Engineering efficiency in automation for
offshore applications
Reduce engineering time, costs and system maintenance requirements through integrated engineering
© Siemens AG 2015. All rights reserved.
Introduction
Jeff Jensen
Oil & Gas Application Engineer
IA AS FA – O&G Market Development
Siemens Industry, Inc.
• Challenges in the industry
• Introduction to Totally Integrated Automation
• Q&A
© Siemens AG 2015. All rights reserved.
Challenges in Oil & Gas prompt the need for innovation
Work force
Cyber security threats
Cyber security threats
are becoming more
prevalent.
Aging workforce & talent
shortage are creating
unique HR and risk
management challenges.
Technology needs
Regulations
Competitive advantage
comes from advanced
technologies driving
uptime and optimizing
assets.
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Increased regulation drives
continuous change.
Challenges for the Oil & Gas industry are growing worldwide
Increasing
competitiveness
Increase efficiency
• Energy and resource
efficiency/requirements
• Supplier vertical expertise
• Service though life-cycle
Shorten time-to-market
• Shorter innovation cycles
• More complex systems
• Larger data volumes
The Oil & Gas market is changing faster than ever before
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Enhance flexibility
•
•
•
•
Individualized mass production
Volatile markets
High productivity
Comprehensive, single-source
solutions
From vision to reality
Shaping the future of Oil & Gas automation
Yesterday
Today
Tomorrow
Thereafter
Local automation
technology
Communicationbased automation
Optimization of the
entire production
process with
innovative software
systems
Self-optimizing of
cyber-physical
systems on the basis
of analyses of virtual
models of action
scenarios
© Siemens AG 2015. All rights reserved.
Totally Integrated Automation for the Oil & Gas industry
• Product Design
• Product Planning and Simulation
• Data Management
Management Level
System Level
Control Level
Field Level
Process Instruments
SIMATIC Distributed IO
SIMATIC Ident
© Siemens AG 2015. All rights reserved.
Totally Integrated Automation for the Oil & Gas industry
Enterprise Level
• Product Design
• Product Planning and Simulation
• Data Management
ERP
NX & Solid Edge
Product
Development
TEAMCENTER
Collaborative
PDM
PLM
Management Level
PROFINET
PROFIBUS
HART
MES
AS Interface
Plant Engineering
SIMATIC IT
Production Suite
SIMATIC IT
R&D Suite
SIMATIC IT
Intelligence Suite
COMOS
TECNOMATIX
Plant Engineering Digital Manufacturing
Operator Level
SIMATIC
Process Control System
PCS 7
DCS
SIMATIC
WinCC
SCADA System
SCADA
Control Level
PLC
SIMATIC
Controllers
HMI
SIMATIC
HMI
TIA PORTAL
Engineering
Framework for
Automation
Tasks
SITOP
Power Supplies
Field Level
SIMATIC NET
Industrial
Communication
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SIRIUS
Industrial
Controls
Process
Instrumentation
Analytics
SIMATIC
IDENT
Industrial
Identification
Drive
Technologies
SIMATIC
Distributed
I/O
Totally Integrated Automation
Minimizes engineering time and reduces costs
Long-term development of automation costs
Total costs
Engineering cost/hour
Automation complexity (time)
1979
1996
2010
Cost of engineering
Complexity of automation
Total automation costs
Engineering Efficiency
2012
2020
Through efficient interoperability of all automation components
© Siemens AG 2015. All rights reserved.
Totally Integrated Automation
Minimizes engineering time and reduces costs
Long-term development of automation costs
Integration is
the key for
engineering
efficiency
Total costs
Engineering cost/hour
Automation complexity (time)
1979
1996
2010
Cost of engineering
Complexity of automation
Total automation costs
Engineering Efficiency
2012
2020
Through efficient interoperability of all automation components
© Siemens AG 2015. All rights reserved.
Totally Integrated Automation
stands for industrial automation from Siemens
Totally Integrated Automation
• covers the entire Oil & Gas industry for
automation, drives, controls, & instruments
• is an open system architecture
• based on hardware and software with shared
characteristics:
• consistent data management
• global standards and
• uniform interfaces
• makes engineering efficient
Start efficiently. Increase productivity.
© Siemens AG 2015. All rights reserved.
Totally Integrated Automation
Creates real value added in all automation tasks
Integrated
engineering
Industrial data
management
Industrial
communication
Industrial
security
Safety
integrated
Benefit
Benefit
Benefit
Benefit
Benefit
Consistent, holistic
engineering over
the entire product
development
and process.
Access to all the
important data occurring
in operation – along the
entire value chain and
across all levels.
Integrated
communication based on
international, crossvendor standards that
can be flexibly combined.
Systematic minimization
of the danger of an
internal or external
attack on systems and
networks.
Reliable protection
of personnel, machinery,
and environment due to
seamless integration of
safety technologies into
the standard automation.
© Siemens AG 2015. All rights reserved.
•
Enhanced usability through
e.g. Drag&Drop or cross references
PLC
HMI
IO
Efficient
Functions
TIA Portal
Engineering
Totally Integrated Automation portal
Is one way to implement Totally Integrated Automation
IPC
Moti
on
NET
•
Generate system diagnostics
automatically
•
Integrated security
•
Global library concepts
•
Team engineering:
Shared
Databases
work in a team - globally
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•
Trace functions
•
Engineering of safety products
Totally Integrated Automation portal
Efficient automation starts with efficient engineering
Save engineering time
… do your automation tasks faster as yet
Usability
… easy to use and easy to learn
Powerful library concept
Increase your
engineering efficiency
– up to 30%
… share your automation Know-How in a team
and company environments
Team Engineering
… process all automation tasks parallel in a team
Migration
… technical innovation is not possible without
engineering innovation
© Siemens AG 2015. All rights reserved.
Totally Integrated Automation portal
Also supports maintenance
Service tools
… reduce downtime and increase the productivity
Integrated system diagnostics
… integrated – ever and everywhere without a single line of code!
Safety integrated
… Standard- and failsafe in one system
Security integrated
... From know-how protection via access protection to secure
networks
Motion integrated
… Integration of drives up to high-end motion control
© Siemens AG 2015. All rights reserved.
Siemens
Your partner for sustainable competitiveness
• Best-in-class, integrated product portfolio to efficiently manage
design and production complexity
• Scalable, modular and open technology architecture to protect and
maximize the value of your investment (integrated safety & security)
• Maximizing uptime by extensive diagnostics, simple servicing and
increased security
• Securing your investment by long-term product availability
(Siemens’ own PLM) and backward compatibility
• Engineering culture and strategic investment in R&D to ensure
innovation leadership
© Siemens AG 2015. All rights reserved.
We are happy to answer your questions!
© Siemens AG 2015. All rights reserved.