ADVANCED LIGHTING SYSTEMS Eric E. Richman Pacific Northwest National Laboratory Lighting accounts for almost 32% of the energy used in commercial buildings, and energy codes are becoming more rigorous as the need to reduce national energy consumption increases. With the high impact of lighting energy consumption in buildings, it is a practical target with both easy to implement and more complex solutions that could yield substantial results. Advanced lighting systems should be considered in all Federal facilities, both new construction and existing buildings. There are a number of lighting technologies that have been available for decades, but were not often implemented in Federal facilities due to either budgetary constraints, lack of guidance, undocumented results or other application issues. Other technologies in the lighting field are emerging with potential for even greater energy savings if used in the right applications. Most commercial facilities in the US are bound by energy codes, most of which are based on existing standards such as ASHRAE/IES 90.1 which was most recently published in 2007. The Energy Conservation Standards for New Federal Commercial and Multi-Family High-Rise Residential Buildings and New Federal Low-Rise Residential Buildings was established with the requirement for new Federal buildings built after January 3, 2007 to achieve a level of energy efficiency 30% below the ASHRAE 90.1-2007 standard. This rule does not have specific lighting connected load reduction requirements, but increasing lighting energy efficiency can be a substantial part of reaching this goal. Lighting Project Basics When considering energy retrofits or new construction options, there are some basic principles and application realities that need to be considered. Ensuring that these basics are considered will improve the potential success and effectiveness of the project: Apply effective cost analysis - As with all technological advancements, some are more cost effective than others and it is important to perform a financial analysis to determine if there will be sufficient savings to justify the project. Initial simple calculations that consider differences in technology wattage as estimates of energy savings compared to cost are useful. However, the variables of possible changes in operational hours, direct control savings, and any possible maintenance savings should also be incorporated into the analysis for final decisions. It is often control applications and related operational changes that provide the majority of savings. Ensure effective lighting quality - It is critical to ensure that the proposed new lighting technology offer an effective match to the needs of the space or area. This includes maintaining appropriate light levels as well as ensuring user satisfaction of the lighting environment. In some cases spaces may be over-lit and reductions to proper levels should be part of the proposed change when energy savings are important. When considering changes, verify the expected use of the space as far into the future as possible to ensure that chosen project light levels will be appropriate. Present and promote retrofit projects positively as new and more energy efficient. Lighting education is important so that occupants will understand that reducing energy consumption is important and they will be more accepting of any changes in the case of retrofits. The human visual system does not actively notice changes of up to 20% reductions in light levels when done gradually or when absent. Clean refreshed systems will appear brighter even if illumination and energy are reduced. Energy and Water Conservation Design Requirements for SRM Projects Lighting Technology and Control Strategies by Application Each interior space type or exterior area has different lighting needs and functional characteristics that define potential lighting efficiency improvements. These sections provide practical guidance on technologies and appropriate applications that will reduce energy are generally cost-effective. High bay interior lighting High bay retrofits can be a cost effective investment in federal building renovations due to their typically large lighting loads. Daylighting is an effective solution for new construction in most climates in the us. Daylighting is not as easy to achieve in retrofits as new construction, but should still be considered when the conditions are appropriate. In both new construction and retrofit, it is useful to understand which current technologies may be inefficient and could successfully be replaced with a new lighting system. High Pressure Sodium (HPS) is a common technology in high bay areas and is very efficient. Its drawbacks include yellowish color and the inability to be dimmed or restarted very quickly. If better color or control capability (daylight or occupancy based control) are desirable, consider Pulse Start Metal Halide (MH) technology. At higher wattages, the MH can be an efficient source and provides closer to white color, even though it also takes time to warm up to its full light output. Incandescent and older Probe Start (older starting technology) metal halide (MH) lamps are among the least efficient and commonly installed high bay lighting system. They should be replaced either with Pulse Start MH, T8, or T5 fluorescent lamps with electronic ballasts for improved energy savings. The use of T8 or T5 technologies can also provide dimming capabilities for daylight savings and allow occupancy based switching for additional savings. Pulse start (more advanced starting method) MH lamps over 400W are very efficient and are capable of providing sufficient light in spaces with ceilings