NZQA Expiring unit standard 5764 version 6 Page 1 of 4 Title Repair a damaged glass fibre reinforced plastic panel (GRP) using a repair kit in the motor industry Level 3 Credits 4 Purpose This unit standard is for people who work in the motor body industry. Those credited with this unit standard are able to: demonstrate knowledge of glass fibre reinforced plastic; repair a damaged glass fibre reinforced plastic panel; and smooth the repair. Classification Motor Industry > Panelbeating Available grade Achieved Explanatory notes 1 The following legislation and regulations (and subsequent amendments) are relevant to this unit standard and must be followed where applicable: Hazardous Substances and New Organisms Act, 1996; Health and Safety in Employment Act, 1992; Transport (Vehicle Standards) Regulations, 1990 and Guide to Vehicle Standards (MOT Guides 1 and 2), (available from Standards New Zealand, telephone 04 498 5991). 2 When the evidence requirements state 'company guidelines', it is assumed that it is to the same standard as the product and vehicle manufacturers' standards. 3 Because of the particular nature of this unit standard it is essential that assessment be carried out in a commercial workplace under normal working conditions. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of glass fibre reinforced plastic (GRP). Evidence requirements 1.1 Components that make up GRP are identified according to manufacturer's specifications. Range resin, catalyst, fibreglass, cleaning solvents; types of GRP and SMC (sheet moulded compounds). NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5764 version 6 Page 2 of 4 1.2 Principles of glass fibre reinforced plastic components are identified according to manufacturer's specifications and company guidelines. 1.3 Uses for glass fibre reinforced plastic are identified according to manufacturer's specifications and company guidelines. Range repair kits, vehicle panels and components; temperature, humidity. Outcome 2 Repair a damaged glass fibre reinforced plastic panel. Evidence requirements 2.1 Tools, materials, and equipment to carry out the job are identified, and are used according to the manufacturer's and company guidelines. Range sanding machines, abrasives, spreader, repair kit, container, application tools. 2.2 Lighting and ventilation, as recommended by the materials manufacturer and according to legislation, are provided to carry out the job, and there is no danger to health. 2.3 Area to be repaired is identified, and the surface is prepared according to the manufacturer's specifications without damage to adjacent panels and fittings. Range 2.4 Resin and catalyst are mixed, and the fibre glass is applied according to the manufacturer's specifications. Range 2.5 pre-cleaning, gaining adhesion, no loose or ragged edges, clamping. temperature, humidity. Safe working practices are carried out throughout the task. Range personal safety; safety of other people; vehicle safety; workshop safety; environmental safety; tool, equipment, and machine safety. Outcome 3 Smooth the repair. Evidence requirements 3.1 Tools, equipment, and abrasives to enable the filler to be sanded are identified and selected. Range body file, orbital or dual action (DA) sander, sanding block, abrasives, body filler. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5764 version 6 Page 3 of 4 3.2 Filler is applied and sanded down to a smooth level surface that blends in with the undamaged areas, and there are no deep sanding scratches or irregularities that impair painting. 3.3 There is no damage to adjacent areas or fittings. 3.4 Safe working practices are carried out throughout the task. Range 3.5 personal safety; safety of other people; vehicle safety; workshop safety; environmental safety; tool, equipment, and machine safety. Tools and equipment are clean and are put away and the work area is clean, and materials are stored according to manufacturer's specifications. Replacement information This unit standard has been replaced by unit standard 23986, and unit standard 23987. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 29 January 1996 31 December 2016 Review 2 20 December 1998 31 December 2016 Revision 3 16 October 2003 31 December 2016 Review 4 26 November 2007 31 December 2020 Rollover 5 19 November 2010 31 December 2020 Rollover 6 22 August 2014 31 December 2020 Consent and Moderation Requirements (CMR) reference 0014 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5764 version 6 Page 4 of 4 Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016