FIBER OPTIC SENSORS FOR HTS MAGNETS 28.09.11 Melanie Turenne Acknowledgements 2 This work was partially supported by the US DOE SBIR Program Collaborators include: Muons, Inc. Muons, Inc. Dr. Rolland Johnson Dr. Gene Flanagan CERN special topic seminar: Fiber optic sensors for HTS magnets North Carolina State University Department of Materials Science and Engineering Dr. Frank Hunte Dr. Justin Schwartz Liyang Ye mturenne@gmail.com Overview 3 Background on optical fibers Optical fiber sensors Application in HTS magnets Sensor technologies: Brillouin, FBGs, Rayleigh Research Bi2212 process monitoring Cryogenic calibration YBCO quench detection Conclusions and Future work CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Overview 4 Background on optical fibers Optical fiber sensors Application in HTS magnets Sensor technologies: Brillouin, FBGs, Rayleigh Research Bi2212 process monitoring Cryogenic calibration YBCO quench detection Conclusions and Future work CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Basics of optical fibers 5 Optical fibers act as waveguides to transmit light down their core Core and cladding have slightly different indexes of refraction which causes total internal reflection Made of high purity glass – silicon dioxide (SiO2), aka silica Can be doped with Ge, F, H, RE depending on application CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com How optical fibers are made Glass pre-form is made, heated (to 2000 °C) in a vertical orientation and pulled through a draw tower Coatings are applied for individual applications CERN special topic seminar: Fiber optic sensors for HTS magnets www.fiberinstrumentsales.com/blog/2010/04/26/how-are-fiber-optics-made/ 6 mturenne@gmail.com Types of optical fibers 7 en.wikipedia.org/wiki/Optical_fiber CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Properties of optical fibers (SMF) 8 Gold coating = 155 μm Cladding = 125 μm Core = 9 μm Tensile strength > 700 MPa Minimum bend radius is typically 100 times the fiber’s radius CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Various sensing applications 9 Sensors for temperature, strain, radiation, pressure, position Extrinsic sensors measure a change outside the fiber body, e.g. Fabry-Perot interferometers Intrinsic sensing takes place within the fiber, where physical changes to the fiber reflect changes in the light passing through it CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Overview 10 Background on optical fibers Optical fiber sensors Application in HTS magnets Sensor technologies: Brillouin, FBGs, Rayleigh Research Bi2212 process monitoring Cryogenic calibration YBCO quench detection Conclusions and Future work CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Motivation for HTS 11 Quench detection in HTS magnets is difficult due to the slow normal zone propagation velocity Traditional voltage tap methods do not have the spatial resolution necessary for practical application in HTS systems, and are more cumbersome Thus more advanced sensors capable of distributed sensing are required HT processing of Bi2212 Peak temperature held for only a short time period Temperature reaches ~900 °C in a pure oxygen environment Precise local temperature information is needed to optimize performance CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Advantages of optical fiber sensors 12 Immune to RF and electromagnetic waves Small and lightweight Low loss Available in long lengths (50 km) Distributed (or quasi-distributed) sensors CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Major challenges 13 Low cryogenic sensitivity – coatings required Bi2212 heat treatment survivability and compatibility of fiber, coating, and conductor Separation of temperature and strain effects Balance of temporal and spatial resolution Integration into large-scale magnet systems Placement Protection during winding, processing and operation Calibration CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Overview 14 Background on optical fibers Optical fiber sensors Application in HTS magnets Sensor technologies: Brillouin, FBGs, Rayleigh Research Bi2212 process monitoring Cryogenic calibration YBCO quench detection Conclusions and Future work CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com 15 Brillouin Scattering mturenne@gmail.com Brillouin scattering theory 16 Light is scattered off acoustic phonons and is shifted by some Brillouin frequency where n is the index of refraction, Va is the acoustic velocity, and λ is the wavelength of incoming light CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Brillouin sensing 17 Three properties are measured in order to simultaneously determine temperature and strain: Brillouin power (intensity) Frequency shift Line-width (FWHM) At room temperature, these values vary linearly; however at cryogenic temperatures they are nonlinear CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Previous Brillouin research 18 Mahar et al., explored Brillouin scattering for LTS magnets (thesis 2008, MIT) Mapped the Brillouin parameters under various strain and temperature conditions for superconducting magnet application Achieved moderate temporal resolution of 0.5 s, but only a 5 m spatial resolution Might be acceptable for LTS, but probably not for HTS systems CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com 19 Fiber Bragg gratings (FBGs) mturenne@gmail.com FBG fabrication 20 Gratings are a local, periodic change in the refractive index of a fiber’s core Written into a fiber by exposure to UV light through a phase mask www.ibsen.dk/phasemasks/fbgphasemasks CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Bragg wavelength 21 Each grating reflects a single Bragg wavelength, lB: lB = 2nL where n is the refractive index and L is the grating pitch CERN special topic seminar: Fiber optic sensors for HTS magnets en.wikipedia.org/wiki/Fiber_Bragg_grating mturenne@gmail.com Basic principles 22 Changes in the temperature or strain state of the fiber change the Bragg wavelength: ΔλB = λB[(1-ρα)ε + (α+ξ)ΔT] where ρα is the photoelastic constant, α is the coefficient of thermal expansion and ξ is the thermo-optic coefficient lB = 2nL CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Sample FBG signal Reflected power (dB) 23 λB CERN special topic seminar: Fiber optic sensors for HTS magnets λB+Δλ Wavelength (nm) mturenne@gmail.com Application of FBGs 24 Multiplexing possible – write many gratings on one fiber Time division multiplexing (TDM) Wavelength division multiplexing (WDM) Systems can monitor up to 64 fibers at once Interrogation system costs ~$20K-40K with speeds of 1Hz - 2 MHz CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com 25 Rayleigh scattering mturenne@gmail.com 26 CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com 27 CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com 28 CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Sample signal from Luna OBR 29 Distance from Luna OBR (m) 5.8 -99.4 -40 -60 -70 -99.6 -99.8 Amplitude (dB/mm) Amplitude (dB/mm) -50 5.9 6.0 6.1 6.2 6.5 6.6 Reference scan (RT) -6.3raw 6.4amplitude data -80 -100.0 End of short patchcord (splice location) End of 5 m patchcord -100.2 -100.4 -100.6 -100.8 FC/APC connector from -101.0 Luna OBR to patchcord End of fiber -101.2 -101.4 -90 -100 -110 0 1 2 3 4 5 6 7 Distance from Luna OBR (m) CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Application of Rayleigh scattering 30 Entire fiber serves as distributed sensor Calibration over temperature range and for specific coating conditions may be necessary Balance must be found between temporal, spatial resolution and monitoring length CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Comparison of relevant sensing techniques for HTS applications 31 Fiber Bragg Gratings + − Pros + Conceptually simple + Grating multiplexing possible (TDM, WDM) + Multiple fiber sampling + Fast (2 MHz sampling rate) Cons − Cost of gratings ($10-$100 each) − Only quasi-distributed sensing − Erasure above 650 °C − No separation of strain/temperature CERN special topic seminar: Fiber optic sensors for HTS magnets Rayleigh Scattering + − Pros + No post-processing of fiber needed + Survive high temperatures + Truly distributed sensing + High spatial resolution Cons − High processing time (>10s) − Calibration dependent − Hardware more expensive − Sensitive to vibrations − No separation of strain/temperature mturenne@gmail.com Overview 32 Background on optical fibers Optical fiber sensors Application in HTS magnets Sensor technologies: Brillouin, FBGs, Rayleigh Research Bi2212 process monitoring Cryogenic calibration YBCO quench detection Conclusions and Future work CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com NOT TO SCALE 33 Bi2212 Heat Treatment Process Monitoring mturenne@gmail.com Bi2212 process monitoring Compatibility of gold fibers and Bi2212 34 SEM/EDS images 66.3% Ag 33.7% Au Fiber 78.4% Ag 21.6% Au Ic testing Ic varied only 2% from control, well within statistical variation Sample D = 1000 μm 1.0 mV/cm 0.1 mV/cm IC (A) IC (A) With fiber 279 231 W/o fiber 284 235 4.2 K, 5 T background field CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Bi2212 process monitoring FBGs 35 FBG Heat Treatment Test 1578 1577 Bragg Wavelength (nm) 1576 1575 1574 1573 Erasure at ~650 °C 1572 1571 1570 