Optimize costs,
ensure reliability
Energy Management Suite
Instrumentation, Controls & Electrical
Energy Management Suite
SPPA-M3000 Plant Management@WebBFS
Maintenance Management
The Maintenance Management module stands
for reliable planning, tracking and documentation of maintenance measures and modification or new-build projects.
Your Benefits
■ Optimized maintenance
effort
■ Increased plant reliability
■ Efficient utilization of
existing resources
■ Reliable, easily accessed
information with minimum
data input
The Task
Careful maintenance is expensive, but is required for preserving the safety and availability
of a plant. Optimum deployment of human
resources is a decisive factor. Other factors
include the standardization of work processes
and data to improve the quality of the work
and resource planning and thereby simplify
work.
Useful solution modules to complement the
Maintenance Management module are the
modules Maintenance Strategy, Plant Data
Management and Occupational and Operational Safety, for example.
The system facilitates effective and efficient
maintenance of the complete plant. It is available as a state-of-the art Web application and
also in a traditional Client/Server application.
End-to-end maintenance support with the Maintenance
Management module.
Our Solution
The Maintenance Management module provides support for the comprehensive planning,
execution, tracking and documentation of
maintenance measures. Transparent business
processes and costs provide powerful support
in avoiding wrong decisions. Required resources as well as tag-out and safety precautions
are considered.
In addition, this module supports all major
maintenance strategies (failure-/damage-based,
preventive/time-based and condition-based).
Answers for energy.
Functional overview
Fault notification
Fault notifications allow you to systematically record events (malfunctions,
damage, faults) that concern plant items
or pieces of equipment, as well as those
in rooms or outside the building. They
are the basis on which reported events
are evaluated, remedied and analyzed.
Relevant notifications can be archived
in an electronic shift log. Documents
can be assigned to the notification for
improved description of the damage/fault.
Work orders
An order is created for carrying out maintenance work in the plant. It contains at
least one work order item, describing the
work to be performed in detail and providing any relevant additional information
(personnel/materials required, costs,
safety requirements, etc.). Depending
on the cause of the maintenance work,
work orders are initiated
■ by generating a work order from a fault
notification (in case of malfunction,
fault, damage)
■ by automatically or manually triggering
a work plan (execution of work that can
be planned ahead, is repeated at regular
intervals or is repeated condition-based
at irregular intervals).
■ by manually creating a work order
or duplicating/modifying an existing
work order (ad-hoc work that cannot
be planned ahead or work performed
only once).
Published by and copyright © 2012:
Siemens AG, Energy Sector
Freyeslebenstrasse 1
91058 Erlangen, Germany
For more information contact
sppa-m3000.energy@siemens.com
www.siemens.com/energy/sppa-m3000
Siemens Energy, Inc.
Instrumentation, Controls, & Electrical
1345 Ridgeland Parkway, Suite 116
Alpharetta, GA 30004, USA
Invaluable maintenance support: Fault notification
Work plan
In general, work plans are standardized
work orders. They can make creating work
orders much easier. Their usefulness increases with the detail in which the scope
of the order to be created is described.
You can simply copy work plans into the
work order to be created and modify them
as needed. This allows fast response to the
failure of a plant item and significantly
reduces the risk of a forced outage.
For maintenance work recurring at
regular intervals (mandatory inspections,
cleaning, etc.), the work plan is designed
as a maintenance schedule with the
respective intervals. All dates are automatically calculated and the respective work
order is generated according to schedule.
Instead of the dates for the individual
M2PM2_FS_MainMan_e_V3-0
Order No. E50001-G230-A256-X-4A00
Printed in Germany
Dispo 05401, c4bs-Nr. 7465
Printed on elementary chlorine-free
bleached paper.
activities (work order items), the work
plan specifies their planned duration.
When a work order is generated from
this work plan and the first start date is
entered, the system calculates all other
dates.
Budget/cost controlling
You can assign accounts or cost
accounting keys to the individual
work order items. There is a budget
value (number of hours) allocated to
each cost accounting key. This allows
corresponding cost evaluations to be
created and these compared to a budget.
Transferring the costs to any type of ERP
system is normally possible. The desired
level of the cost structure can be freely
defined.
All rights reserved.
Trademarks mentioned in this document are
the property of Siemens AG, its affiliates, or
their respective owners.
Subject to change without prior notice.
The information in this document contains
general descriptions of the technical options
available, which may not apply in all cases.
The required technical options should
therefore be specified in the contract.