Alachua County, Florida Energy Conservation Strategies i i DR 1.5 inch l o go C M A Y B R E M O V E T H E IC P T U R E RF M O B E H T A DG IN ? S O N E R om m oAFT W asteand October22,2008 EnergyI m plicatons Report -n Contents Key Terms v 4 Waste and Energy Implications 1 4.1 Municipal Solid Waste Management .............................................................................. 4.1.1 Summary of Recommendations ......................................................................... 4.1.2 Introduction ...................................................................................................... 4.1.3 Management Options for Minimizing Greenhouse Gas Emissions ........................ 4.1.4 Recycling ........................................................................................................... 4.1.5 Commercial and Multifamily Recycling ............................................................. 14 4.2 Waste-to-Wealth............................................................................................................ 23 4.2.1 Recycling Market Development Zones (RMDZs) .............................................. 24 4.2.2 Potential Products for the RMDZ ...................................................................... 28 4.2.3 Re-use .............................................................................................................. 29 4.2.4 Zero Waste ....................................................................................................... 34 4.2.5 Local Work Toward Zero Waste ....................................................................... 38 4.3 Municipal Solid Waste is not a Sustainable Fuel .......................................................... 39 4.4 Biosolids ....................................................................................................................... 43 4.4.1 Summary of Recommendations ....................................................................... 43 4.4.2 Definitions and Process Description ................................................................. 44 4.4.3 Management of Biosolids in Alachua County ................................................... 46 4.4.4 Pharma-Pollution in Drinking Water ................................................................. 49 4.4.5 Producing Class A or Class AA Biosolids .......................................................... 51 4.4.6 Energy Analysis of Anaerobic Digestion ........................................................... 55 4.4.7 Biosolids as Plant Nutrients ............................................................................. 56 4.4.8 Incineration (burning) ...................................................................................... 58 Bibliography 1 1 3 5 11 59 List of Tables 4.1 The Biggest Bang for the Buck .......................................................................................... 4.2 Components of Municipal Solid Waste in the U.S. (per year) .............................................. 4.3 Net GHG Emissions from Source Reduction and MSW Management Options (MTCE/Ton) a 8 4.4 Characteristics of Successful Multifamily Recycling Programs .......................................... 17 4.5 Useful Products Made From Recycled or Scrap Material .................................................. 39 4.6 Energy Required Using Recycled and Virgin Content vs WTE † .............................................................. 40 4.7 Wastewater Processing: Aerobic and Anaerobic Digestion ............................................... 45 4.8 Global Warming Potentials of Greenhouse Gases (IPCC 4) .............................................. 46 4.9 Why Incinerating Biosolids Does Not Generate Electricity † ............................................................................... 58 2 6 List of Figures 4.1 Composition of Municipal Solid Waste †in the United States (2006) ..................................... 5 4.2 4.3 4.4 4.5 4.6 Example Yard Waste Flier from Seattle .............................................................................. Example Yard Waste Flier from Seattle ............................................................................. 10 Wages In Recycling and Waste-Handling Industry .......................................................... 24 Reuser Building, Inc., Gainesville, Florida ........................................................................ 33 Materials Flow Diagrams .................................................................................................. 35 (a) Current Materials Lifecycle ............................................................................... 35 (b) Ideal Materials Lifecylcle .................................................................................. 35 4.7 Nitrate Testing at Whistling Pines Ranch, 2007 ............................................................... 50 4.8 Example Wastewater Treatment Process ......................................................................... 52 4.9 An Example of Aerobic Digestion of Wastewater ............................................................. 55 4.10 Advanced Anaerobic Digestion Tanks ............................................................................ 56 9 Text Boxes 4.1 4.2 4.3 4.4 4.5 Florida Restrictions on Packaging ...................................................................................... JEA’s Class AA Fertilizer from Biosolids ............................................................................ 48 Anaerobic Digestion .......................................................................................................... 53 Class A versus Class B Biosolids ....................................................................................... 54 Estimated Carbon Impact of Hauling Sludge for Landspreading. .................................... 