Management Accounting: The Cornerstone for Business Decisions Flexible Budgets and Overhead Analysis Copyright ©2006 by South-Western, a division of Thomson Learning. All rights reserved. Learning Objectives 1. Prepare a flexible budget and use it for performance reporting. 2. Calculate the variable overhead variances and explain their meaning. 3. Calculate the fixed overhead variances and explain their meaning. 4. Prepare an activity-based flexible budget. Illustrate Static and Flexible Budget Variances 10-1 How to prepare a performance report based on a static budget (using budgeted production). For Quarter 2 Relationships from the Master Budget Actual Data Budgeted production units 1,590 Production units Materials: 1,800 Materials cost: $ 6,570.00 Labor cost: $ 2,250.00 1 plain t-shirt @ $3.00 5 ounces of ink @ $0.20 Labor: 0.12 hr. @ $10.00 10-1 How to prepare a performance report based on a static budget (using budgeted production). For Quarter 2 Relationships from the Master Budget Actual Data Variable overhead Maintenance Maintenance: $ 802.50 Power $ 255.00 Grounds keeping: $1,105 per qtr. Grounds keeping $ 1,055.00 Depreciation: $540 per qtr. Depreciation $ 0.12 hr. @ 3.75 Power 0.12 @ $1.25 Fixed overhead 540.00 REQUIRED: Prepare a performance report using a budget based on expected production. Calculation: Appears on next slide. 10-1 How to prepare a performance report based on a static budget (using budgeted production). Actual Units Budgeted Variance 1,590 1,800 $ 210.00 F DM cost $ 6,360.00 $ 6,570.00 210.00 U DL cost 1,908.00 2,250.00 342.00 U Maintenance 715.50 802.50 87.00 U Power 238.50 255.00 16.50 U 1,105.00 1,055.00 (50.00) F 540.00 540.00 - $ 10,867.00 $ 11,472.50 $ 605.50 Overhead: Variable: Fixed: Grounds Keeping Depreciation Total U Define the two types of flexible budgets. ◙ Before-the-fact Managers deal with uncertainty by seeing expected outcomes for a ranges of activity levels ◙ After-the-fact Managers build a flexible budget around the actual level of activity achieved. 10-2 How to prepare a flexible production budget. Levels of activity 1,100 Variable overhead 1,300 1,500 Maintenance Materials: 0.12 hr. @ 3.75 1 plain t-shirt @ $3.00 5 ounces of ink @ $0.20 Power 0.12 @ $1.25 Labor: 0.12 hr. @ $10.00 Fixed overhead Grounds keeping: $1,105 per qtr. Depreciation: $540 per qtr. Required: Prepare a budget for three levels of output: 1,100, 1,300, 1,500 units Calculation: Appears on the following slide 10-2 How to prepare a flexible production budget. Variable Cost Range of Production per Unit units Units 1,100 1,300 1,500 4.00 $4,400 $5,200 $ 6,000 1.20 1,320 1,560 1,800 Mainten. 0.45 495 585 675 Power 0.15 660 780 900 $6,875 $8,125 $ 9,375 DM cost DL cost $ Overhead: Variable: Tot var cost Remainder on following slide How to prepare a flexible 10-2 production budget. Fixed: Grds Kp $1,105 $1,105 $ 1,105 Deprec 540 540 540 Total fix cost $1,645 $1,645 $ 1,645 Total prod cost $8,520 $9,770 $11,020 How to prepare a performance 10-3 report using a flexible budget. Budgeted costs for the actual level of activity are calculated using the rates from Cornerstone 10-2 and the activity from Cornerstone 10-1, actual costs come from Cornerstone 10-1. REQUIRED: Prepare a performance report using budgeted costs for the and the actual level of activity. Calculations: Appears on the following slide. How to prepare a performance 10-3 report using a flexible budget. Actual Units Budgeted 1,800 1,800 $ 7,200 Variance $ - F 630.00 F (90.00) U DM cost $ 6,570.00 DL cost 2,250.00 2,160.00 Maintenance 802.50 810.00 7.50 F Power 255.00 270.00 15.00 F 1,105.00 1,055.00 (50.00) U 540.00 540.00 - $ 11,522.50 $ 12,035.00 $ 512.50 Overhead: Variable: Fixed: Grounds Keeping Depreciation Total F How to calculate the total 10-4 variable overhead variance. Standard variable overhead rate (SVOR) Actual variable overhead costs $5.00 DLH 200 hrs. (AH) @ $4.70 (AVOR) Standard rate allowed per unit 0.12 hr Actual production 1,600 units REQUIRED: Calculate the total variable overhead variance Calculation: Actual Costs AH x AVOR 200 x $4.70 = $940 - Applied Costs SH x SVOR 200 x $5.00 = $1,000 = Total Variance (AH x AVOR) (SH x SVOR) = $(60) 10-5 How to calculate the variable overhead variances: columnar and formula approaches. Standard variable overhead rate (SVOR) $5.00 DLH Actual variable overhead rate (AVOR) $4.70 Actual hours worked (AH) 200 hrs Number of t-shirts produced 1,600 units Hours allowed for production (SH) 192 hrs REQUIRED: Calculate the variable overhead spending and efficiency variances Calculation: Columnar appears on next slide. VOH Spending Variance = (AVOR – SVOR)AH = ($4.70 - $5.00)200 = $60 F VOH Efficiency Variance= (AH – SH)SVOR = (200 – 192)$5.00 = $40 U How to calculate the total 10-5 variable overhead variance. 1. AH x AVOR (Actual Hours x Actual Rate) 200 x $4.70 = $940 2. AH x SVOR (Actual Hours x Variable Overhead Rate 200 x $5.00 = $1,000 Spending Variance (1-2) $45 F 3. SH x SVOR (Standard Hours x Variable Overhead Rate) = $(60) Efficiency Variance (2-3) $30 U Total Variance (1-3) $15 F 10-6 How to prepare a performance report for the variable overhead variances. Standard variable overhead rate (SVOR) $5.00 DLH Actual costs: Maintenance $715 Power $225 Actual hours worked (AH) 200 hrs Number of t-shirts produced 1,600 units Variable overhead: Maintenance 0.12 hr @ $3.75 Power 0.12 hr @ $1.25 REQUIRED: Prepare a performance report that shows the variances on an item-by-item basis. Calculation: Appears on the following slide. 10-6 How to prepare a performance report for the variable overhead variances. Budget for Budget for Cost Actual Actual Spending Standard Efficiency Cost Formula Costs Hours Variance Hours Variance Mainten. $ 3.75 $ 715 $ 1.25 5.00 Power Total $ 750 $(35.00) F 225 250 (25) $ 940 $ 1,000 $(60.00) $ 720 $ 30.00 U F 240 10 U F $ 960.00 $ 40.00 U Discuss Fixed Overhead Variance Analysis ◙ Fixed overhead costs represent capacity costs, manufacturing capacity costs acquired in advance of usage and often allocated over time ◙ The Standard Fixed Overhead Rate (SFOR) = Budgeted Fixed Overhead Costs / Practical Capacity ◙ Measurement is usually done in DLH or MH instead of units 10-7 How to calculate the total fixed overhead variance. Standard fixed overhead rate (SFOR) $10 DLH Actual fixed overhead costs $1,780 Standard hours allowed per unit 0.12 Actual production 1,400 units REQUIRED: Calculate the total fixed overhead variance Calculation: Actual Costs AFOH $1,780 - Applied Fixed Overhead SH x SFOR 168 x $10 = $1,680 = Total Variance (AFOH – ApFOH) = $100 10-8 How to calculate the fixed overhead variances: columnar and formula approaches. Information from Cornerstone 10-6 Standard fixed overhead rate (SFOR) $10.00 DLH Budgeted fixed overhead (BFOH) $1,900 Number of t-shirts produced 1,400 units Hours allowed for production (SH) 168 hrs REQUIRED: Calculate the fixed overhead spending and volume variances Calculation: Columnar appears on next slide. FOH Spending Variance = (AFOH –BFOH) = ($1,780 - $1,900) = $120 F FOH Volume Variance = (BFOH – ApFOH) = (SHp –SH)SHOR = (190 – 168)$10.00 = $220 U 10-8 How to calculate the total fixed overhead variance. 1. Actual Fixed Overhead $1,780 2. Budgeted Fixed Overhead (SHp x SHOR) 190 x $10.00 = $1,900 Spending Variance (1-2) $120 F 3. SH x SFOR (Standard Hours x Fixed Overhead Rate) 168 x $10.00 = $1,680 Volume Variance (2-3) $220 U Total Variance (1-3) $100 F Illustrate Analysis of the Volume Variance How to prepare a static budget for an activity. 10-9 1. 2. Demand for purchase orders is based on materials requirements: 18,000 purchase orders. Resources needed: 1. 2. 3. 4. 6 purchasing agents, capable of processing 3,000 purchasing orders per year; salary $45,000. Supplies, projected to cost $1.05 per purchase order Desks and computers, depreciation $6,000 Office space, rent, and utilities $6,500 REQUIRED: Prepare a budget for the purchasing activity Calculation: Purchasing budget: Salaries $270,000 Deprec. $6,000 Supplies $18,900 Occup. $6,500 Total $301,400 How to prepare an activity flexible budget. 10-10 For simplicity the full set of information is not listed, but the individual activities, drivers, their cost, formulas, and the output levels are the inputs needed to prepare the budget. To illustrate, the maintenance activity would require the following information for its role in the budget: Activity: Maintenance Driver: Machine hours Fixed activity costs: $20,000 Variable activity rate: $5.50 per machine hour REQUIRED: Prepare an activity-based flexible budget Calculation: Follows on the next slide, Driver = DLH How to prepare an activity 10-10 flexible budget. Driver: DLH Formula Fixed DM 12,000 22,000 10 $ 120,000 $ 220,000 8 96,000 176,000 18 $ 228,000 $ 418,000 Fixed Variable 10,000 18,000 $ 20,000 $ 5.50 $ 75,000 $ 119,000 2.00 35,000 51,000 7.50 $ 120,000 $ 188,000 $ Variable - DL Subtotal Level of Activity $ $ - $ Driver: MH Mainten. Machining Subtotal Remainder follows on the next slide 15,000 $ 35,000 $ How to prepare an activity 10-10 flexible budget. Driver: # of Setups Fixed Setups Inspect. Subtotal $ Variable 25 30 - $ 1,800 $ 45,000 $ 54,000 80,000 2,100 132,500 143,000 $ 80,000 $ 3,900 $ 177,525 $ 197,030 16,000 27,000 $ 236,000 $ 247,000 Driver: # of Orders Fixed Purchas. $ 220,000 Variable $ 1.00 How to prepare an activity10-11 based performance report. Actual activity level is the first one for each activity listed in Cornerstone 10-10. Actual cost: Direct materials $103,000 Direct labor 83,000 Maintenance 57,000 Machining 27,000 Inspections 128,000 Setups 44,000 Purchases 230,000 REQUIRED: Prepare an activity-based performance report Calculation: Appears on next slide. How to prepare an activity10-11 based performance report. Act. Cost Bud. Cost Budget Var. DM $103,000 $100,000 $ 3,000 U DL 83,000 80,000 3,000 U Maint. 57,000 64,000 (7,000) F Machin. 27,000 31,000 (4,000) F Inspec. 128,000 132,500 (4,500) F Setups 44,000 45,000 (1,000) F Purch. 230,000 226,000 4,000 U Total $672,000 $678,500 $(6,500) F