Pierre Cannon Sumon Nandy Amy Nandy December 18, 2009 Problem Statement, Mission Problem Statement: A clean, renewable energy source that provides baseload power without impacting the environment, regardless of seasonal weather conditions, does not exist for supplying power to African nations. Mission: To develop a feasible architecture and business strategy for an Ocean Thermal Energy Conversion system deployed off the African coast. 12/18/2009 OTEC African Deployment 2 Project Team Role Sponsor : Lockheed Martin Team Role: Research Contractor Sponsor Focus Areas Tasks: Feasibility study for possible OTEC site off African continent Investigation of planning activities required for OTEC deployment Development of location specific requirements for area Business/Financial plan for profitability in 30 years 12/18/2009 OTEC African Deployment 3 OTEC Description Oceanic Thermal Energy Conversion OTEC utilizes the ocean’s 20ºC natural thermal gradient between the warm surface water and the cold deep sea water to drive a Rankine Cycle OTEC utilizes the world’s largest solar radiation collector - the ocean. The ocean contains enough energy power all of the world’s electrical needs. 12/18/2009 OTEC African Deployment 4 5. Heat extraction from cold-water sink to condense the working fluid in the condenser. Cycle begins again Return to step 2 4. Expanding vapor drive the turbine, and electricity is created by a generator 2. Fluid pump pressurizes and pushes working fluid to evaporator 1. Power input to pumps to start process 3. Heat addition from the hotwater source used to evaporate the working fluid within the heat exchanger (Evaporator) OTEC African Deployment 5 OTEC Project Development Process 12/18/2009 OTEC African Deployment 6 Work Products System Description Document House of Quality Cost Model Risk Management Strategy Project Schedule 12/18/2009 Business / Marketing Approach Technology S-Curves CPN Simulation Model System Functionality Sequence Model OTEC African Deployment System Architecture Views (SV-) 7 Stakeholder Needs Analysis Prioritized Stakeholder Needs 1. Competitive Energy Cost 2. Minimal Time to Market 3. Replaces Non-renewable sources 4. Adaptable to Future Markets 5. Scalable Capacity Special Interest Groups •Environmental •African Sustainable Energy Local Community •Citizens •Local Gov’t Design Team OTEC System Competitors Related Engineering Characteristics •Lockheed Martin •Oil Industry 1. High Efficiency Components •GMU SEOR Faculty •HydroPower 2. Utilize Commercial Components •Partners / Subcontractors 3. Subsystems powered by Interfaces system power output •Ocean Environment 4. Modular design for power producing •Electric Company systems •Financing Group Engineering Characteristics Evaluated using House of Quality 12/18/2009 OTEC African Deployment 8 Regulations & Standards Platform Safety: Maritime Safety (DOT, USCG 46 CFR) Luminaries (UL 1598A) Electrical Installations on Shipboard (IEEE P45.1, P45.5) Designing & Construction of Floating Platforms (API RP 2FB) Underwater Cabling: Design & Construction (IEC 60092-350; NAVY OPNAV 11310.3B) Sheathing (IEC 60092-351, -359) Installation & Test (IEC 60092-350, -352; IEEE 45 INT 1-2) Workforce Safety: Job Hazard Analysis (OSHA 3071) Workplace First Aid (OSHA 3317) Hazardous Waste Operations (OSHA 3172) Occupational Health & Safety (OSHA 29-CFR 1910.1) Habitation on Offshore Installation (ABS Pub. 105) 12/18/2009 OTEC African Deployment 9 Other Considerations Supplier Qualification Several key components to be sourced (Water Pump, Turbine, Generator, Heat Exchangers & Power Cabling) Institution of Preferred Supplier Qualification System Process/Product control plan to ensure quality components & participation in the auditing of their processes Suppliers will be empowered - push high standards of quality to 2nd tier suppliers since their company reputation is at stake Standards Based Procurement - ensure that even the 2nd tier vendors push for quality - end products delivered to the OTEC system have higher reliability Integrated Logistics Support Maintainability support for equipment Support team to handle any questions/issues during program execution, with trained staff to deal with all situational needs 12/18/2009 OTEC African