57 4 Key Terms agronomic uptake The amount of nutrients that a plants can absorb from a given area of land. Plants use the nutrients to grow, but if more fertilizer is applied to the land than can be absorbed, the excess could pollute surface water or well water. biogenic A substance that is produced by living organisms. Biogenic carbon is carbon that has recently been taken (mostly) from the atmosphere by plants or other organisms. This type of carbon is sustainable because carbon levels in the atmosphere can be returned to normal when the plants regrow. BTU British thermal units. The amount of energy required to heat 1 pound of water from 64 °F to 65 °F. It is equal to approximately 0.29 watt-hours. carbon equivalent The amount of carbon that would have the same global warming potential as another gas. This can be calculated by finding the global warming potential of the gas and multiplying by 12/44 to convert carbon dioxide equivalents to carbon equivalents. For example, the global warming potential (over 100 years) of 1 pound of methane is approximately 25, meaning that it would produce a warming of the atmosphere as much as about 25 pounds of carbon dioxide. The carbon equivalent would be 25 x 12/44 = 6.818. carbon sequestration The capture of carbon dioxide so that it is no longer in gaseous form. The carbon dioxide gas can be dissolved in a liquid or combined with other chemicals so that it is in liquid or solid state. The use of carbon dioxide by plants is a form of carbon sequestration because the carbon is converted into plant material. Similar types of sequestration can be conducted for other greenhouse gases. diversion Diversion of materials from disposal so that they can be recycled, reused, or composted. dry-stream The component of the solid waste stream that contains dry recyclables such as paper, cardboard, glass, cans, and plastics, but does not contain food waste, yard waste, animal manures, or other substances that contain water. EPA The U.S. Environmental Protection Agency. GHG Greenhouse gas. These are gases that contribute to the warming o f the atmosphere. The primary anthropogenic GHGs are carbon dioxide, methane, ozone, and nitrous oxide. GRU Gainesville Regional Utilities. ILSR Institute for Local Self-Reliance. An institute dedicated to environmentally sound community development. According to Dr. Neil Seldman, their president, their motto is “We solve environmental problems by starting businesses.” Dr. Neil Seldman made a presentation to the ECSC in February, 2008. Their home page is http :/ /www. i lsr . org/. v LBEP Leveda Brown Environmental Park (LBEP). A center near Waldo Road not far from Gainesville that serves as a transfer station and includes facilities for recycling and household hazardous waste. megawatt 1 million watts. The amount of electricity needed to power 10,000 lightbulbs that are 100 watts each or enough to power 700 homes. For comparison, the total capacity of GRU generatiion facilities was reported as 611 megawatts in the GRU 2005-2006 Annual Statement. metric ton A metric unit of mass equalling 1,000 kilograms, also called a long ton. Similar to but not exactly the same as a short ton, which is 2,000 pounds. MSW Municipal Solid Waste. The stream of discarded materials from residential and commercial (but not industrial) sources. MSW is often placed in landfills and is sometimes incinerated. pay-as-you-throw A municipal waste program by which residents pay based on the amount of refuse that they discard. By paying for disposal of refuse, residents are encouraged to recycle, which is free. polychlorinated biphenyls (PCBs) A class of organic compounds that include one or more chlorine atoms and are considered very toxic. They were used to make coatings for wires and were used as additives in pesticides, adhesives and other compounds. RFP Request for Proposal. A request that can be issued by governments or private businesses that asks other companies to provide plans for fulfilling the requirements described in the document. RFPs can be issued to collect proposals for the construction of buildings, construction of equipment, installation of software systems, management of service operations, or other such things. RFQ Request for Qualifications. A request that can be issued by governments or private businesses that asks other companies to provide a description of their expertise that could be used to perform a complex task, build something, or otherwise fulfill the requirements of an RFP. RMDZ Recycling Market Development Zone. An expanded recycling center built around a recycling transfer station and where private businesses who use those materials are also located. The businesses might make products from recycled plastic, glass, metal or other such materials. There might also be an area where these products are sold. The Development Zones would attract businesses because the zones would offer some type of tax discount or other such offering. Another possibility would be that the site would house a renewable energy generating station (such as solar) that would allow RMDZ businesses to market their products as being made from recycled materials and 100% renewable energy. SCF Standard Cubic Feet. A measure of volume equal to the space occupied by a cube that has edges of 1 foot each. SFC Santa Fe College (formerly Santa Fe Community College). A college in north-west Gainesville that serves Alachua County and the surrounding area. short ton A mass of 2,000 pounds, also called a simply a ton. Similar to but not exactly the same as a metric tonne, which is 1,000 kilograms or 2,200 pounds. This document will use the phrase short ton to mean 2,000 pounds to avoid confusion with a metric ton. UF University of Florida. volatile solids Solid components of sewage sludge that would be lost on ignition of the dry material at 550 C. Volatile solids would include lipids (fats), proteins, carbhohydrates, and some household cleaners and chemicals. Volatile solids are also a rough indicator of the amount of methane that can be produced during anaerobic digestion. wet-stream The organic components of the municipal solid waste stream that include food waste, yard waste, animal manures, and other substances that contain water. Whistling Pines Ranch A farm near Archer where GRU spreads Class B biosolids (processed sewage sludged). The biosolids serve as a fertilizer for the farm, which grows food for animals. WTE Waste To Energy. The conversion of waste materials to energy. These operations can be conducted at waste-to-energy facility that convert either biomass or garbage into energy. There is risk that these facilities will burn items that cause air pollution. zero waste “Zero Waste is a goal that is both pragmatic and visionary, to guide people to emulate sustainable natural cycles, where all discarded materials are resources for others to use. Zero Waste means designing and managing products and processes to reduce the volume and toxicity of waste and materials, conserve and recover all resources, and not burn or bury them. Implementing Zero Waste will eliminate all discharges to land, water or air that may be a threat to planetary, human, animal or plant health” (defnition from http : //www.zwia.org/standards.html). GreenEdge fertilizer produced from anaerobic digestion of municipal wastewater from Jacksonville Electric Authority. (Photo by Penny Wheat) 4. W ast e an d En er gy Imp l cations i 4.1 Municipal Solid Waste Management To waste, to destroy our natural resources, to skin and exhaust the land instead of using it so as to increase its usefulness, will result in undermining in the days of our children the very prosperity which we ought by right to hand down to them amplified and developed. Theodore Roosevelt, Seventh Annual Message, December 3, 1907 4.1 .1 Summary of Recommendations 4 . 1 . 1 . 1 Primary Recommendations Achieve 75% diversion of materials from disposal through just these three primary recommendations. 1. Three-stream collection: source separate all municipal solid waste, both residential and commercial, into: “dry stream” recyclable materials, “wet-stream” biodegradable materials, and other materials. 2. Expanded MRF: expand the materials recovery facility (MRF) at Leveda Brown Environmental Park, or other suitable location, as needed to process recovered recyclable materials. 3. Digestion of biodegradables: develop a facility for managing the biodegradable portion of Municipal Solid Waste (MSW) through either anaerobic digestion (for producing methane) or through composting. Materials to be processed separately or in the same facility could include wet-stream MSW, non-woody yard waste, food wastes from sources such as institutions, grocery stores and Revise the Comprehensive Plan to establish a goal for Alachua County (including its municipalities) of 75% diversion rate by 2020. n 4-2 Chapter 4. Waste and Energy Implications Table 4.1 The Biggest Bang for the Buck Diversion of 75% of waste from disposal would provide the biggest bang for the buck of all actions that the community might take short of giving up cars and air conditioning! Benefits would be: 1. reduce carbon dioxide emissions by 200 million pounds per year. This is the equivalent of either a) the power saved by 2,000,000 compact fluorescent lamps, or b) 20,000 cars taken off the road. 2. create up to 1,500 jobs in waste-based industries 3. save $4.9 million in disposal costs 4. Anaerobic composting of wet-stream waste would produce up to 10 megawatts of green, renewable power worth $8 million per year, offsetting another 180 million pounds per year of carbon dioxide emissions. restaurants, and sewage sludge. Discourage yard waste pickup by charging an additional fee for such service. 4 . 1 .1 . 2 S e co nd a r y R ec om me n da t io ns R e c yc l i n g R a t e s i n Al a c h u a Count y Newspapers Glass Aluminum Cans Plastic Bottles Steel Cans 41 50 14 22 11 Source: Table 6B from Recycling: 2005 Solid 4. Submit a Request for Qualifications (RFQ) to obtain technical advice on details of anaerobic and aerobic composting of organic components of MSW and sewage sludge and proceed to implement one or both of these technologies (necessary before source separation of organics can begin). Issue a Request for Proposals (RFP) for construction and operation of such a facility. Appoint a citizens’ committee with technical expertise, to provide input in this process. 5. Strengthen commercial recycling ordinances and vigorously enforce them (see Section 4.1.5 on page 14). Waste Annual Report Data by FDEP. Retrieved from http://www.dep.state.fl.us/waste/ categories/recycling/pages/05_data.htm 6. Promote the location of waste-based industries near the Leveda Brown Environmental Park (LBEP) to make useful products from recycled materials. Direct economic-development efforts of local governments and agencies so that they support toward establishing waste-based industries. n 4. 1. Municipal Solid Waste Management 7. Enact a county-wide ordinance prohibiting disposal of a list of recyclable materials. 8. Develop a joint Gainesville-Alachua County program to make beneficial use of byproducts of anaerobic digestion: to grow plants for landscaping, use in landscaping public places, growing trees such as in Balu Forest or elsewhere, make available for use by the public either for free or for sale through a third party. 9. Promote increased use of products with recycled content. 10. Promote purchases of durable goods rather than one-use, throwaway ones. 11. Promote enactment of beverage container deposit legislation (bottle bill). 12. Provide input by local officials and interested citizens to the Department of Environmental Protection on possible new regulations of packaging and disposable bags. Promote the ability of local governments to enact more stringent regulations if they choose to do so. 13. Develop and test enhanced communication techniques at apartment buildings that are found to be noncompliant with recycling ordinances (see page 4-18). 14. As an incentive for recycling, businesses should receive carbon credits for materials that they divert from landfills (see page 4- 19). 1. Promote a state law banning open burning of household waste. 2. Establish a goal for Alachua County (including its municipalities) to attain a diversion from disposal of 55% by 2013, increasing to 75% by 2020, consistent with FS 403.7032.2. The ultimate goal is “zero waste” (considered to be 90% diversion or better) by 2025, with the County managing all its waste within its borders. 3. At the end of the New River Landfill contract on December 31, 2018, Alachua County will no longer send waste out of the County. Materials for recycling are excluded. 4.1.2 Introduction Management of municipal solid waste (MSW) is an important environmental challenge for communities throughout the world. How it is managed has a significant effect on greenhouse gas emissions and Management options for minimizing greenhouse gas emissions (in prioritized order): 1. source reduction, 2. recycling, 3. composting (or anaerobic digestion), 4. landfilling with gas recovery and electric generation, 5. combustion, and 6. landfilling without gas recovery. n 4-4 Chapter 4. Waste and Energy Implications Text Box 4.1 Florida Restrictions on Packaging “The Legislature finds that prudent regulation of recyclable materials is crucial to the ongoing welfare of Florida’s ecology and economy. As such, the Department of Environmental Protection shall undertake an analysis of the need for new or different regulation of auxiliary containers, wrappings, or disposable plastic bags used by consumers to carry products from retail establishments. The analysis shall include input from state and local government agencies, stakeholders, private businesses, and citizens, and shall evaluate the efficacy and necessity of both statewide and local regulation of these materials. To ensure consistent and effective implementation, the department shall submit a report with conclusions and recommendations to the Legislature no later than February 1, 2010. Until such time that the Legislature adopts the recommendations of the department, no local government, local governmental agency, or state government agency may enact any rule, regulation, or ordinance regarding use, disposition, sale, prohibition, restriction, or tax of such auxiliary containers, wrappings, or disposable plastic bags.” Source: Florida Statutes, Section 403.7033 The good news is that such high diversion rates are being achieved elsewhere by the approach recommended in this report, e.g. San Francisco [5]. What’s more, it takes no personal sacrifice, just putting trash into the appropriate container. It is literally a no-brainer! energy consumed, and, thus, on climate change [1]. An EPA study [2] ranks management options for reductions in greenhouse gas emissions in the order: (a) source reduction, (b) recycling, (c) composting (or anaerobic digestion), (d) landfilling with gas recovery and electric generation, (e) combustion, and (f) landfilling without gas recovery. No single one of these options is appropriate for managing the entire waste stream. This report and the three primary recommendations address how 75% diversion can be achieved primarily through (1) increasing recycling, and (2) managing organic waste through composting (aerobic or anaerobic). The additional secondary recommendations support the three primary ones. An important feature is waste-based industries, which provide outlets for the re-use of waste that can add significantly to economic development in the community. After briefly describing current management of waste in the County, information to support the recommendations is provided. Currently, Alachua County produces about 800 short tons per day (t/d) [3], of which 32% is recycled, mostly through the Leveda Brown Environmental Park. The remaining 68% is shipped to New River Landfill (Union County) where the disposal fee is $28.22 per short ton [based on internal documents from the Division of Waste Management and from 4]. Adding the hauling cost (continually rising because of fuel cost), brings the total disposal cost to about $39 per short ton, for an annual cost of about $7.8 million. Yard waste of about 4,200 short tons per year is taken to Wood Resource Recovery (WRR) located on Highway 121 just north of its intersection with US 441 where it is either chipped for fuel or composted. The annual disposal cost at WRR is about $94,500. There are two main improvements that must be made in the current program in order to achieve 75% diversion. These are: 1) recycling in the commercial sector (that includes multi-family residences), for 4. 1. Municipal Solid Waste Management n Figure 4.1 Composition of Municipal Solid Waste †in the United States (2006) † Percentages by weight excluding construction debris and demolition debris. Source: Figure 5 from Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2006, U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) which, ironically, recycling is low despite its being mandatory, and 2) composting (anaerobic or aerobic) the organic fraction of the waste consisting of food, soiled paper, etc. that is currently being landfilled. Mandatory source-separation by all waste generators into three streams: recyclables (that can be further separated as is currently done in curbside collection), biodegradables, and trash will be essential in order to reach 75% diversion. The good news is that such high diversion rates are being achieved elsewhere by the approach recommended in this report, e.g. San Francisco [5]. What’s more, it takes no personal sacrifice, just putting trash into the appropriate container. It is literally a no-brainer! 