1569 1568 1567 0 100 200 300 400 500 600 700 800 900 Temperature (C) CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Bi2212 process monitoring Rayleigh scattering 36 to TC monitoring computer Insulation FO Loc 1 FO Loc 2 Gold furnace Quartz tube Thermocouples Gold coated fiber Patchcord Splice LUNA OBR Experimental set-up CERN special topic seminar: Fiber optic sensors for HTS magnets to LUNA monitoring computer mturenne@gmail.com Bi2212 process monitoring Rayleigh scattering 37 Temperature profile over time 900 Monitoring TC 800 Furnace TC Temperature (deg C) 700 FO Loc 1 600 FO Loc 2 500 400 300 200 100 0 0 50 CERN special topic seminar: Fiber optic sensors for HTS magnets 100 Time (min) 150 200 mturenne@gmail.com Bi2212 process monitoring Rayleigh scattering 38 Temperature Profile vs Distance 800 700 600 500 Temp (C) FO Loc 1 700 662 586 503 556 487 452 325 256 200 129 70 23 400 FO Loc 2 300 200 100 0 6.8 6.9 CERN special topic seminar: Fiber optic sensors for HTS magnets 7.0 7.1 Distance from Luna OBR (m) 7.2 7.3 mturenne@gmail.com 39 Cryogenic Calibration mturenne@gmail.com Cryogenic Calibration FBGs (1) 40 Two “strain-free” FBGs with different Bragg wavelengths were attached to a copper plate fitted with a heater The plate was submerged in liquid nitrogen and a heater was used to heat the sample to room temperature Thermocouples and a Cernox thermometer monitored the temperature of the plate CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Cryogenic Calibration FBGs (2) 41 FBG Cryogenic Calibration Curve Normalized Bragg Wavelength (nm/nm) 1.0002 1.0000 0.9998 0.9996 0.9994 1516 nm 0.9992 1568 nm 0.9990 50 100 150 200 250 300 Temperature (K) CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Cryogenic calibration Rayleigh scattering (1) 42 Four coated fibers were calibrated down to 50 K using a cryocooler Acrylate (telecommunications grade) fiber Gold as-received fiber Gold annealed (120 °C for 20 hours) fiber Gold + nGimat doped titanate fiber The average spectral shift (from a 281 K reference scan) along the length of the fiber was found for various temperatures between 50 K and 295 K, in a “strain-free” state CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Cryogenic calibration Rayleigh scattering (2) 43 450 y = 2E-05x3 - 0.0126x2 + 0.3702x + 404.32 40 nGimat Spectral Shift from 281 K ref (GHz) 400 41 Acrylate 350 42 Gold AR 300 y= 8E-06x3 - 0.0058x2 + 0.0223x + 273.07 43 Gold Annealed 250 200 y = 7E-06x3 - 0.0055x2 + 0.1112x + 255.68 150 y = 6E-06x3 - 0.0046x2 - 0.0398x + 249.5 100 50 0 -50 0 50 100 150 200 250 Acrylate fiber most sensitive (largest spectral shift) Gold fibers approximately the same; need better bonding of gold to silica fibers 300 Temperature (K) CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com 44 Quench Detection in YBCO CC mturenne@gmail.com Quench Detection FBGs (1) 45 Operating on coldhead of cryocooler at 65 K Applied constant current at 60% IC (150A/240A) Quench initiated by a heater pulse TC37 TC36 TC35 TC34 TC33 TC32 TC31 V20 FO Temp Probe FO Strain Gauge HTR V25 CERN special topic seminar: Fiber optic sensors for HTS magnets V24 V = voltage tap TC = thermocouple V22 V21 V23 mturenne@gmail.com Quench Detection FBGs (2) 46 160 1514.730 (a) Thermocouple response TC34 12 Wavelength Peak (nm) Pulse Height (V) 10 120 8 6 TC35 4 2 0 0.0 0.5 100 1.0 TC33 1.5 Time (s) TC36 80 TC32 60 TC38 TC37 40 0 1 2 3 4 TC30 5 1514.725 1514.720 1514.715 1514.710 1514.705 1514.700 TC31 0 6 1 2 3 4 (b) Voltage Vij Wavelength Peak (nm) 0.10 0.08 V23 0.06 0.04 V24 0.02 V22 V21 0.00 0 1 2 3 Time (s) 6 7 8 9 10 11 12 8 9 10 11 12 1515.3 (d) Strain FBG V20 0.12 5 Time (s) Time (s) 0.14 Vij (mV) (c) Temperature FBG 4 CERN special topic seminar: Fiber optic sensors for HTS magnets 1515.1 1515.0 1514.9 1514.8 1514.7 V25 5 1515.2 F. Hunte et al, PAC09 Temperature (K) 140 Heater pulse 6 0 1 2 3 4 5 6 7 Time (s) mturenne@gmail.com Quench Detection Rayleigh scattering (1) 47 A 10 cm long straight sample of AMSC YBCO was fitted to the cold head of a cryocooler Instrumented for quench measurement One side with thermocouples, voltage taps Gold + nGimat fiber attached to opposite side Sample temperature varied from 45 to 55 K Cryocooler was switched off for measurements; transport current of 200 A was applied and quench triggered with pulse from heater wire; fiber was scanned every 4 seconds CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Quench Detection Rayleigh scattering (2) 48 Voltage taps TC1 TC2 TC3 TC5 TC6 Coldhead Heater Optical fibers attached with GE varnish CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Quench Detection Rayleigh scattering (3) 49 Quench