12 -1 CHAPTER Environment Cost Management 12 -2 Objectives 1. Discuss the importance of measuring After studying this environmentchapter, costs. you should 2. Explain how environmental be able to: costs are assigned to products and processes. 3. Describe the life-cycle cost assessment model. 4. Compare and contrast activity- and strategicbased environmental control. 12 -3 The Benefits of Ecoefficiency Ecoefficiency essentially maintains that organizations can produce more useful goods and services while simultaneously reducing negative environmental impacts, resource consumption, and costs. 12 -4 Incentives and causes for increased efficiency: 1) Customers are demanding products that are environmental friendly 12 -5 Incentives and causes for increased efficiency: 1) Customers are demanding products that are environmental friendly 2) Employees prefer to work for environmentally respective firms 12 -6 Causes and Incentives for Ecoefficiency Customer Demand For Cleaner Products 12 -7 Cost Reduction and Competitive Advantage Better Employees and Greater Productivity ECOEFFICENCY Innovations and New Opportunities Lower Cost of Capital and Lower Insurance Significant Special Benefits Leading to Improved Image 12 -8 Environmental Quality Cost Model Environmental costs are costs that are incurred because poor environmental quality exists or may exist. Environmental costs can be classified in four categories: prevention costs, detection costs, internal failure costs, and external failure costs. Classification of Environmental Costs by Activity Prevention Activities Evaluating and selecting suppliers Evaluating and selecting pollution control equipment Designing processes Designing products Carrying out environmental studies Auditing environmental risks Developing environmental management systems Recycling products Obtaining ISO 14001 certification 12 -9 Classification of Environmental Costs by Activity Detection Activities Auditing environmental activities Inspecting products and processes Developing environmental performance measures Testing for contamination Verifying supplier environmental performance Measuring contamination levels 12 -10 Classification of Environmental Costs by Activity Internal Failure Activities Operating pollution control equipment Treating and disposing of toxic waste Maintaining pollution equipment Licensing facilities for producing contaminants Recycle scrap 12 -11 Classification of Environmental Costs by Activity External Failure Activities Cleaning up a polluted lake Cleaning up oil spills Cleaning up contaminated soil Settling personal injury claims (environmentally related) Restoring land to natural state Losing sales due to poor environmental reputation Using materials and energy inefficiently Receiving medical care due to polluted air (S) Losing employment because of contamination (S) 12 -12 12 -13 Numade Corporation Environmental Cost Report For the Year Ended December 31, 2004 Environmental Costs Prevention costs: Training employees Designing products Selecting equipment Detection costs: Inspecting processes Developing measures Percentage of Operating Costs $ 60,000 180,000 40,000 $280,000 $240,000 80,000 320,000 Continued 1.40% 1.60 12 -14 Environmental Costs Internal failure costs: Operating pollution equipment Maintaining pollution equipment External failure costs: Cleaning up lake Restoring land Incurring property damage claim Totals Percentage of Operating Costs $400,000 200,000 $ 600,000 3.00% $900,000 500,000 400,000 1,800,000 $3,000,000 9.00 15.00% 12 -15 Numade Corporation Environmental Financial Statement For the Year Ended December 31, 2004 Environmental benefits: Cost reductions, contaminants $ 300,000 Cost reductions, hazardous waste disposal 400,000 Recycling income 200,000 Energy conservation cost savings 100,000 Packaging cost reductions 150,000 Total environmental benefits Continued $1,150,000 12 -16 Numade Corporation Environmental Financial Statement For the Year Ended December 31, 2004 Environmental costs: Prevention costs $ 280,000 Detection costs 320,000 Internal failure costs 600,000 External failure costs 100,000 Packaging cost reductions Total environmental costs 1,800,000 $1,150,000 12 -17 Environment Product Costs The environmental costs of processes that produce, market, and deliver products and the environmental postpurchase costs caused by the use and disposal of the products are examples of environmental product costs. 