4.1.3 Management Options for Minimizing Greenhouse Gas Emissions Management of municipal solid waste (MSW) is an important environmental challenge for communities throughout the world. How it is managed has a significant effect on greenhouse gas emissions and energy consumed, and, thus, on climate change [6]. Previously, the Energy Conservation Strategies Commission approved a motion to use the EPA report [6], “Solid Waste Management and Greenhouse Gases (3rd edition, 2007)” (SWMGHG) that applies life-cycle analysis of greenhouse gas emissions for various management options of the components of MSW in order to meet ECSC’s charge to identify ways to reduce energy consumption and greenhouse gas emissions [see 6]. This report provides details of how this can be accomplished through reduction, re-use, recycling and composting (RRRC) that will come to life by applying the Primary Recommendations for this section (see page 4-1). Materials included in the EPA life-cycle analysis, which are typical of waste characterization studies, are shown in Table 4.2. These Section 403.7032, Florida Statutes (excerpt) By the year 2020, the long-term goal for the recycling efforts of state and local governmental entities, private companies and organizations, and the general public is to reduce the amount of recyclable solid waste disposed of in waste management facilities, landfills, or incineration facilities by a statewide average of at least 75%. However, any solid waste used for the production of ren e wable energ y shall count toward the long term recycling goal as set forth in this section. n 4-6 Chapter 4. Waste and Energy Implications Table 4.2 Components of Municipal Solid Waste in the U.S. (per year) Generation and Recovery of Materials in Municipal Solid Waste, 2006 (in millions of tons and percent of generation of each material) Material Paper and paperboard Glass Weight Recovered Weight Generated 85.3 44.0 13.2 2.88 Recovery as a Percent of Generation 51.6% 21.8% Metals Steel Aluminum Other nonferrous metals* Total metals Plastics Rubber and leather Textiles Wood Other materials Total materials in products 14.2 3.26 1.65 19.1 29.5 6.54 11.8 13.9 4.55 184.0 5.08 0.69 1.18 6.95 2.04 0.87 1.81 1.31 1.13 61.0 35.7% 21.2% 71.5% 36.3% 6.9% 13.3% 15.3% 9.4% 24.8% 33.2% 31.3 32.4 3.72 67.4 0.68 20.1 0 20.8 2.2% 62.0% 0 30.8% 251.3 81.8 32.5% Other Wastes Food, other** Yard trimmings Miscellaneous inorganic wastes Total other wastes Total Municipal Solid Waste Source: Table 1 from Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2006 by the U.S. EPA. Retrieved from www.epa.gov/garbage/pubs/msw06.pdf Includes waste from residential, commercial, and institutional sources. * Includes lead from lead-acid-batteries. ** Includes recovery of other MSW organics for composting. n 4. 1. Municipal Solid Waste Management materials constitute about 65% of a typical waste stream. Other characterization studies such as that in Figure 4.1 are available that typically has the total of all components adding to 100% (except for rounding errors) [1]. In reality, unless the characterization of the waste stream is highly inaccurate, the implications for management are not greatly affected. The different management options considered by EPA are: source reduction, recycling (including re-use), composting, combustion, and landfilling. Significantly, anaerobic digestion, an increasingly important option for certain biodegradable components to produce methane for fuel and digested solids for fertilizer was not included. Instead, the EPA referred to Environment Canada for data on anaerobic digestion, which we use in this report [7]. The results of the EPA analysis for greenhouse gas emissions for management of the different components of MSW by these options are given in Table 4.3. In this analysis, the EPA uses the convention that negative numbers indicate less emissions, while positive ones indicate more emissions. Thus, the management options that provides the largest (smallest in the algebraic sense) negative number is preferable. An important point to note in connection with source reduction is that initial production of products assumes using the current mix of virgin and recycles inputs. If recycling rates increase, thereby increasing the proportion of recycled material in the inputs, source reduction would have an even more favorable score, particularly for aluminum. As footnote (a) in Table 4.3 states, the numbers in the table are metric tons (2,200 pounds) of carbon equivalent per short ton of material, where carbon equivalent means the quantity of a given gas that would have the same global warming effect as carbon. (Note: carbon dioxide equivalent is sometimes used that is related to carbon equivalent by the ratio of the molecular weights, 12/44, carbon-12, and carbon dioxide-44). Based on these results and other benefits discussed in this report, management options for minimizing greenhouse gas emissions are in the following priority order: (a) source reduction, (b) recycling, (c) composting (or anaerobic digestion), (d) landfilling with gas recovery and electric generation, (e) combustion, and (f) landfilling without gas recovery. The recommended management options are in priority order: source reduction, re-use, recycling, and biological decomposition (by anaerobic digestion or composting) of biodegradable materials not included in the other options. The goal is to achieve “zero waste,” (i.e. the quantity of waste that must be disposed shall be no more than 10% by 2025). Workable plans for achieving this goal, based on recommendations in this report, should be developed and adopted in Comprehensive Plans. 4-7 n 4-8 Chapter 4. Waste and Energy Implications Table 4.3 Net GHG Emissions from Source Reduction and MSW Management Options (MTCE/Ton) a Material Aluminum Cans Steel Cans Copper Wire Glass HDPE LDPE PET Corrugated Cardboard Magazines/Third-class Mail Newspaper Office Paper Phonebooks Textbooks Dimensional Lumber Medium-density Fiberboard Food Discards Yard Trimmings Mixed Paper Broad Definition Residential Definition Office Paper Definition Mixed Metals Mixed Plastics Mixed Recyclables Mixed Organics Mixed MSW as Disposed Carpet Personal Computers Clay Bricks Concrete Fly Ash Tires Source Reductionb -2.24 -0.87 -2.00 -0.16 -0.49 -0.62 -0.57 -1.52 -2.36 -1.33 -2.18 -1.72 -2.50 -0.55 -0.60 NA NA Recycling -3.70 -0.49 -1.34 -0.08 -0.38 -0.46 -0.42 -0.85 -0.84 -0.76 -0.78 -0.72 -0.85 -0.67 -0.67 NA NA Composting NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA -0.05 -0.05 Combustion c 0.02 -0.42 0.01 0.01 0.25 0.25 0.30 -0.18 -0.13 -0.20 -0.17 -0.20 -0.17 -0.21 -0.21 -0.05 -0.06 Landfilling d 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.11 -0.08 -0.24 0.53 -0.24 0.53 -0.13 -0.13 0.20 -0.06 NA NA NA NA NA NA NA NA -1.09 -15.13 -0.08 NA NA -1.09 -0.96 -0.96 -0.93 -1.43 -0.41 -0.79 NA NA -1.96 -0.62 NA 0.00 -0.24 -0.50e NA NA NA NA NA NA -0.05 NA NA NA NA NA NA NA -0.18 -0.18 -0.16 -0.29 0.27 -0.17 -0.05 -0.03 0.11 -0.05 NA NA NA 0.05 0.09 0.07 0.13 0.01 0.01 0.04 0.06 0.12 0.01 0.01 0.01 0.01 0.01 0.01 Note that totals might not add due to rounding, and more digits might be displayed than NA:are significant. Not applicable, or in the case of composting of paper, not analyzed. a MTCE/ton: metric tons of carbon equivalent per short short ton of material. Material tonnages are on an as-managed (wet weight) basis. b Source reduction assumes initial production using the current mix of virgin and recycled inputs. c Values are for mass burn facilities with national average rate of ferrous recovery. d Values reflect estimated national average CH4 recovery in year 2003. e Recycling of tires, as modeled in this analysis, consists only of retreading the tires. Source: Exhibit ES-4 of Solid Waste Management and Greenhouse Gases, A Life-Cycle of Emissions and Sinks, 3rd edition, 2006. Retrieved from http://epa.gov/climatechange/wycd/waste/downloads/fullreport.pdf. n 4. 1. Municipal Solid Waste Management 4-9 Figure 4.2 Example Yard Waste Flier from Seattle Example flier for Seattle’s residential yard waste and composting program. Retrieved from http://tinyurl.com/6yrsg2 n 4-10 Chapter 4. Waste and Energy Implications Figure 4.3 Example Yard Waste Flier from Seattle Example flier for Seattle’s residential yard waste and composting program. Retrieved from http://tinyurl.com/6yrsg2 n4. 1. Municipal Solid Waste Management 4 . 1 .3 . 1 S o u rc e R e du c ti on Just as we Americans are among the top producers of greenhouse gases, we also are among the highest producers of waste [8]. It has nothing to do with standard of living; several countries with comparable gross national product per person produce much smaller quantities of waste. It is this simple: don’t acquire things that you do not need and there are neither greenhouse gas emissions nor Ways to Increase Recycling Rates energy consumed. As Table 4.3 indicates, source reduction is the most effective man- from RECYCLING: Adagement option for MSW for reducing ditional Efforts Could greenhouse gas emissions and energy Increase Municipal Recyconsumption (except for the case of cling by the Government aluminum in Table 4.3). Some Accountability Office, materials such as plastic bags, retrieved from http : unnecessary packaging, such as //www.gao.gov/new. polystyrene (Styrofoam) trays, bubble i t e m s / d 0 7 3 7 . p d f packs, etc. should be banned or heavily taxed to discourage their use. Make recycling conveHowever, State government pre- nient and easy for their emption of local governments’ ability residents. to regulate products limits what can be done at the local level. Newly Offer financial incenenacted legislation addresses tives for recycling. packaging waste. The Department of Environmental Regulations is to Conduct public educaanalyze the need for new regulations, tion and outreach. and make a report to the legislature by February 1, 2010. It is Target a wide range of recommended that local officials and materials for recycling. interested citizens make input in this process. An effective way for local governments to discourage waste generation is by using an aggressive pay-as-you-throw rate structure. Payas-you-throw is the terminology used to describe waste collection rates based on the quantity of waste to be collected. Currently, the rate for a 96 gallon container is only about twice that of the smallest 20 gallon container. A better rate structure would make disposal of the contents of a n4-12 Chapter 4. Waste and Energy Implications 96 gallon container much more expensive than that of a 20 gallon container.. This could be enhanced by continuing the current arrangement of charging customers only for the amount of waste placed in the trash cart, with no charge for separated materials for recycling or wet-stream waste for anaerobic digestion or composting. An education campaign to discourage acquisition of unneeded items should be implemented. Some reports suggest that 99% of the materials that are harvested, mined, processed or transported are discarded within 6 months [9]. Overcoming the buy-buy-buy push by government agencies, the President included, and businesses, especially during the holiday shopping craze will take a concerted effort. Local governments can take the lead by including educational “don’t buy it unless it is essential” material in waste reduction programs. 4 . 1 . 4 R e c yc l i n g Recycling 1 short ton of aluminum cans instead of sending them to a landfill conserves about 207 million British thermal units (BTUs) which is equivalent to about 36 barrels of oil or 1,655 gallons of gasoline. As Table 4.3 indicates, recycling is almost as effective in reducing greenhouse gas emissions as source reduction. In Alachua County, the recycling rate was reported as 26% for 2001 [10], and 32% in 2005 [4]. In order to be as effective as possible in reducing greenhouse gases and conserving energy, clearly the recycling rate must be much higher. Areas for improvement include: 1) institute mandatory residential recycling as the logical counterpart to mandatory commercial recycling, 2) collect more materials, 3) add source-separated wet-stream waste collection (wet-stream waste refers to food waste, food-soiled paper, grass clippings (see yard waste fliers from Seattle in Figures 4.2 and 4.3) improvement of commercial recycling (that includes multi-family housing). The current mandatory City and County commercial recycling ordinances should be strengthened with adoption of three-stream collection and a County-wide ordinance mandating separation of waste for the appropriate stream. Suitable containers for each of the three streams (recyclables might be collected in separate bins as is currently the case) should be required for multi-family housing and for restaurants, and other commercial establishments. Lists of acceptable and unacceptable items for wet- and dry-stream collection should be provided by the County. The County has recently hired its first enforcement personnel who will need to be vigilant to bring commercial recycling to an acceptable rate. The current waste reduction efforts are laudable and need to be expanded. Recycling doesn’t just happen; it takes an ongoing concerted effort. Recycling goals might seem unattainable, but cities around the world have achieved high recycling rates. San Fransisco recycles 70% of its recyclable material, and it is now aiming for 75% [5]. A report by the Government Accountability Office (GAO) [1 1] suggested that municipalities could do several things to increase their recycling: 1. make recycling convenient and easy for their residents, n4 . 1 . M u n i c i p a l S o l i d WasteManagement 4-13 2. offer financial incentives for recycling, 3. conduct public education and outreach, and 4. target a wide range of materials for recycling. The GAO also criticized some of the EPA’s programs for lacking adequate performance measurements, and some programs that were considered effective have received smaller budgets for the coming years. One of their two primary recommendations for action was to gather extensive performance data for the EPA’s existing recycling programs. Another inference from their report is that measurement not only helps municipalities track their progress, but it also might allow for continued funding of effective programs. The question of what can feasibly be recycled is best answered by looking at other locations that have made recycling a priority. Perhaps the top large city in the US for recycling is San Francisco with a rate of about 70% [5]. Seattle has a recycling rate for residential housing of about 65% and an overall rate of about 48% [12]. A common feature of these programs that account for much of their success is the The Benefits of Recycling Recycling protects and expands U.S. manufacturing jobs and increases U.S. competitiveness. Recycling reduces the need for landfilling and incineration. Recycling prevents pollution caused by the manufacturing of products from virgin materials. Recycling saves energy. Recycling decreases emissions of greenhouse gases that contribute to global climate change. Recycling conserves natural resources such as timber, water, and minerals. Recycling helps sustain the environment for future generations. Source: Puzzled About Recycling’s Value? Look Beyond the Bin, by the EPA, 1998. Retrieved from http://www.epa.gov/epaoswer/non-hw/ recycle/benefits.pdf collection of the wet-stream waste for either composting or anaerobic digestion. In Alachua County, it is estimated that the wet-stream waste is about 150 short tons per day out of about 800 short tons per day total [personal communication from Karen Deeter]. Diversion of this waste from disposal (landfilling or incineration) would increase the rate by 19% (150/800). The resources represented by this wet-stream waste when processed for biogas and fertilizer by anaerobic digestion will be discussed below. n4-14 Chapter 4. Waste and Energy Implications 4.1.4.1 Three Waste-Stream Source Separation Municipalities that are achieving high-diversion rates generally use source-separation of waste into three streams: dry-stream recyclables such as plastics, paper, glass, and metals; wet-stream biodegradable waste such as food waste, soiled paper, paper products such as milk and cereal cartons, and grass clippings; and non-recyclable, non-biodegradable “trash.” Collection is usually with three carts in which one cart (typically blue) is for conventional recycling of materials such as plastics, paper, glass, and metals (that could be further separated into bins such as are currently used here). Another cart (green) is for the wet-stream biodegradable waste (see yard waste fliers from Seattle in Figures 4.2 and 4.3), while the third one (black) is for non-recyclables that are usually a small fraction of the total waste. Curbside collection in Gainesville already employs three separate collection vehicles that collect recyclables, yard waste, and garbage. Thus, implementing the three-cart collection system would only require adjustment of what is collected in each of the carts to match the three different waste streams. Some locations use co-collection of two of the waste streams in the same vehicle to reduce hauling cost. Figures 4.2 and 4.3 on pages 4-9 and 4-10 show the fliers used in Seattle to inform customers of what goes into the wet-stream cart. As is currently the case, the recyclable materials are taken to a Materials Recycling Facility (Clean MRF) for sorting into the various components for delivery to a facility for conversion into new products or materials. In some communities, a single-stream waste collection is used which is then taken to a dirty MRF for sorting recyclable materials and biodegradable ones. The facilities do not have a good record of success because recyclable materials tend to be contaminated by food and other wet wastes and biodegradable waste tends to become contaminated by pieces of plastic, glass, and other non-biodegradable items. Thus, materials from dirty MRF’s are not easily marketed for further use because of contamination of both the recyclables and the biodegradable material. 