NZQA Expiring unit standard 17587 version 6 Page 1 of 4 Title Identify operating procedures for pumps in the dairy industry Level 4 Credits 7 Purpose People credited with this unit standard are able to: identify the different types of pumps encountered in the dairy industry; describe the operation of pumps; and identify and respond to deviations from normal operating conditions. Classification Dairy Manufacturing > Dairy Environmental Management Available grade Achieved Entry information Critical health and safety prerequisites Open. Explanatory notes 1 Organisational requirements refers to instructions to staff on policy and procedures which are documented in memo and/or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, company quality management requirements, and legislative requirements. 2 Legislative requirements in this unit standard include but are not limited to compliance with the Health and Safety in Employment Act 1992 and Health and Safety in Employment Regulations 1995, local body regulations, Hazardous Substances and New Organisms Act 1996 and subsequent amendments. Outcomes and evidence requirements Outcome 1 Identify the different types of pumps encountered in the dairy industry. Evidence requirements 1.1 The application of each type of pump is outlined in terms of manufacturer’s specifications. 1.2 Pumps are identified in terms of operating type and design concepts. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard Range 1.3 centrifugal and positive displacement pumps – single and multi stage, axial flow pumps – single and multi stage. Features of each type of pump are identified in terms of purpose and operating concepts. Range 1.4 17587 version 6 Page 2 of 4 prime mover, coupling, casing, shaft, impeller, bearings, lubrication, suction, discharge, seals, cooling systems, pulsation dampers. Operating performance curves of pumps are outlined in terms of effect on fluid movement. Range flashpoint, nett positive suction head (NPSH), static head, liquid boiling point. Outcome 2 Describe the operation of pumps. Evidence requirements 2.1 Basic operating stages of a pump are described in terms of manufacturer’s specifications. Range 2.2 start up, shut down, control. Operating status of the pump is identified. Range running, standby, isolated. 2.3 Operating procedures are outlined in terms of organisational requirements. 2.4 Reporting and documentation requirements associated with operating are described in terms of organisational requirements. 2.5 Potential problems of incorrect pump operation are described in terms that explain the operational steps and techniques required to avoid them. Range 2.6 Requirements for maintenance are described in terms of organisational requirements. Range 2.7 cavitation, surge. cleaning, monitoring, lubricating, log keeping. Control systems are identified for selected pumps and described in terms of their effect on the process. Range flow control, variable speed, throttle control, governor control, bypass control, loading, unloading. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 17587 version 6 Page 3 of 4 Outcome 3 Identify and respond to deviations from normal operating conditions. Evidence requirements 3.1 Deviations from normal operating parameters are identified and explained to determine the impact on plant operations. 3.2 Systems are identified for selected plant pumps, and their purpose described in terms of operating concepts and protection provided. Range minimum flow, surge, over and under pressure relief, automatic shut down. 3.3 Seal and gland leakage are identified and reported in accordance with organisational requirements. 3.4 Pumping equipment breakdown and malfunctions are identified and reported in accordance with organisational requirements. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 14 December 2000 31 December 2017 Review 2 26 August 2002 31 December 2017 Revision 3 21 November 2002 31 December 2017 Revision 4 13 June 2003 31 December 2017 Rollover 5 17 July 2009 31 December 2017 Review 6 15 October 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 17587 version 6 Page 4 of 4 Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016