Rochester Institute of Technology Packaging Science Industry Advisory Board May 10, 2013 Attendees: Thomas Kausch Stefanie Soroka Khana Nthoiwa Scott Evans Steve Rickey Seth Holmen Craig Densmore Duane Beck Paul Harris Bill Wynkoop Shauna Newcomb Changfeng Ge Brian Stepowany Carol Herring Kathy Myers Don Appleton Richard Flanagan Karen Proctor Sharon Kemp John Siy Alison Tyler Hamidah Mansur Chris Donnelly Dan Johnson Carlos Diaz Katie Coyne Valerie Overlan Deanna Jacobs Introductions – Dan Goodwin and Dan Johnson welcomed everyone to the meeting. The attendees introduced themselves. Dan Johnson Packaging Science is now the Department of Packaging Science again, as of December 2012 Reasons: Size of MMET/PS – over 900 students Corporate funding for PS continues to grow Research and outreach efforts were outlined including: Enterprise Center in Packaging – Dynamics Lab American Packaging Corporation Center for Packaging Innovation RIT Center for Sustainable Packaging Numbers, statistics and facts about RIT and PS were presented RIT is now one of the largest private universities in the US (10th) New hockey rink - The Gene Polisseni Center New buildings – about one per year News story/RIT alumni recruiting at RIT PS career fair (see link) Esko gift – Kongsberg sample table Co-ex blown-film line – APC Lab 1 Dan Goodwin Semester conversion 2013-2014 will be the first year for semesters Intersession (January- 3 weeks): Opportunities for short classes/study abroad 5 x 3 model – 5 courses, 3 credits each per semester was discussed B.S. degree, 121 credits. M.S. degree 30-36 credits Key changes: Materials and containers run full year Distribution and dynamics expand to 15 weeks each More depth Design projects including prototyping Food packaging required New courses Two semesters of co-op 2 summers to a full year Support Courses Full year calculus, statistics, physics Slight increase in chemistry Electives – offered at least once a year Packaging machinery Process control Packaging minor 5 courses Now - 3 electives + materials and containers online courses Flex packaging/printing minor (NEW) Going through curriculum committees 5 courses Not for packaging students, but PS students can do a concentration. Changfeng Ge and a Bob Eller from Printing have worked closely together Question: Hamidah Mansur: Are there other minors? Minors outside of PS Typical minors outside of packaging that students are pursuing were discussed. Common choices are Psychology, Printing and Languages Stefanie Soroka Advising transition 2 August 16, 2013 is the last day for quarters Physics 1, 2, 3 quarters, Physics 1,2 semesters Quarter credit hours conversion to semester credit hours Individual Advising Plan (IAP) Students have to do their IAP or a “Hold” will be placed on their account Question: what about pre-reqs? The computer system regulates pre-reqs (Peoplesoft) Question: how will the semester conversion affect co-op? Scott Evans: easier for corporate budgetary processes “Wait list”: manages the class enrollments better Stefanie Soroka is now the student advisor for Packaging Science only IoPP Student Chapter Events: Social Buffalo Wild Wings Surprise in a can (gift) Packaging Jamboree 2013 At MSU/Topic: Packaging Sustainability Track jackets Curling outing at the Curling Club of Rochester Visits: Tour to Vigneri Chocolate (Doodle Eggs) Jeopardy – students vs. faculty Next year’s e-board was discussed Plans for next year: Ways to raise funds were discussed IoPP national Try to get involved with local chapters Tours with WNY IoPP Chapter May help in getting contacts for jobs Ideas are welcome to increase student involvement Board invited to the golf tournament Tom Kausch gave a special recognition to this year’s E-board FACULTY UPDATES Carlos Diaz 3 Carlos’ research and educational background were presented Current projects were discussed Production of foamed plastics with functionalized nucleating agents and chemical blowing agents Understanding and improving the tear resistance of polylactic acid Design and manufacturing of a high-pressure gas saturation system for solid-state microcellular foam production Improving the sustainability of bakery product packaging (Wegmans) Courses taught this year: Packaging Metals and Plastics Computer Applications (Design II) Develop the skills in ArtiosCAD and Adobe Illustrator to create paperboard cartons, prepare files for electronic Prepress, and create prototypes. Other roles and activities IoPP student chapter faculty advisor Packaging Jamboree 2013 IoPP 48 hour repack competition Faculty contact for PMMI, Coordinator for PackExpo 2013 Changfeng Ge Projects: Transport Sensor built from scratch Special features include alerts through email Reports shock and vibration, vibration