Deployment 10 Trade Study Research 12/18/2009 OTEC African Deployment 11 Sponsor Requirements Location shall be located off the African coast Humanitarian efforts strengthen US ties with African nations Sponsor has not conducted in-depth research in this area Africa is becoming a hot topic in Renewable Resources Locations shall provide: At least 20° C temperature difference between surface water and 1000 m deep water Economic Stability Political stability (reduces program risk) Established power infrastructure to I/F with OTEC Little or no coastal pirating crime 12/18/2009 OTEC African Deployment 12 Africa Continent Overview Over 500M people, yet 75% of Political instability & poor infrastructure plague the continent 12/18/2009 landmass uninhabited Highest birthrate of any continent with population expected to reach 2B by 2050 Fastest growing region on earth – facing most serious problems of food and water High potential for commercial OTEC plant off western coast OTEC African Deployment 13 3 2 1 0 Possible OTEC Locations Rank Criteria Weight Location Max ΔT @ 1000 m (°C) 20% Criteria Val 1 Lagos, Nigeria 2 Dar es Salaam, 20.5 Tanzania 3 Darkar, Senegal 4 Maputo, Mozambique 5 Walvis Bay, Namibia 12/18/2009 22.0 18.0 3.0 2.0 1.0 Min Depth for ΔT=20° (m) 15% Criteria Val 700 1000 3.0 Established Power Distribution System (Y/N) 15% Criteria Val Yes. Yes. Tanzania Electric Supply 2.0 Company, (TANESCO). 1500 1.0 1100 Yes. Primary Electricidade de 1.0 Mozambique (EDM). 19.0 1.0 13.0 14 deg C @ 0.0 0.0 1500m Yes No. Very Fragmented. Installation Facilities Available (Y/N) 15% Criteria Val 2 Yes. 2 2 No. 0 2 Yes. Established Captial City of Dakar 2 No. 0 Possible Yes. Well established port city. OTEC African Deployment Political Stability 15% Criteria Val Yes. Democratic $336.2 billion 5.3% 3 3 annual growth 2 0 Yes. Democratic. 2 Yes. Democratic. Good U.S. relations Sea Stability Final (Pirating) 100% 10% Criteria Val Score Pirating in Niger Delta Region 1 2.5 $20.7 billion Medium. High 7.1% annual 1 Drug Trafficking 2 growth Trade. 1.75 1 $13.4 billion 2.5% annual 1 growth 3 1.5 3 $9.9 billion Medium. High 6.8% annual 1 Drug Trafficking 2 growth Trade. 1.4 3 $13.2 billion 2.9% annual 1 growth 1.15 Yes. Democratic 3 Varying. High Illegal Drug Trade GDP (2008 est.) 10% Criteria Val Exceeds Requirements Meets Requirement May work. Not ideal Not possible No. No. 3 14 Technical Case Operational Concept Scope and Context Architecture Evaluation Functional Decomposition Architecture Development DoDAF Diagrams Executable Architecture 12/18/2009 OTEC African Deployment 15 Operational Concept System Boundary Control System Warm Seawater is External Input Power Plant Power to Power Plant is System Output Cold Seawater is External Input 12/18/2009 OTEC African Deployment 16 OTEC System P-Diagram (Noise Factors) •Temperature •Sea state •Weather •Corrosion (Input Signals) •Water •Startup Power OTEC System (Output Functions) •Power •Water Controls •Water Pump •Fluid Pump •OTEC CPU •Turbine •Generator •Heat Exchangers •Pipes •Working fluid OTEC African Deployment 17 Architecture Evaluation Closed Cycle OTEC is the Most Feasible and Mature Approach 12/18/2009 OTEC African Deployment 18 Functional Decomposition Provide Power to Customers (Stakeholder) Power Plant Power Distribution (Stakeholder) Personal Generator Oil Company Hydroelectric Power System Boundary Operate OTEC System Generate Power Pump Working Fluid Pump Water Condense Working Fluid Evaporate Working Fluid Drive Turbine Spin Generator Monitor Generator Power 12/18/2009 Control OTEC System Monitor Health Start OTEC System Monitor Fluid Pressure Monitor Evaporator temperature OTEC African Deployment Monitor Pump Power Monitor Turbine Speed Run OTEC CPU Control System Stop OTEC System Monitor Condenser temperature 19 External Systems/Context Diagrams Context Diagram Regulations Performance Rules Authorization Standards Water Startup Power Status Water Operate OTEC System A0 Power Provide Power to Power Grid Consumer Power EXTERNAL 12/18/2009 OTEC African Deployment 20 OTEC IDEF0 12/18/2009 OTEC African Deployment 21 Architecture Development The Six Stage Process: Structured Analysis L. Wagenhals, A. Levis, SYST 621 OV-1, OV-4, OV-5 System Functional