Automation, Robotics & Mechatronics Laboratory Demonstration of Dynamic Designer for Solid Edge for Newfane High School Date: Oct. 26, Nov 2, 2002 by Rajan Bhatt, Graduate Student Chin Pei Tang, Graduate Student Dr. Venkat Krovi, Supervisor Demo Overview Why are we here? What is Dynamic Designer? Brief description of Functional Virtual Prototyping Functionality Frequently asked questions Features and Definitions, Applications Tutorial and Trainings, Resources available Motion Tutor Discussion of the examples: Step-by-step tutorial to get you started Simple Pendulum Governor Fourbar Mechanism Scissor Lift Actuator Clamp Functional Virtual Prototyping Functional Virtual Prototyping refers to virtual testing of functioning of your mechanical designs without having to build and test physical prototypes How? First: Create motion models containing constraints, contacts, forces, and actuators Second: Simulate mechanism motion Third: Review animations, plot engineering data, and check for interferences What does Dynamic Designer do? Offers a powerful simulation engine Permits functional simulation of your CAD models (Solid Works or Solid Edge) and outputs the same physical information (part interference, motor size, cam performance, gear and linkage layout, etc.) Pictures courtesy: http://www.dynamicdesignermotion.com/se/support/faq/index.htm The Functionality Mechanism Animation Moving Interference Detection Animate mechanisms based on the assembly constraints, any additional constraints, and actuators using a VCR-type interface and save it to an AVI or a VRML file. Check for interferences between parts as the mechanism moves through the real operating range. The motion of many mechanisms results from contacting parts. Engineering Data visualize animations synchronized with XY plots of engineering data. displacement, velocity, acceleration and reaction load/moment… Pictures courtesy: http://www.dynamicdesignermotion.com/se/support/faq/index.htm Frequently Asked Questions http://www.dynamicdesignermotion.com/se/support/faq/index.htm The following links should provide answers to most basic Dynamic Designer questions that you may have. Installation Resolve basic installation issues such as what operating systems and versions of Solid Edge Dynamic Designer can be installed on. Evaluation Find out how to obtain evaluation copies of Dynamic Designer and other evaluation options. Licensing Discover the different licensing options you have to choose from and how they work. Features and Definitions Answer your questions regarding Dynamic Designer features as well as an explanation of terminology used in the software. Functionality Investigate how to take advantage of all the functionality that Dynamic Designer has to offer. Results Learn how to study the results of your simulation through plots and FEA analysis. Applications View a list of industries and applications where Dynamic Designer can be used. Tutorials and Training Find out what type of training is available to users as well as information on tutorial models. Dynamic Designer Features & Definition “ So what is the minimum amount of terminology I will need ?” Dynamics: Kinematics & Kinetics Kinematics: Study of motion without regard to forces, gravity of motion. Kinetics: Study of forces on systems in motion Dynamic Designer Features & Definition Degree of Freedom (DOF) The directions an object can move in. In 2D plane How about 3D Space? Dynamic Designer Features & Definition DOF (Contd.) 2D Motion (3 DOF) 2 translation & 1 rotation (2 lengths & 1 angle) 3D Motion (6 DOF) 3 translation & 3 rotation (3 lengths & 3 angles) Dynamic Designer Features & Definition How joints affect DOF Joints (or constraints) restrict specific degrees of freedom between parts. In doing this, they limit the directions the parts are free to move with respect to each other. Dynamic Designer Features & Definition Revolute Joint 1 DOF (2 DOF restricted) Slider Joint 1 DOF (2 DOF restricted) Pin in slot 2 DOF (1 DOF restricted) Applications “ So how will this benefit my FIRST Robotics project?” Size motors and actuators Determine power consumption See how friction will increase power requirements and actuators size Force Transmission actuator power consumption is immediately available in an XY plot Friction What kind of motor to use? Solve problem like underestimating peak motor torque. Understand how forces are transmitted through a mechanical system Spring and Damper Stiffness the effect of spring/damper systems on system motion, quickly experiment with spring/damper rates Applications http://www.dynamicdesignermotion.com/se/support/faq/apps.htm Tutorials & Trainings “ So how do I get started?” http://www.dynamicdesignermotion.com/se/support.htm A detailed tutorial comes with the software http://www.dynamicdesignermotion.com/download/service_packs/DDMSE01R1-01.pdf Downloadable online training example Models: Fourbar, Governor, Actuator Clamp, Electro-Mechanical Switch. Resources These are all available online (links provided in your booklet): Dynamic Designer Motion Professional Manual (For Solid Edge) http://www.dynamicdesignermotion.com/download/service_packs/DDMSE01R1-01.pdf The Quick Start File (also called Motion Tutor) – We will go over this today… Let’s take a break… Next… “Motion Tutor” Available in the booklet … Step-by-step walk through the tutorials Fourbar Mechanism Example Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Opening Motion in Solid Edge Select “Motion” from the “Environment” pull down menu Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Parts used in the assembly Moving parts in the assembly Fixed parts in the assembly Drag and drop components to desired locations Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Coupler, Driver, and Rocker will have the ability to move Base will be fixed NOTE: Can also rigidly attach components to one another Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Inserting and Specifying Joints Dynamic Designer Motion will create motion joints from assembly mates that exist between components in the model One can also manually add motion joints when a suitable assembly mate does not exist Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Initial Joints and Degrees of Freedom Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Adding a Joint This box will pop up: Right Click on “Joint” and click on the desired joint type Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Using the IntelliMotion Builder Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Gravity” Tab Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Parts” Tab Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Joints” Tab Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Springs” Tab Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Motion” Tab Motion Types: Free (Default) Displacement Velocity Acceleration Function: Constant Step Harmonic Spline Expression Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Simulation” Tab Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member “Animation” Tab Click to save as an .avi file Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Animation of Assembly Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Plotting Desired Outputs Highlight desired object, right click, and then choose the desired output which you want to plot Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Viewing Plots Right click on “XY Plots” and then select “Show all plots” Resulting Plot Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member Pulling Information from “Realtime” Plots Position of linkage when velocity is a maximum Position of linkage when velocity is a minimum Slide based on original presentation developed by Jeffrey A. Webb, OSU Gateway Coalition Member A few of other examples are available in the booklet… Thank you! 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