spectrum, drop height. Low cost compared to commercial options Question: does the device need a computer in close proximity? Response: ipad, cellphone Attractive technology HP asking for quotation Question: real time data? Response: you will get an email in real time Comment: bio-pharmaceutical, big potential Comment: currently there is no options but testing at the end of the distribution cycle. Oshenite, calcium carbonate project discussed Role of location, outer layer vs. center layer Results presented New book, “Packaging Development with SolidWorks” The book provides leverage for students to compete in the job market 4 Foam project presented Digital imaging correlation techniques Khana Nthoiwa Started at RIT in mid-July 2012 Background and previous research was discussed Barrier properties of multilayer EVOH Postdoctoral Researcher at University of Wisconsin stout Courses: Flexible packaging APC visit, pouch technology, Diamond Packaging Research projects: Antimicrobial films Safety aspects of food packaging Other roles: Board member of Women in Technology Question: What is the next generation in military packaging Response: High pressure processing, retort processes Tom Kausch Courses taught: Principles of Packaging Packaging for Distribution Flexible Containers Rigid Containers Concept to Consumers Challenge the students more Getting them more involve in design Apply skills to real design problems Manufacturability Requirements Sustainability Corrugated Successful year for tours Lab Update Technical Staff - introductions Open lab, academic labs. Equipment acquisitions Annual calibrations were performed Material donations were acknowledged 5 Dynamics lab. 6 part time students 4 ISTA certified Lift-truck operators Summer 2013 Test protocols Trends in testing: Vibration 20% up Punkin’ Chunkin 2012, images shown ISTA Transportation Forum, photos and discussion Karen Proctor Course highlights: Packaging Process Control What can we do to add value? Included green belt Great student feedback Demonstration of skills Incorporated permanently Problem solving methodology Packaging for end use Sun Corporation sponsored the class project (no images shown for PI reasons) Last year’s products sponsored by Wegmans Outside organization SPC ISTA Just finished an ISO document Our students get Compas, Walmart scorecards, Whole packaging aspect included in the projects Comment: green belt is going to give these students a leg up Comment: Those skills are invaluable (Don Appleton) A lot of learning in interdisciplinary teams Comment: (Scott Evans) This happens in the industry mismatch marketing and manufacturing Comment: (Katie Coyne) Designers sometimes don’t get packaging Adjunct Faculty were acknowledged Dan Goodwin 6 Numbers: Increase of 15% in student population from last year 40 students in the faculty minor AALANA population 12.8% Dan Goodwin research Dangerous Goods Packaging Biocushion Performance Curves Inconsistent performance in the mid loading range International Working Group on Vibration Analysis International opportunities Wuhan University 2 + 2 agreement ACMT(Croatia) potential for packaging programs IAPRI Symposium was discussed Youth exchange, Jennifer Smith – Munich Germany University of Monterrey, Mexico – ten students spent a week at RIT Personal statement: “This is my last advisory board meeting as Chairman” Transition to retirement 40 years of teaching as of 2013 Will teach only Fall Semesters in 2013 and 2014 Shauna Newcomb 100 years of coop at RIT Work with students and employers Job market review Lots of phenomenal opportunities Co-op students placement was discussed Steady market Fulltime listings 71 job posting in spring Career fair On campus recruiting SpaceX has a packaging student going on coop Hiring demographics were discussed Employers in Career Fair 3M for the first time 7 Graduate program update Numbers: 25 active students Slight increase in applications “We are becoming an international graduate program” India and China, on top of the list Certifications XL model to return after semester conversion Boot camp course: Bridge the gap in basic packaging knowledge Semester course for incoming grad students without packaging background Plan of study/ semester conversion Looking at the possibility to launch a totally online masters Link for this past year’s minutes and presentation is available and functional. Lunch break ALUMNI AND DEVELOPMENT Katie Coyne Alumni relations 1600 alumni Where are they? Top 5 states NY 495, PA 144, NY 123, CA 72, CT 65. Rit.edu/alumni Events, we come to you Alumni network, Distinguished Alumni Award, Richard Flanagan is a previous recipient Save the date: PackExpo, alumni reception at Margaritaville September 23, 2013 Brickcity Homecoming