NZQA Expiring unit standard
Title
10142 version 6
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Use squaring and counting equipment in the corrugated packaging industry
2 Credits 18 Level
Purpose People credited with this unit standard are able to demonstrate knowledge of the mechanised counting process, miscounts, and corrective actions for the equipment used in the workplace; and set equipment to provide fault free product movement prior to production running.
Classification
Available grade
Entry information
Fibreboard Packaging > Corrugated Case Converting
Achieved
Critical health and safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in the printing and graphic pre-press industries , or demonstrate equivalent knowledge and skills.
Explanatory notes
1 All workplace practices must meet any applicable and recognised codes of practice, and documented workplace health, safety, and environmental procedures for personal, product, workplace health, safety, and environmental matters, and the obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2 Workplace practices refer to the documented procedures for the machine and/or workplace.
3 Competence in this unit standard may be demonstrated at any flexo folder gluer or fully automatic straight line gluer configured with equipment for squaring, and for counting and ejecting folded and glued product.
4 Board warped in excess of 2% is not to be used during assessment. The process for defining and calculating warp percentage is as follows: when a warped board is laid on a level surface so as to form a shallow arch, the maximum vertical deviation from the horizontal is expressed as a percentage of the board dimension that forms the arch.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard 10142 version 6
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5 Assessments must be conducted where board sheet size is 20% above the machine’s specified minimum limit and 20% below the machine’s specified maximum limit.
Outcome 1
Demonstrate knowledge of the mechanised counting process, miscounts, and corrective actions for the equipment used in the workplace.
Evidence requirements
1.1 Counting equipment componentry is identified and its functions described.
Range mechanical, photosensitive.
1.2 Miscounts occurring through the counting equipment are explained in terms of the reasons for their occurrence.
1.3 Actions available to rectify miscounts are explained in terms of workplace practices.
Outcome 2
Set equipment to provide fault free product movement prior to production running.
Evidence requirements
2.1 Initial settings are made in accordance with workplace practices to suit the job requirements, board dimensions and condition, and calliper.
Range squaring section may include the setting of
– spanker hold down devices, backstop, side guides, lifting spiral; counter ejector may include the setting of – re-feed calliper, guides, backstop, hold down devices, top sweep, fingered accumulator; compression section, where configured, may include – settings for height and position; board condition may include – amount of warp, moisture content, size, presence of faults.
2.2 Reasons for making adjustments to the initial settings prior to full production running are described in terms of workplace practices and job requirements.
2.3 Any adjustments to initial settings to eliminate faults prior to full production running are made in accordance with workplace practices.
Range faults
– damage to product, scuffing, jams, lack of box squareness, miscounts, failure to bond from inadequate compression, bundle instability.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard
2.4
10142 version 6
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Checks are undertaken in accordance with workplace practices to ensure that product is free from faults ranged at 2.3.
2.5 Corrective actions to remedy the faults ranged at 2.3 are undertaken in accordance with workplace practices.
Replacement information This unit standard has been replaced by unit standard
27797.
This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below.
Status information and last date for assessment for superseded versions
Process Version Date Last Date for Assessment
Registration
Revision
1
2
18 February 1998
27 March 2001
31 December 2015
31 December 2015
Review
Rollover
3
4
27 April 2005
12 December 2008
31 December 2015
31 December 2015
Review 5 20 September 2012 31 December 2019
Rollover 6 10 December 2015 31 December 2019
Consent and Moderation Requirements (CMR) reference 0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do
.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut