Validation of a Particle Size Determination Method for Nano-particles by Dynamic Laser Light Scattering AAPS Annual Meeting 2010 J. Brunotte, M. Darter, J. Vaughn and V. Kulkarni RESULTS DPT Laboratories, San Antonio, Texas 0.500 4.0 R2 = 0.9982 0.250 3.0 0.200 0.150 2.0 0.100 1.0 0.050 0.0 1 2 3 4 5 6 Fig. 1: Measured diameters of standard particles are plotted against the certified values. A good correlation (R2 >0.999) is seen for the particles in size range of 60 nm to 350 nm and R2 of 0.998 for range of 60 nm to 5 µm. However, large deviation (≥10%) from the standard value is observed for the large particles. Standard Particles of 100 nm Robustness 71 70 69 68 67 66 65 64 63 62 10 15 20 25 Concentration of KCI (mM) Robustness 2.50 Average Minimum Median Maximum SD % RSD Z Average (nm) Polydispersity Index 104 103.3 103.8 102.7 103.9 103.5 104.4 102.6 104.3 104 103.9 104.2 103.4 103.6 102.6 103.2 103.5 103.8 103.6 102.6 103.7 104.4 0.55 0.53 0.006 0.003 0.015 0.002 0.006 0.007 0.006 0.011 0.032 0.015 0.011 0.017 0.005 0.013 0.011 0.004 0.012 0.016 0.011 0.002 0.011 0.032 0.01 66.60 0.050 0 1 2 3 4 5 6 7 8 9 10 11 12 60 300 40 200 20 0 500.0 0.150 400.0 300.0 0.100 200.0 0.050 100.0 1 2 3 4 5 6 7 8 9 10 11 12 0.000 0 0 System Temperature (°C): 20.0 Duration Used (s): 70 Count Rate (kcps): 230.9 Measurement Position (mm): 0.85 Cell Description: Disposable sizing cuvette Attenuator: 2 Results Results Peak 1: Peak 2: Peak 3: 315.8 0.070 0.924 Good % Intensity 100.0 0.0 0.0 Width (d.nm) 92.41 0.000 0.000 Z Average (d.nm): Pdl: Intercept: Result Quality: Mean Intensity Peak (nm) % Intensity 89.8 8.5 1.7 Width (d.nm) 240.4 21.55 4.240 10 8 6 4 1 10 100 1000 10000 Robustness 350.00 Measurement of Intralipid® 300.00 250.00 Average SD % RSD 200.00 150.00 10 15 20 25 30 Temperature (°C) DPT 10% emulsion Intralipid 20% Fig. 4: Particle size (Z average) for Intralipid® and the proprietary nano-emulsion were measured at different temperatures. Data show that, for both products, particle size is not influenced by the sample temperature in the range of 15-30oC. 35 Analyst I Analyst II Particle Size (nm) 295.8 312.4 296.7 316.2 300.9 315.7 295.8 314.6 296.7 314.7 300.9 313.8 297.8 314.6 2.4 1.4 0.8 0.4 Pooled Average 306.2 Pooled SD % RSD 8.97 2.93 1 2 3 4 5 6 7 8 9 10 11 12 Attenuator Fig. 8: Trend of polydispersity index and particle size with the attenuator (inversely related to the sample concentration) for a nano-emulsion. 40 500.0 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 0.0 Attenuator Fig. 9: The trend shows that for the nano-emulsion, with increasing attenuator, transmittance of light increases while turbidity decreases. Both transmittance and turbidity reach equilibrium for attenuators 6-11. MATERIALS AND METHODS 1 10 100 1000 10000 Size (d.nm) Record 344: 20% Intralipid IV Emulsion Fig. 11: A very concentrated sample of Intralipid® showed multiple peaks with high polydispersity index (0.45) at attenuator of 2, suggesting that the sample concentration is too high for accurate size analysis. System Temperature (°C): 25.0 Duration Used (s): 20 Count Rate (kcps): 237.0 Measurement Position (mm): 4.65 Cell Description: Disposable sizing cuvette Attenuator: 11 System Temperature (°C): 25.0 Duration Used (s): 20 Count Rate (kcps): 78.3 Measurement Position (mm): 1.25 Cell Description: Disposable sizing cuvette Attenuator: 11 Results Z Average (d.nm): Pdl: Intercept: Result Quality: 390.9 Peak 1: 0.203 Peak 2: 0.864 Peak 3: Refer to quality report Size (d.nm) 353.0 2528 0.000 % Intensity 90.0 9.0 0.0 Width (d.nm) 76.95 183.5 0.000 Results Z Average (d.nm): Pdl: Intercept: Result Quality: Size (d.nm) 2478 0.000 0.000 3933 Peak 1: 0.984 Peak 2: 0.124 Peak 3: Refer to quality report Size Distribution by Intensity % Intensity 100.0 0.0 0.0 Width (d.nm) 210.9 0.000 0.000 DISCUSSION Specificity of the method was evaluated by using different types of particles, including nano-emulsions and suspended particles. Attenuation index data from the Zetasizer was correlated to the turbidity of the sample and transmittance at the visual wavelength range of 600-700 nm. The studies indicated that the size of standard nano-particles determined by dynamic light scattering technique showed out-of-specificationhigh results in the dispersant without a strong electrolyte, whereas in the presence of an electrolyte the size data passed the specifications, suggesting that the presence of small amounts of strong electrolyte is essential for accurate size measurements. This observation is consistent with previously reported data.7 Results obtained for standard particles >1 µm showed >10% deviation from certified value, indicating that additional sample manipulation may be required, including density matching.8 Size Distribution by Intensity 20 50 15 40 10 5 CONCLUSIONS 30 20 10 100 1000 10000 0 1 10 100 16 Dv10 0.800 0.750 Results Dv50 Dv90 Z Average from Nano-S 0.700 10 0.650 8 0.600 6 0.550 4 0.500 2 0.450 0 0.400 1200 0 200 400 600 800 1000 Concentration (µg/mL) Fig. 14: Comparison of size distribution data obtained from Mastersizer and that from the Nano-S for Kaolin. Fig. 13: A sample of deionized water showed polydispersity index of 0.98 and attenuator of 11, suggesting that when attenuator of 11 is reached, sample dilution is too high to accurately measure the size. System Temperature (°C): 20.0 Duration Used (s): 70 Count Rate (kcps): 197.7 Measurement Position (mm): 4.65 Cell Description: Disposable sizing cuvette Attenuator: 7 Specificity 12 10000 Record 882: di water 1 Fig. 12: A very dilute sample of Intralipid® showed two peaks and high polydispersity index (0.2) at attenuator of 11, suggesting that the sample concentration is too dilute for accurate size analysis. 14 1000 Size (d.nm) Record 850: 1.0 ppm IL Suspension 2 Table 2: Particle size (Z average, in nm) data for Intralipid® obtained by two analysts is shown. Fig. 3: Effect of measurement duration on 2 µm standard particles. The error bars indicate variation of ±1 standard deviation in the measured diameters. 0 140.0 1000.0 5. Kaolin Colloidal Powder (hydrated aluminum silicate), USP (Mineral and Pigment Solutions Inc., South Plainfield, NJ). Z Average (d.nm): Pdl: Intercept: Result Quality: 636.0 Peak 1: 0.560 Peak 2: 0.887 Peak 3: Refer to quality report Size (d.nm) 305.7 2617 0.000 % Intensity 66.0 33.0 0.0 40 30 20 10 0 10 100 Data showed that measured value of diameters of standard particles was linear in the range of 60 nm to 350 nm; however, for particles of ≥1 µm, deviation of >10% from the certified value is observed, suggesting that the method is not suitable for large particles. The concentration of the particles in suspension is critical for accurate measurement of size by dynamic light scattering. A sample of pure deionized water showed the presence of particles, suggesting that it is critical to review other parameters, including polydispersity index and attenuation index, when interpreting the data obtained from the instrument. The dynamic light scattering technique is not suitable for the particles that have a tendency to settle. For the product comprised of particles of >1 µm, it is important to study effect of “measurement duration” during method development. The study indicates that particle size determination method using a dynamic laser light scattering technique can be validated in accordance with the FDA guidelines. REFERENCES 50 1 • • • • • Width (d.nm) 47.37 113.6 0.000 Size Distribution by Intensity Intensity (%) Measurement Duration (s) 0.000 60 4 0 Fig. 10: At an appropriate dilution, Intralipid® showed a single sharp peak with low polydispersity index (0.07) and attenuator of 8. Intermediate Precision 70 0.020 1500.0 4. Intralipid® 20% (Baxter Healthcare Corp., Deerfield, IL) and Proprietary Nano-emulsion. Size (d.nm) 60 145.0 80 6 Record 853: 50 ppm Intralipid 2 1 50 0.040 2000.0 3. Suspensions of Standard Particles of 60 nm to 5 µm diameter (Thermo Scientific Inc., Fremont, CA). Size (d.nm) 2.00 40 0.060 100 8 0 30 150.0 2500.0 120 2 2 2.10 20 0.080 Turbidity 2. Turbidimeter, 2100N (Hach Company, Loveland, CO) and UV Spectrophotometer (UV-1700, Pharma Spec, Shimadzu Scientific Instruments, Columbia, MD). 10 12 200 155.0 0.100 Transmittance 1. Particle Size Analyzer: Zetasizer Nano S (ZEN 1600) and Mastersizer 2000 (both from Malvern Instruments, Westborough, MA). Size Distribution by Intensity 14 0 Size (d.nm) 479.5 71.68 22.25 Peak 1: Peak 2: Peak 3: 277.1 0.452 0.743 Good Size Distribution by Intensity 16 150 Fig. 7: The graph shows dependence of polydispersity index (PDI) and turbidity on the concentration of the sample of Intralipid.® Fig. 6: The trend shows that for Intralipid® with increasing attenuator, transmittance of light increases while turbidity decreases. Both transmittance and turbidity reach equilibrium for attenuators 9-11. Size (d.nm) 344.3 0.000 0.000 100 0.0 250 Particle Size Concentration of Sample (µg/mL) System Temperature (°C): 25.0 Duration Used (s): 20 Count Rate (kcps): 332.9 Measurement Position (mm): 4.65 Cell Description: Disposable sizing cuvette Attenuator: 8 Z Average (d.nm): Pdl: Intercept: Result Quality: 50 Attenuator Fig. 5: Trend of polydispersity index and particle size with the attenuator (inversely related to the sample concentration) for Intralipid.® 104.7 104.1 104.1 103.5 104.8 104.7 105.1 103.8 104.2 104.3 104.4 104.4 104.7 103.9 103.9 103.9 104.9 105.6 104.4 103.5 104.4 105.6 0.53 0.51 Turbidity 100 0 250.0 0.200 PDI Particle Size (nm) 400 PDI 10 10 0.120 Turbidity (NTU) 500 80 Attenuator 2.20 0 600.0 160.0 Transmittance at 700 nm (% T) 270.0 2.30 1.90 0.140 Polydispersity Index (PDI) 0.100 % Transmittance Polydispersity Index (PDI) 290.0 2.40 100.00 Particle Size (nm) 0.150 Particle Size (µm) Distribution (Mastersizer) Particle Diameter, Z Average (µm) Fig. 2: Influence of an electrolyte in the media (KCl) on the measured diameters for standard latex particles of 60 nm. Particle Diameter, Z Average (nm) 0.200 100 Z Average (µm) from Nano-S Particle Diameter, Z Average (nm) 72 5 310.0 Table 1: Data given in the Table shows particle size (Z average, nm), polydispersity index and mean intensity peak (nm) for 100 nm standard particles. Measurements were made on triplicate sample preparations with six replicate measurements per sample preparation. Average, median, standard deviation (SD), percent relative standard deviation (% RSD), minimum and maximum values determined from the 18 measurements are shown in the Table. Certified Diameters of Standard Particles (µm) 0 0.250 600 Turbidity Intensity (%) R = 0.9994 2 0 330.0 Intensity (%) 0.350 0.000 0.300 Intensity (%) 5.0 Measured Diameters, Z Average (µm) Measured Diameters, Z Average (µm) 0.400 0.300 350.0 0.350 Reproducibility Linearity 370.0 Intensity (%) In order to evaluate specificity, samples of emulsions and dispersed solid particles were characterized using both DLS and laser diffraction techniques. Robustness was evaluated by monitoring the effects of dispersant electrolyte concentration, sample concentration, measurement duration and temperature.6 Linearity and reproducibility were determined using certified sizing standards, and intermediate precision was evaluated using a second analyst. LOD was determined by sample concentration and correlating it with attenuation index, turbidity and transmittance. Size (nm) 0.400 0.000 700.0 PDI Transmittance at 700 nm (% T) The transfer of methods for size determination from a method development laboratory to a quality group necessitates validation in accordance with FDA regulations.4 The current study focuses on method development and validation of a size determination method for drug products comprised of nano-particles by DLS and focuses on the following validation parameters: 1) Linearity, 2) Robustness, 3) Specificity, 4) Reproducibility, 5) Intermediate Precision and 6) Limit of Detection.5 0.250 700 Limit of Detection Limit of Detection Limit of Detection 120 390.0 0.450 Polydispersity Index (PDI) Analysis of particle size is of paramount importance in pharmaceutical product development. Although there are several methods for size characterization of particles, light scattering and optical microscopy methods are typically employed for particle size analysis in pharmaceutical product development and quality control activities.1,2 Because the light scattering technique for size measurement is rapid, reproducible, easy to use and suitable for both wet and dry particles, and because the software is compliant with regulatory requirements of quality control/assurance laboratories, it is a preferred technique in pharmaceutical product development and stability studies. For wet particles smaller than 1 µm, dynamic laser light scattering (DLS), also known as photon correlation spectroscopy (PCS), is commonly used.3 RESULTS Limit of Detection Limit of Detection Turbidity (NTU) INTRODUCTION 1.866.CALL.DPT W W W. D P T L A B S. C O M 1000 10000 Size (d.nm) Record 45: 100 ppm Kaolin Fig. 15: A sample of 100 ppm Kaolin showed multiple peaks and high polydispersity index of 0.560. 1. 2. 3. 4. 5. 6. 7. 8. Jillavenkatesa, A., Dapkunas, S.J., and Lum, L-S.H. “Particle Size Characterization” NIST Special Publication 960-1; U.S. Department of Commerce, U.S. Government Printing Office: Washington, D.C., 2001; pp. 1-2. Meijer, N., Abbes, H., and Hansen, W.G. Particle size distribution and dispersion of oil-in-water emulsions; an application of light microscopy. American Lab. 33(8), 28-31(2001). Burgess, D.J., Duffy, E., Etzler, F., and Hickey, A.J. “Particle Size Analysis: AAPS Workshop Report, Cosponsored by the Food and Drug Administration and the United States Pharmacopeia” AAPS J. 6(3), 1-12 (2004). FDA Draft CMC Guidance for Industry. “Analytical Procedures and Methods Validation” Section XI, Part F, August (2000). USP General Chapter <429> “Light Diffraction Measurement of Particle Size” Pharmacopeial Forum 28(4), 1293-1298 (2002). “Method Validation for Laser Diffraction Measurements” Malvern Application Note MRK671-01. “The Measurement of Latex Standards by Photon Correlation Spectroscopy” Malvern Application Note MRK111-01. “Measuring NIST Traceable Standards Using Dynamic Light Scattering (DLS)” Malvern Application Note MRK481-01. Turbidity (NTU) Poster# W4110