response from thermocouples and fiber as a function of time 70 45 Temperature change from initial (K) 40 TC5 60 TC6 35 Coldhead 50 30 FO3 FO5 40 25 FO6 20 30 15 20 10 10 5 0 Inverse spectral shift from initial scan (GHz) TC3 0 0 2 4 6 CERN special topic seminar: Fiber optic sensors for HTS magnets 8 Time (s) 10 12 14 16 mturenne@gmail.com Quench Detection Rayleigh scattering (4) 50 Quench response from optical fiber and thermocouples along length of sample 70 Fiber - 4 seconds Fiber - 8 seconds Fiber - 12 seconds Fiber - 16 seconds TC - 4 seconds TC - 8 seconds TC - 12 seconds TC - 16 seconds 50 40 30 60 50 40 20 30 10 20 0 10 -10 11.05 YBCO TC6 11.07 TC5 11.09 CERN special topic seminar: Fiber optic sensors for HTS magnets TC3 11.11 TC2 TC1 11.13 11.15 Distance from OBR (m) Temperature change from initial (K) Inverse spectral shift from initial scan (GHz) 60 0 11.17 mturenne@gmail.com Overview 51 Background on optical fibers Optical fiber sensors Application in HTS magnets Sensor technologies: Brillouin, FBGs, Rayleigh Research Bi2212 process monitoring Cryogenic calibration YBCO quench detection Conclusions and Future work CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Conclusions (1) 52 Investigating FBGs and Rayleigh backscattering for application in HTS magnets Bi2212 process monitoring Bi2212 and gold fibers compatible during HT Type I FBGs not suitable; chemical composition gratings (CCGs) and Type II fsIR FBGs may be Rayleigh scattering looks promising! YBCO quench detection Successful proof-of-concept with FBGs Preliminary success using Rayleigh scattering CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Conclusions (2) 53 Optical fiber sensors have the capability to provide distributed temperature and strain measurements for superconducting magnet systems, but a large-scale effort needs to be undertaken in order to make them a viable, reliable, and trusted sensing technology CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Future Work Short Term Goals 54 Investigate additional coatings for enhanced cryogenic sensitivity and protection of the fibers Introduce strain gauges for quantitative measurements of strain/temperature on Rayleigh quench experiment Optimize low-temperature Rayleigh DAQ Instrument small YBCO coil with coated optical fibers and measure quench using Rayleigh Heat treat small Bi2212 coil using Rayleigh backscattering; possibly test at cryogenic temperatures CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com Future Work Long Term Goals 55 Further quench studies using FBGs Faster scanning rates (1 kHz) Multiple FBGs in small YBCO coil Investigate CCGs and fsIR FBGs for Bi2212 process monitoring Implement a faster processing platform for analyzing Rayleigh data, with the aim of significantly improving temporal resolution (new SBIR phase I grant) Develop fiber sensing package, including fiber coatings and sheathing/sleeve for magnet integration CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com One more thing… 56 Need a collaboration between people/groups with experience in: Optical fiber technology Superconducting magnet design Cryogenic and vacuum systems Signal processing Together we can make this a reality! CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com END Thank you for your attention! mturenne@gmail.com Relevant publications 58 High temperature compatibility of Bi2212 and goldcoated optical fibers (M. Turenne, PAC09) High temperature testing of traditional FBGs (M. Turenne, SOFE09) and fs-IR FBGs (unpublished) High temperature testing of gold coated fibers using Rayleigh backscattering (M. Turenne, ASC 2010) Cryogenic quench measurements of YBCO using FBGs (F. Hunte, PAC09) Brillouin scattering for superconducting magnets (S. Mahar, thesis, MIT 2008) CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com High temperature FBGs Chemical composition gratings (CCGs) 59 Similar to FBGs but with much higher thermal capacity Formed by annealing fibers with existing FBGs near 1000 °C FBG is erased CCG grows in its place May be solution to Bi2212 monitoring CERN special topic seminar: Fiber optic sensors for HTS magnets spie.org/x39542.xml?pf=true&ArticleID=x39542 mturenne@gmail.com High temperature FBGs Ultrafast laser writing 60 Temperature resistant FBGs can also be formed by writing the grating using ultrafast lasers (fsIR) This creates color centers and/or local damage at the grating location, which requires more energy to diffuse Reduces the need for hydrogen pre-loading fsIR gratings can withstand temperatures upwards of 1000 °C for hundreds of hours CERN special topic seminar: Fiber optic sensors for HTS magnets mturenne@gmail.com