Mapping SV-3, SV-4, SV-5a Business Strategy SV-8, SV-9 Market Analysis Architecture Behavior OV-6C, SV-10 CPN Tools 12/18/2009 OTEC African Deployment 22 DoDAF Diagrams Utilized CORE v5 to develop DoDAF views Developed applicable DoDAF diagrams for an interoperable architecture 12/18/2009 OTEC African Deployment 23 OTEC System Requirements 12/18/2009 OTEC African Deployment 24 Executable Architecture Leads to significant new insights into the design and operation of the OTEC system The structure CPN model is directly related to the functionality represented in the architecture Video Simulation 12/18/2009 OTEC African Deployment 25 Executable Architecture Results The executable CPN model provided additional input into the logical flow of the system System Control function benefited the most from the model How to can the system be adjusted to maintain optimum performance How can the system be stopped in the event of an error Led to additional requirements to perform control functionality 12/18/2009 OTEC African Deployment 26 Market Analysis Average OPEC Basket Price (USD) World Energy Goals Increase efficiency Decrease dependence on foreign oil Clean, Carbon Free Fuels Renewable sources $100.00 $90.00 $80.00 $70.00 $60.00 $50.00 $40.00 $30.00 $20.00 $10.00 $- Renewable Market Trends 1996 1997 1998 1999 2000 2001 2002 2003 2004 20052006200720082009 Data Source: OPEC Renewable energy market will grow at 431% in the next 10 years Oil predictions at 26% and natural gas at 46%. Oil Industry Driving Change due to Rapidly Rising Costs, Limited Resources and Political Instability in Major Supplying Countries 12/18/2009 OTEC African Deployment 27 Investment Strategy Alternative Investment Strategies Deployment Contract Type Risk Profit Internal IR&D High High Third Party License Agreement Low Low Shared Responsibility Power Purchase Agreement Med Med Market Introduction HI Pilot OTEC Plant Commercial OTEC Plant Establish Investment Partner Sign PPA First commercial plant in areas with high $/kWh Investor may have funds up-front or financing agreement Installation timing may impact subsystem technology choices Utilize Patent process, proprietary markings, and legal teaming agreements 12/18/2009 OTEC African Deployment 28 Program Risks 16 Risks identified in Risk Register OTEC Program Risk Register Each risk has a Risk Mitigation Strategy, Status, Probability, & Overall Risk Importance – calculated as the sum of Schedule, Cost and Performance Impact Impact Scores are on a scale of ‘0’ (No Impact) to ‘10’ (Extremely High Impact) OTEC Program Risk R15 Status Managing 12/18/2009 ID R15 Category Cost Description Mitigation Strategy Creation Date Perform studies to determine the correct location for the OTEC Platform OTEC platform, sizing of heat 9/1/2009 Costs exchangers, pumps, cold water pipe, and other major subsystem components OTEC African Deployment Cost 10 Impact Overall Probability Techical Schedule Imporance (%) 1 3 14 75 29 Affordability Calculations Assumptions 100 MW Capacity, 99% Uptime, 30 year Financing at 8% Power Co. and Investor require 25% of income for internal costs Sponsor sale price for system affordability: $307M Cash Flow Analysis $4,000.00 Cumulative Present Value Discrete Chance Nodes Sales Income Growth O&M Cost Growth Fixed Expenses $307M Investment Expected Value ($M) $3,500.00 $3,000.00 $2,500.00 $2,000.00 $1,500.00 $1,000.00 $500.00 $$(500.00) 1 3 5 Expected Value ($M) 7 9 11 13 15 17 19 21 23 25 27 29 Worst Case ($M) Best Case ($M) Net Present Value is $1.7B in 30 years 12/18/2009 OTEC African Deployment 30 Growth Potential Electricity Capacity Expansion Additional OTEC systems could be installed Current system could be upgraded to include more power modules Clean Water System Use the power created to create clean water Install an “Open-Cycle” system to create both at once Alternative Technology Solutions Geo-OTEC to power Oil Platforms Renewable Fuels – Ammonia as a Carbon Carrier Agriculture – Ammonia as a fertilizer 12/18/2009 OTEC African Deployment 31 Summary and Conclusions Consider methods to reduce system cost, consider: Sell directly to city to remove “middle-man” Platform cost savings: less-robust design, shorter CWP Recommend Africa installation after OTEC is ‘proven’ at large scale Alternative technology approaches increase possible installation area to include colder water regions Way Forward Recommendations Meet early and often with environmental policy teams regarding licensing and permits to ensure compliance and a clear path ahead Begin talks with Nigerian government to express interest in developing OTEC near Lagos; Establish a partnership with power distributor Verify ocean temperatures & geography; Consider university research 12/18/2009 OTEC African Deployment 32 Thank You Lockheed Martin Corporation Dr. Ted Johnson Kiffin Bryan GMU SEOR Faculty Dr. Thomas Speller Dr. Abbas K. Zaidi Faculty Reviewers 12/18/2009 OTEC African Deployment 33 Stakeholder Value Mapping Stakeholder Goals Analysis Rank 1 3 4 5 6 7 8 9 10 11 12 Interfaces: Financing Company Community: Local Government Interfaces: Electric Company Community: Local Citizens Spec. Int. Grps: Sustainable Energy Spec. Int. Grps: Environmental Competitors: Oil Industry Competitors: Hydro Power Industry Design Team: LM Partners /Subs Interfaces: Ocean Environment Design Team: GMU SEOR Faculty Row Sum Goals Score Goals Score (Indexed) 1.00 0.85 0.82 0.76 0.71 0.65 0.44 0.51 0.45 0.40 0.24 0.22 Design Team: Lockheed Martin Relative Weight 2 1 1.00 Lower Cost of Electricy ($/kWh) 5 4 5 5 5 5 1 5 5 0 0 2 42 29 1.00 2 1.00 Minimal time to Market 5 2 5 4 5 4 2 5 5 3 1 1 42 27 0.95 3 0.98 Replaces Non-renewable Energy Sources 5 3 5 4 4 5 5 5 2 0 2 1 41 26 0.92 4 0.93 Adaptable to Future Markets (fuels, water) 5 3 5 2 5 4 3 4 4 2 0 2 39 24 0.83 5 0.93 Scalable capacity to meet increased Demands 5 1 5 4 4 5 1 4 4 2 2 2 39 23 0.81 6 0.81 Little/No Environmental Impact 4 3 4 2 3 5 5 0 0 2 5 1 34 17 0.59 7 0.76 Energy Capacity (MW) meets local needs 4 5 3 5 1 3 2 3 3 1 0 2 32 17 0.58 8 0.71 High System Availability 4 4 5 5 5 3 1 0 0 2 0 1 30 16 0.55 9 0.69 High System Efficiency 4 5 2 3 2 2 3 2 2 2 2 0 29 13 0.47 10 0.43 At least 30 yrs System Lifetime 4 5 1 3 1 0 1 0 0 2 1 0 18 6 0.20 11 0.36 Jobs Created Locally 2 2 5 1 4 0 0 0 0 1 0 0 15 4 0.15 12 0.33 Minimize Operations & Maintenance Cost 3 5 0 3 0 0 0 0 0 3 0 0 14 4 0.12 13 0.31 Minimize System Capital Cost 5 5 0 1 0 0 0 0 0 2 0 0 13 3 0.12 55 47 45 42 39 36 24 28 25 22 13 12 Relative Weight Rank Relevant Stakeholders 12/18/2009 Stakeholder Goals Column Sum OTEC African Deployment 34 Quality Analysis Legend House of Quality Θ Ο ▲ ++ + ▬ ▼ 12/18/2009 Strong Relationship 9 Moderate Relationshp 3 Weak Relationship 1 Strong Positive Correlation Positive Correlation Negative Correlation Strong Negative Correlation OTEC African Deployment 35 Risk Register Status Active ID Category R01 Schedule Managing R02 Technical Managing R03 Technical Active R04 Technical Plan R05 Technical Active R06 Cost Active R07 Technical Active R08 Technical Managing R09 Technical Managing R10 Technical Managing R11 Active Schedule/ Cost R12 Technical Managing R13 Technical Plan R14 Technical Managing R15 Cost Managing R16 Technical 12/18/2009 Description Aggressive Schedule Incompatible Technologies Requirements Creep Meeting Requirements Training of Personnel Stability of Utility Provider Environmental Impacts Suitable platform location (Best / Selection of subcontractors Selection of major componets Suitable onshore manufacturing System security Underwater marine cable Working Fluid Leaks OTEC Platform Costs Unfamiliar Design Elements Mitigation Strategy Proactively track activities. Reconcile budgeted cost of work performed against acutal cost of work performed on weekly basis. Keep open communication with customer and partners ensureInterface all parties awaregroup of anywith schedule changes or delays.toMaster Schedule to monthly IPTare working partners and suppliers understand technology interfacing requirements and interface protocols. Ensure Interface Control firm Documents(ICDs) are stated submitted, reviewed, and agreed upon prior to Work to develop and agreed upon and derived requirements with customer. Establish Engineering Change review board and engineering change proposals as a vehicle documentingIntegrated upscope activities. Monitor activities and only work to to Create afor Requirements Project Team (IPT) with customer. Participants include stakeholders