leather spray coating operations; demonstrate team-work; and comply with company and statutory health, safety, and environment requirements. Classification Leather Manufacturing > Leather Manufacture Available grade Achieved Explanatory notes 1 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992 and the Resource Management Act 1991. 2 Definitions Company specifications are criteria set by the company related to materials, processes and practices. Company requirements refer to instructions to staff on policy, procedures and practices related to activities in the workplace. This unit standard is Outcomes and evidence requirements expiring Outcome 1 Interpret company processing requirements. Evidence requirements 1.1 Processing details are interpreted from company production information. Range 1.2 include but are not limited to – batch identification, skin or hide type, number of skins or hides, processing instructions, comments, and special requirements. Production planning priorities are identified in accordance with company and customer requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8257 version 10 Page 2 of 5 1.3 Departures from company specifications are checked and authorised in accordance with company requirements. 1.4 The completion of lead-in production processes is checked against production information and confirmed before processing commences. Outcome 2 Set up leather spray coating machinery for operation. Evidence requirements 2.1 Safety checks meet company specifications prior to machinery start-up. 2.2 Machines failing safety checks are reported in accordance with company specifications. 2.3 Machinery adjustments meet company specifications for the leather type, substance, and finish required. 2.4 Spray coating machinery is set up and tested in accordance with leather processing requirements, production planning priorities, and company specifications. 2.5 Set-up permits leather to be spray coated within company specified tolerances for the leather type, finish, and quality required. Outcome 3 Operate spray coating machinery and spray coat leather. This unit standard is expiring Leather is inspected, assessed, presented, and fed into spray coating Evidence requirements 3.1 3.2 Start-up, operation, monitoring, maintenance, shutdown, and cleaning of spray coating machinery meet company specifications. machinery in accordance with company specifications. 3.3 Spray coating machinery is adjusted to suit leather quality requirements and production priorities. 3.4 Machine stoppages, blockages, and breakdowns are reported in accordance with company specifications. 3.5 Leather batches are processed in accordance with production priorities and company quality and speed requirements. 3.6 Finish use is monitored and finish replenished in accordance with company specifications. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8257 version 10 Page 3 of 5 3.7 Finish application is monitored and spraying faults identified and rectified in accordance with company specifications. 3.8 Communication is maintained with colour mixer to ensure colours and shades meet process specifications. 3.9 Processed leather meets company spray coating and quality tolerance specifications. 3.10 Loading and unloading of leather are coordinated with co-workers in accordance with company requirements. 3.11 Processed leather is presented, stacked, and transferred to the next stage of processing in accordance with company specifications. 3.12 Process control checks and documentation are completed in accordance with company specifications. Outcome 4 Describe the effects of incorrect leather spray coating operations. Evidence requirements 4.1 The effects of incorrect leather spray coating operations are described in terms of cost to a tannery. Range effects include but are not limited to – damage, requirements for rework, customer dissatisfaction, financial loss. Outcome 5 This unit standard is include but are not limited to – key processing steps, production outcomes, quality outcomes, effectsexpiring of non-conformance. Describe processing stages preceding and following leather spray coating operations. Range Evidence requirements 5.1 Production requirements of the preceding processing stages are described in accordance with company specifications. 5.2 Production requirements of the following processing stages are described in accordance with company specifications. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8257 version 10 Page 4 of 5 Outcome 6 Demonstrate team-work. Evidence requirements 6.1 The quality and completeness of tasks meet the operational requirements of downstream co-workers. 6.2 Communication and feedback are provided to and requested from co-workers to maintain and improve task and product quality. 6.3 Co-workers are not endangered through the operator's methods and equipment. 6.4 Assistance is provided to co-workers within the confines of product flow and operator availability. 6.5 Machinery, equipment, and facility malfunctions, and product non-conformance problems are identified and reported in accordance with company requirements. 6.6 Conflict resolution techniques are applied to minimise interpersonal differences with co-workers that may adversely affect team performance. Outcome 7 Comply with company and statutory health, safety, and environment requirements. Evidence requirements 7.1 Company-supplied clothing, and hygiene and safety equipment and materials, are worn and used in accordance with company and statutory requirements. 7.2 Work methods comply with company and statutory requirements to minimise the risk of ill-health and injuries to the operator and others. 7.3 This unit standard is expiring Unsafe and unhealthy conditions are identified and reported in accordance with company and statutory requirements. 7.4 Cleanliness of equipment, operator, and work area complies with company specifications. 7.5 Waste disposal meets company safety and environmental requirements. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8257 version 10 Page 5 of 5 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 28 August 1996 31 December 2015 Revision 2 13 January 1997 31 December 2015 Revision 3 23 March 1999 31 December 2015 Revision 4 20 February 2002 31 December 2015 Revision 5 16 January 2003 31 December 2015 Revision 6 14 October 2004 31 December 2015 Review 7 14 December 2007 31 December 2015 Review 8 21 February 2013 31 December 2015 Rollover 9 20 March 2015 31 December 2017 Rollover 10 17 September 2015 31 December 2018 Consent and Moderation Requirements (CMR) reference 0185 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. This unit standard is Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The expiring CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016