greater than 25 feet. Use T8 or T5 fluorescent lamps in place of metal halide lamps using fewer than 400W because they generally have a greater efficacy. The ideal energy efficient lighting solution for most buildings would include hybrid lighting systems with Skytubes, photosensors for daylight harvesting, and dimmable fluorescent high bay luminaires. Do not use Skylights in buildings located in extremely cold climates because of larger skylight thermal losses and any daylighting systems in buildings those with primary hours of operation only at night when daylight is not available. Exterior façade and security Exterior Lighting Is Often Neglected When Interior Lighting Renovations Take Place. Some Low Profile Lighting For Pedestrian Pathways And Landscape Lighting Typically Use Low Wattage Incandescent Lamps And Can Be Overlooked During Energy Analysis. Individually These Luminaires May Have A Minimal Impact On Energy Consumption, But Collectively They Can Have A Large Impact On Actual Energy Usage. Incandescent lamps have very low light output for the power they consume and relatively short lifetimes. LEDs should be installed in place of incandescent lamps whenever possible. There is a growing selection of solid-state light emitting diodes (LEDs) that are well suited for exterior use. LED driven step lights, bollards, parking pole lights, and wall mounted security lights provide low wattage lighting with extended lamp life and lower lighting maintenance, especially in cold applications, such as exterior. HPS lamps are very efficient, but they do not render colors well. If HPS lamps are presently installed, replacing them will likely not be cost effective. Despite their high efficiency, installing HPS lamps in place of MV or probe start metal halide is not recommended because of the drastic change in color. Pulse start metal halide lamps are very effective for exterior lighting, but cannot be operated on an occupancy sensor due to their extended warm-up time. 2 Energy and Water Conservation Design Requirements for SRM Projects Regardless of the technology used for exterior lighting applications, an exterior photocell or astronomical time clock should be used to ensure that unnecessary lighting is not on during daytime hours. Façades and many security areas are often over-lit compared to industry recommended (see IESNA) and current practice and could provide an opportunity for effective energy reduction retrofits. There are some common misunderstandings regarding security lighting and light levels. Many people believe that brighter exterior spaces provide a greater deterrence for crime, where it is actually more uniform lighting that is better for surveillance cameras and minimizing the amount of places a criminal could remain undetected. Although not often mentioned, the absence of glare helps security officials and witnesses to be more aware of their surroundings, and any questionable activities that might occur. Lighting color is also important for facial recognition, making some efficient technologies such as sodium lamps a less effective solution for security lighting. Exterior parking/street lighting For existing parking lots, using the current poles will likely be the only practical option for implementing a cost effective lighting retrofit. Pulse start mh lamps are a good replacement for mv, probe start mh, and low-pressure sodium (lps) since their optical systems are designed similarly and provide a comparable lighting distribution and often better color. Led luminaires should also be considered if the distribution can be matched to accommodate the existing pole spacing. In new construction, LED luminaires should always be considered. The low wattage luminaires are designed to provide excellent lighting at night and, unlike MH and HPS lamps, they do not require time to warm up and can be used with an occupancy sensor after a building’s typical hours of operation to further increase energy savings. All exterior lights should be controlled either with a photocell or astronomical time clock for the most effective level of control. General interior spaces Existing spaces may include several standard lighting technologies that could easily be replaced with more energy efficient options. In each case the lighting needs of the space must be considered for effective application of newer technologies. Table 1 below lists common inefficient situations and offers recommendations for improvements in lighting technology and controls. Table 1. Interior Lighting Recommendations. Existing Technology Recommended Improvement Technology Recommended (ideal) Upgrade Dos and don’ts (for ideal upgrade) Recycle all fluorescent lamps Do not use dimming controls unless the ballast is specified for dimming operation Note: CFLs are an improvement from incandescent lamps but because of their diffuse nature might not provide strong enough directional light for some applications. If a narrow directional light is needed, look into replacing incandescent with low wattage ceramic metal halide lamps. Manual Switches Occupancy Based Apply PIR for small spaces, ultrasonic where there might be Do not use vacancy Sensors: sensors where being minimal movement or no direct line-of-sight. Use vacancy Occupancy Sensors (auto- sensors where manual-on can eliminate false starts such as able to turn lights back conference rooms, private offices with daylight, etc. Ensure on might be an issue if on, auto-off) they turn off accidentally that sensors are calibrated to perform as required – test Vacancy Sensors units to eliminate false starts and time-outs (manual-on, auto-off) Incandescent Compact Fluorescent (screw-base) Low wattage MH Replace standard incandescent