including: partners, customer, and internal team. IPT will serve to discuss andTraining communicate all requirements changes with team. status will be Ensure that and Technology manuals are budgeted and Project reviewed againt logisitics team for accurracy. Provide training material to the customer for final approval comments prior to finalthat delivery. Work withfor Utility provider to ensure proper infastructure is in place prior to Power Purchase Contract is finalized and signed. Provide detailed requirements to local utillity provider in development such thatconcerns proper eqiupment may be located Work with local early environmental groupsphase to understand and particular ecosystems in area of platform. Establish working dialog with community groups to understand issuestoand these needs into development of the system. Work with NOAA fullyfactor understand the ocean bathemetry and average monthy temperature at depth. By understanding enviornmental factors, the most feasible location can be selected. Leverage subcontractor research performend by the Lockheed Martin customer and select subcontractors with a history exemplory performance and ethics. Leverage expertise of partners and involve stakeholders early in process. Perform market and early prototyping analysis. Work with Nigerian Government to select an apporaprete fanufactoring facility. Work with subcontracs team to identify commercially avaible ships, dry docks, tugs, and similar marine construction crafts. Piracy has been an issue for some Oil Refinaries in the Niger Delta. The OTEC system will best practices to insure crew members are safe during there time on the platform. Impact Creation Overall Probability Date Cost Tech Sch Importance (%) 9/1/2009 6 10 0 16 50 9/1/2009 5 10 7 22 30 9/1/2009 4 5 4 13 30 9/1/2009 2 1 2 5 10 9/1/2009 3 5 3 11 10 9/1/2009 2 2 1 5 5 9/1/2009 1 1 3 5 10 9/1/2009 3 4 2 9 5 9/1/2009 1 3 1 5 10 9/1/2009 6 2 1 9 5 9/1/2009 3 1 3 7 10 9/1/2009 3 1 1 5 20 3 2 1 6 10 1 4 1 6 10 10 1 3 14 75 1 6 2 9 20 Size marine cable to handle 15% higher voltage rating that the expected peak power 9/1/2009 distrobution. Work with local maintenance environmental groups to understand where Develop a strict schedule and procedurethe for particurlar the workingenvironment fluid subsystem. Crew are to follow the documented procedure and OSHA regulations to ensure ammonia spills are handled as mandated in regulations. Perform studies to determine the correct location for the OTEC platform, sizing of heat exchangers, pumps, cold water pipe, and other major subsystem components 9/1/2009 Leverage expertise of partners and involve stakeholders 9/1/2009 OTEC African Deployment 36 X Pump Power Sensor Water Pump Tachometer Turbine Hot Water Pipe X Power Sensor X Generator Pressure Sensor X X X X X Fluid Pump ThermostatE Evaporator ThermostatC Condenser System Functions Control OTEC System Start OTEC System Run OTEC CPU Control System Stop OTEC System Generate Power Pump Working Fluids Pump Water Evaporate Working Fluid Drive Turbine Spin Generator Condense Working Fluid Monitor Health Monitor Turbine Speed Monitor Generator Power Monitor Condenser Temperature Monitor Evaporator Temperature Monitor Fluid Pressure Monitor Pump Power Cold Water Pipe System Components Central Computer System Functions to Component Mapping X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X OTEC African Deployment Project Plan WBS Developed based on Project Guidance Tasks organized and linked in MS Project 12/18/2009 OTEC African Deployment 38 Architecture Development L. Wagenhals, A. Levis, SYST 621 Lecture 8 12/18/2009 OTEC African Deployment 39 Technology S-Curves Key technology Focus Areas Cold Water Pipe Turbine Technology Cold Water Pipe Turbine Technology Steel Standard Steel Blades Fiber Glass Two Pressure Non-Heating Cycles Carbon Fiber MARKET PENTRATION Thermosetting Polymer Multiple Pressure ReHeating Cycles Metal Matrix Composites Multiple Pressure ReHeating w/Nano Coatings Advanced Steam Bottling TODAY 1993 12/18/2009 TODAY 2015 1970 OTEC African Deployment 2020 40 CPN Model 12/18/2009 OTEC African Deployment 41 CPN Simulation Video http://mason.gmu.edu/~amccull1/files/OTEC_CPN_Simulation.wmv 12/18/2009 OTEC African Deployment 42