CAST signature lunch Valerie Overlan Development updates 8 Visits, 40 packaging companies or alumni 3 new scholarships, gifts Paul Harris: Director of Corporate Relations We created great partnerships American Packaging Corporation and Wegmans are founding sponsors of the Center for Sustainable Packaging We want to grow the center Dairy, food processing – initial research focus Packaging is hot; you can’t mention it without mentioning sustainability Equipment gifts, as companies upgrade Comment: equipment gift process was difficult with Harris. Consul potential donors Response: The process has been streamlined. Comment: (Goodwin) we are very pleased with the increase in scholarships RockTenn has provided scholarships Olsson scholarship: seeking endowed status IoPP: WNY chapter PMMI Comment: (Bill Wynkoop): $2000 was received from PPA to sponsor student design challenge TESTING PROJECT UPDATES Sample products from the lab, Mixers: Mixers were having problems during distribution. Product was breaking at the hinge. Fragility test, drop test, vibration The problem with breakage was identified: low temperatures caused the damage Recommendations were given to the company Gas dryers: Gas dryers were failing within one month of being shipped. The igniters were damaged after distribution. Fixture was created to test the igniters “We had a reproducible test simulated with the fixture” Tom Kausch Where the lab is heading: Traditionally it was a distribution lab. 9 People are seeking help for other types of capabilities such as vibration. Student have grown and learned to handle heavy product samples “It takes skill” We now know how to instrument these heavy packages We stress safety in the lab. We want to ensure we do it safely and get the data we are asked for. Bus door test - How robust is the design? Vibration of optics and electronics Test coordination How to start a test from scratch Tailgate test was discussed. “Real world” test of a cooler on a trip. Fragility analysis How fragile or robust a product is: Magazine for DVDs High speed video capability ISTA database, test selection tool: Understanding what tests are available What is the difference between tests? Is this appropriate to what I want to use? IT and packaging students involved. Test procedure customized to a particular product Reports will be generated electronically Question: (Don Appleton) where is the data stored? How are you managing confidentiality? Response: We have an excellent security protocol. We are learning as much as we are doing Comment: Costumers usually don’t have data about fragility. Recommendation: Send one of the engineers along to see the test. It is an educational process. BOARD ACTION ITEMS Comment: project management: is there a component in one of the classes? Response: It is available as an elective from the business school Flex Pkg. Minor The difference between a minor and a concentration was discussed. Concentrations are not noted on the transcript. 10 (Kathy Myers) young professionals lack the understanding of the interaction between structural design and machinery (Changfeng Ge) This is an ongoing discussion. Ex. Interaction of films with pouch making machine. Transfer of known-how from the industry to the classroom was discussed. (Dan Johnson) gave examples of visits, and cases from manufacturing (Kathy Myers) we need someone that can design a carton and that can be part of a design team for a carton folding machine. (Richard Flanigan) gave an example of machinery experts not knowing about packaging. Strategies for commercialization. RIT will focus on commercialization. (Dan Johnson) gave examples: Finger Lakes development groups. Supply chain management: pieces that we should consider in the curriculum STUDENTS COMPETITION Bill Wynkoop PPA student design challenge was discussed Contest history Academic component 23 ex-participants involved in the paper industry. Scholarship awarded every year, $2000, partial coverage of travel to PackExpo 14 students sent to boot camp, How carton is made, every component Competition: We do it as an independent project. Students get a solid experience. Manufacturability is a component of the competition. Requirements: Dispensing feature Novel closure Team presentation: Juicy cups Sweeties Mixems 8 teams started, 4 teams submitted. (Kathy Myers) The competition integrate all that we have talk about. 11 (Bill Wynkoop) Deals with more than the need of the package, project managements, manufacturing. They now have a portfolio piece Comment: (Myers) It is very important to talk about something you did, why you did it, how you did it. Important in looking for a job. Dan Goodwin: Thank you. Meeting adjourned. Minutes submitted by Carlos Diaz, Ph.D. Packaging Science 12