applications with CFL luminaires with integrated ballast (pin-based). For locations where luminaires cannot be replaced use screw-based replacement CFLs. For locations with higher ceilings such as lobbies, low wattage MH technology may be appropriate and provide longer life 3 Energy and Water Conservation Design Requirements for SRM Projects Existing Technology Recommended Improvement Technology Recommended (ideal) Upgrade Dos and don’ts (for ideal upgrade) Note: Occupancy sensors are a simple and effective upgrade to the lighting system that can yield great energy savings. Ensuring that lights in conference rooms, restrooms, lunchrooms, copy rooms, and other shared spaces are off when not in use has shown a significant reduction in lighting energy consumption. Over-lit Spaces T8 or T5 lamps with Redesign lighting system with efficient T5 or T8 luminaires to Consider de-lamping appropriate electronic achieve appropriate light levels, or replace ballasts with only as a last resort ballasts option ballasts of a different ballast factor that will lower lights to provide only what is recommended and necessary (refer to Integrate daylighting lower ballast factor IES guidelines for recommended light levels) ballasts controls if there is sufficient daylight Note: It will be important to educate existing occupants to transition to lower light levels if needed. There are current theories that suggest spectrally enhanced lighting (more bluish light), will allow light levels to be dropped even lower than current IES recommendations. While this idea may have merit, it has not been verified to provide superior lighting environments than standard light reductions in field applications. Ensure that photocells Integrate a daylight harvesting system with photocontrols Daylit spaces Daylighting step or are located to provide and dimmable fluorescent luminaires. Incorporate vacancy continuous dimming accurate sensing of sensors where manual on is practical. Commission the controls and photosensor(s). system to reduce light output in response to daylight. Use a useful daylight ballast with the capability to continuously dim the lights in Commission the system Vacancy sensors (to consistently occupied spaces, or step dim the lights in to ensure effective achieve further savings during unoccupied hours intermittently occupied spaces. Daylighting controls will only operation throughout the be cost effective when there is sufficient daylighting day and allow occupants to leave lights off if desired) available. Note: Daylighting can usually be cost effective in new buildings where skylights and windows are correctly sized and located and appropriate controls can be integrated. The conditions in existing buildings for retrofits make it more difficult to implement the most effective daylighting strategies but larger open spaces are still a prime candidate for daylighting control. Specific technology application notes The most efficient technology does not always mean that it is the best choice for a particular application. Each application has a number of lighting solutions that can achieve the pre-determined energy savings goals if used in the right circumstances and with the right control strategies. Some technologies might exceed the energy goals, but not provide sufficient color rendering or be operable with the ideal control choice. In order to achieve maximum energy savings, it is important to have a general understanding of lighting technologies and controls. Lighting controls Using energy efficient light sources is important to energy reduction, but implementing appropriate lighting controls is just as important to optimizing the lighting system for maximum savings. Occupancy Sensors ensure that lights are turned off when spaces are unoccupied and provide great reductions in energy consumption in most facilities (please see occupancy sensor template for more detailed instruction). Passive Infrared (PIR) – detects field-of-view motion, effective in: conference rooms, small offices, warehouse aisles, and break rooms Ultrasonic – detects motion around obstacles, effective in: restrooms, open offices, or any space where the sensor might not have a direct view of occupants Hybrid- combination of both PIR and ultrasonic technologies, lights do not turn on until both mechanisms detect motion and remains on while either continues to detect motion Vacancy Sensors utilize the same basic technology as occupancy sensors, but must be turned on manually. These sensors can be applied to most interior applications for additional energy savings (please see occupancy sensor template for more detailed instruction). Timers can be use in addition to occupancy sensors for interior applications to provide incremental savings in areas where occupancy based control is impractical. Timers can also be effectively applied 4 Energy and Water Conservation Design Requirements for SRM Projects in exterior applications where lighting is not needed all night. Photocontrols are the most cost effective way to achieve precision in automatic lighting control for exterior applications. Daylighting Controls utilize available daylight by turning electric lights down when sufficient daylight is available and can also contribute to peak energy savings. This method requires use of either a continuous dimming ballast or a step dimming ballast when used with fluorescent luminaires. Light sources Fluorescent lights are the most widely used lighting technology in non-residential buildings because of their widespread availability, ease of application, and low energy usage without sacrificing colorrendering capabilities. Old fluorescent systems with magnetic ballast and large diameter