12 -18 Full environmental costing is the assignment of all environmental costs, both private and societal, to products. 12 -19 Full private costing is the assignment of only private cost to individual products. Private costing is probably a good starting point for many firms. Private costs can be assigned using data created inside the firm. 12 -20 ABC Environmental Costing Activities Evaluate and select suppliers Cleanser A Cleanser B $0.20 $ 0.05 Design processes (to reduce pollution) 0.10 0.10 Inspect processes (for pollution problems) 0.25 0.15 Capture and treat chlorofluorocarbons 0.05 1.00 Maintain environmental equipment 0.00 0.50 Toxic waste disposal 0.10 1.75 Excessive materials usage 0.08 0.25 $0.78 $ 3.80 9.02 16.20 $9.80 $20.00 100,000 100,000 Environmental cost per unit Other manufacturing costs (nonenvironmental) Unit cost Units produced 12 -21 Product stewardship is the practice of designing, manufacturing, maintaining, and recycling products to minimize adverse environmental impacts. 12 -22 Life-cycle assessment identifies the environmental consequences of a product through its entire life cycle, and then searches for opportunities to obtain environmental improvements. 12 -23 Life-cycle cost assessment assigns costs and benefits to the environmental consequences and improvements. Product-Life Cycle Stages 12 -24 Raw Materials Controlled by Supplier Production Controlled by Manufacturer Packaging Recycling Product Use and Maintenance Controlled by Customer Disposal 12 -25 Assessment Stages Inventory analysis Impact analysis Improvement analysis 12 -26 Inventory Analysis Inventory analysis specifies the types and quantities of materials and energy inputs needed and the resulting environmental releases in the form of solid, liquid, and gaseous residues. 12 -27 PAPER CUP POLYFORM CUP Materials usage per cup: Wood and bark (g) 33.0 0.0 4.1 3.2 10.0 11.5 Steam (kg) 9,000-12,000 5,000 Power (GJ) 3.5 0.4-0.6 Cooling water (m3) 50 154 50-190 0.5-2.0 Suspended solids (kg) 35-60 trace BOD (kg) 30-50 0.07 5-7 0 1-20 20 Petroleum (g) Finished weight (g) Utilities per mg of material: Water effluent per mg of material: Volume (m3) Organochlorides (kg) Metal salts (kg) 12 -28 PAPER CUP POLYFORM CUP Air Emissions per mg of material: Chlorine (kg) 0.5 0 Sulfides (kg) 2.0 0 5-15 0.1 0 35-50 Possible Easy Low High 20 40 Mass to landfill (g) 10.1 11.5 Biodegradable Yes No Particulates (kg) Pentane (kg) Recycle potential: Primary user After use Ultimate disposal: Heat recovery (Mj/kg) 12 -29 PAPER CUP Material usage POLYFORM CUP $0.010 $0.004 Utilities 0.012 0.003 Contaminant-related resources 0.008 0.005 $0.030 $0.012 -0.001 -0.004 Environmental cost per unit $0.029 $0.008 Total private costs Recycling benefits (societal) 12 -30 Impact Analysis Impact analysis assesses the environmental effects of competing designs and provides a relative ranking of those effects. 12 -31 Improvement Analysis Improvement analysis has the objective of reducing the environmental impacts revealed by the inventory and impact steps. 12 -32 Environmental Perspective Five core objectives for the environmental perspectives: Minimize the use of raw or virgin materials Minimize the use of hazardous materials Minimize energy requirements for production and use of the product Minimize the release of solid, liquid, and gaseous residues Maximize opportunities to recycle 12 -33 NONVALUE-ADDED ENVIRONMENTAL ACTIVITY Inspecting processes YEAR 2004 2003 $ 200,000 $ 240,000 Operating pollution equipment 350,000 400,000 Maintaining pollution equipment 200,000 200,000 Cleaning up water pollution 700,000 900,000 Property damage claim 300,000 400,000 $1,750,000 $2,140,000 Totals Environmental Cost Trend Graph Environmental Costs/Sales 1 2 3 4 5 Periods 6 7 8 12 -34 Bar Graph for Trend Analysis CFC Emissions 100 80 60 40 20 0 2001 2002 2003 Pounds emitted 2004 12 -35 Hazardous Waste Pie Chart Treated 15.0% Incinerated 35.0% Recycled 5.0% Landfilled 25.0% Incinerated Treated Recycled Landfilled Deep-well injected Deep-well injected 20.0% 12 -36 12 -37 Chapter Twelve The End 12 -38