NZQA Expiring unit standard 3395 version 4 Page 1 of 3 Title Hard face automotive components using oxy-acetylene Level 4 Credits 2 Purpose This unit standard is for people in the automotive repair industry. People credited with this unit standard are able to demonstrate knowledge of oxy-acetylene hard facing applications, and hard face automotive components using oxyacetylene. Classification Motor Industry > Automotive Workshop Engineering Available grade Achieved Entry information Unit 913, Use the oxy-acetylene process for welding and allied uses in the motor industry, or demonstrate equivalent knowledge and skills. Critical health and safety prerequisites Explanatory notes 1 The following legislation and amendments are required to be consulted and followed where applicable: – Health and Safety in Employment Act, 1992. 2 Reference to suitable equipment and material means industry approved equipment and material that are recognised within the industry as being the most suited to complete the task to a professional and competent manner with due regard to safe working practices. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of oxy-acetylene hard facing applications. Evidence requirements 1.1 Types and grades of hard facing materials used on automotive components are defined. Range cobalt alloys, chromium alloys, tungsten alloys. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 1.2 Types of metal that can be hard faced are identified. Range 1.3 steel, cast iron, malleable cast iron. Reasons for hard facing automotive components are identified. Range 1.4 3395 version 4 Page 2 of 3 increasing service life, high operating temperatures, hammering of parts, where wear is excessive through operating conditions. The process of hard facing automotive components is described according to welding manufacturer’s manual instructions. Range using hard facing rod, powder spraying. Outcome 2 Hard face automotive components using oxy-acetylene. Range gas fusion welding using hard facing materials, powder spraying. Evidence requirements 2.1 Safety precautions are followed throughout the hard facing process. Range safety of the operator, safety of the equipment, safety of nearby personnel. 2.2 Suitable equipment and material are selected and used that enable the job to be carried out according to welding equipment manufacturer's instructions. 2.3 The automotive component is prepared for hard facing. Range 2.4 overlaying – grinding back the component surface, cleanliness; powder spraying: base metal rough surface for a mechanical bond, cleanliness. The hard facing operation is completed so that the completed deposit has adhered to the base metal to the thickness determined by the original component dimensions, absence of cratering and porosity, and no surface cracking. Replacement information This unit standard and unit standard 2310 have been replaced by unit standard 24374 and unit standard 24375. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3395 version 4 Page 3 of 3 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 27 February 1995 31 December 2016 Review 2 21 February 1999 31 December 2016 Review 3 20 March 2008 31 December 2016 Rollover 4 19 November 2010 31 December 2016 Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016