T12 lamps (tubes) should be replaced with efficient T8 or T5 lamps with electronic ballasts. These newer fluorescent systems can also be dimmed, making them the optimum choice for daylight responsive lighting. Fluorescent lamps contain mercury, which can have environmental repercussions if not disposed of properly. Each state follows specific rules and regulations regarding the disposal of fluorescent lamps. At least one retail organization (The Home Depot) has recently started a fluorescent recycling program for all types of fluorescent lamps. A similar program base-wide should be considered to make recycling easier and more complete. Ballasts are the component in all fluorescent and high intensity discharge luminaires that regulate the frequency and operating voltage. In fluorescent lamps, older magnetic ballasts are inefficient and should be replaced with electronic ballasts, or dimmable electronic ballasts if used with daylighting controls. Replacing ballasts with a ballast of a different ballast factor can also be a simple and cost effective way to lower light levels in over-lit spaces. LEDs are a lighting technology that is still constantly changing and being improved upon. There are several applications where LEDs are a very energy efficient and effective lighting solution (e.g. exit signs). When using LEDs for general illumination, illuminance measurements should be taken as part of an annual maintenance schedule to ensure sufficient light levels are being reached. The lights should not need to be changed for 2-5 years (depending on operating hours and temperature), but LEDs do not have a distinct end-of-life that prompts lamp replacement so it is important to include the measurements in the typical maintenance procedures to ensure light levels do not drop below the minimum recommended levels. Despite the slow degradation of light output, LEDs can last a very long time minimizing costly lighting maintenance. LED life is largely dependant on operating temperature, making them well suited for exterior applications where heat management is not as much of an issue. If proper thermal management is not addressed, however, LEDs might stop producing sufficient light sooner than expected. High Intensity Discharge (HID) lamps generally refer to a large group of various technologies. Currently, metal halide lamps with a pulse start mechanism are the most efficient HID lamp available that provide the color rendering that has come to be expected from electric lighting. Any high pressure sodium (HPS) or old probe start metal halide system should be analyzed to determine if a higher efficiency HID system would be cost effective. Analyzing the cost of a lighting system Implementing advance lighting systems varies in cost and complexity. The application options discussed in this appendix will incrementally reduce lighting energy consumption and have been proven 5 Energy and Water Conservation Design Requirements for SRM Projects to be cost effective for most applications. The following general simple payback calculation illustrated below can provide a basic indication of the potential cost-effectiveness of a lighting project. YPayback = Cost of upgrade /(TA* ERate* W/100) where: YPayback = = TA ERate = W = length of time (in years) it takes for energy savings to pay for new lighting system annual length of time affected luminaires are operated cost of electricity (per kWh) (Difference in) wattage of affected luminaires The simple payback calculation for lighting systems is highly dependant on the method of control, hours of operation, and complicated utility rates. For a more in depth cost analysis be sure to find a more complete method of analysis that characterizes all of the variables specific to the project (the IEA lighting templates are a great place to start understanding the affects specific technologies can have on energy consumption). References Boyce PR. 1991. “Security Lighting: What we Know and What we Don’t.” Lighting Magazine: December. IESNA 9th Edition Handbook, 200, Illuminating Engineering Society of North America. International Energy Agency Energy Conservation in Buildings and Community Systems (ECBCS) Annex 46. In Press. “Retrofitting Lighting Systems to Correct Light Levels.” International Energy Agency Energy Conservation in Buildings and Community Systems (ECBCS) Annex 46. In Press. In Press. “Efficient Occupancy Sensor Lighting Control.” International Energy Agency Energy Conservation in Buildings and Community Systems (ECBCS) Annex 46. In Press. “Intelligent Lighting Controls: Daylighting.” International Energy Agency Energy Conservation in Buildings and Community Systems (ECBCS) Annex 46. In Press. In Press. “Lighting Controls: Exterior Lighting International Energy Agency Energy Conservation in Buildings and Community Systems (ECBCS) Annex 46. In Press. In Press. “Replacing Incandescent Lamps with Compact Fluorescent.” Lighting Research Center: Online Photosensor Tutorial. National Lighting Product Information Program “Specifier Reports: Photosensors.” March 1998. National Lighting Product Information Program “Specifier Reports: Dimming Electronic Ballasts.” October 1999. NLPIP: Screwbase Compact Fluorescent Lamp Products. June 1999. Richman, E. E., A. L. Dittmer, and J. M. Keller. Field Analysis of Occupancy Sensor Operation: Parameters Affecting Lighting Energy Savings. Prepared by Pacific Northwest National Laboratory for the U.S. Department of Energy. 6 Energy and Water Conservation Design Requirements for SRM Projects U.S. Lighting Market Characterization, Volume 1: National Lighting Inventory and Energy Consumption Estimate. Navigant Consulting for U.S. Department of Energy. September 2002. 7