4. 1. 5 C om m erc i al an d Mu l t if am il y R ec yc l in g Waste from this sector constitutes about 70% of the total waste stream in the County [13]. Thus high rates of recycling in this sector are essentials to achieve high overall recycling. Even if single-family residential recycling were 100% and commercial recycling stayed near its present few percent, the total would not exceed about 50%. In order to address this problem and others associated with management of MSW, the County should enact ordinances for the following (if they are not already in existence): 1. A flow-control ordinance that directs all waste to be delivered to facilities designated by the County for managing that particular waste stream. The County ordinance that allows its environmental regulations to preempt weaker ones of cities should provide the basis for requiring managing waste in its facilities developed to minimize adverse effects of waste disposal. Waste held for reuse at private facilities would be exempt from flow control. If a Source: Puzzled About Recycling’s Value? Look Beyond the Bin, by the EPA, 1998. Retrieved gov/epaoswer/non-hw/recycle/benefits.txt from http://epa. n 4. 1. Municipal Solid Waste Management flow-control ordinance is not possible, the County and its municipalities should enter into interlocal agreements to require three-stream source separation of waste that is to be delivered to County-operated waste facilities. 2. Create a landlord licensing ordinance (or use another enforceable mechanism) and require all multi-family complexes to meet recycling requirements. Create a mechanism to certify that provisions of the commercial recycling ordinance are being met. 3. Enhanced recycling requirements linked to franchising of all commercial waste haulers operating in the County with a requirement for certifying annually that provisions of the commercial recycling ordinance are being met. On a random basis, codes enforcement should inspect at least one load per month for each waste hauler at any of the facilities receiving waste at the time it is deposited at the The ECS C recommends facility. This would be that all of the materials aca strong motivation to cepted for recycling be recy- waste haulers to cled and that there should prevail on their clients be no exceptions for materials to carry out the that are only a small perrequired source centage of the customer’s separation into the waste stream. three waste streams. This is analogous to the current practice of yard waste haulers who do not pick up non-compliant quantities of yard waste but leave a ticket stating that it is not in compliance. Ironically, both Alachua County and the City of Gainesville have mandatory commercial (commercial includes multi-family residential) recycling ordinances. Yet, commercial recycling rates are significantly lower than those for single-family residences. In order to meet the recently enacted state goal of 75% diversion, and to realize the energy savings and reduction in greenhouse gases that improved recycling will provide, it is essential that commercial and multi-family recycling rates be improved dramatically. This will require substantial changes in the mandatory commercial recycling ordinances of the City and County, and, especially, improvements in the way in which they are administered. 4 . 1 .5 . 1 Ma t e ri a ls to be re c ycl e d The current City and County ordinances for commercial recycling require that only a few items be recycled. The ECSC recommends that all n4-16 Chapter 4. Waste and Energy Implications of the materials accepted for recycling be recycled and that there should be no exceptions for materials that are only a small percentage of the customer’s waste stream. Any recycling costs that are less than the cost of disposal produces an immediate gain. Expansion of mandatory recycling was proposed with the understanding that the County might need to take steps to increase the demand for these materials. One of these demand-side measures is the development of the Recycling Market Development Zone (RMDZ) where recycled materials can be made into new products. Another demand-side measure is development of reuse, such as thrift stores and building deconstruction and direct reuse of the materials collected during recycling (i.e., reusing a bottle as a bottle or as a component in another product). Businesses and multi-family complexes that do not want to separate all waste into the three streams could pay the full cost of sorting the materials in a dirty MRF processing line that could be built at LBEP. The County should enact a county-wide ordinance requiring source-separation of recyclables and biodegradables. While the City and County already have mandatory commercial recycling ordinances, some argue against mandatory recycling as if it were somehow Un-American to tell people what they must do with their trash. However, in our society there are many mandatory regulations that are necessary for an orderly society. One is mandatory participation in collection of municipal solid waste throughout the City and much of the County. Without mandatory participation, dumping waste into woods and other out-of-the-way places could be a big problem. Other examples of mandatory ordinances and laws in our society are speed laws, seatbelt laws, child seats in autos, no-smoking in various places (including only recently in planes and restaurants). One person’s trash, thrown in a landfill rather than recycled, results in the production of greenhouse gases that affect our whole society. Unfortunately, voluntary programs do not achieve the high diversion rates needed to reduce greenhouse gases to the level required to protect the planet [1]. An EPA study [14] of multi-family recycling lists the characteristics of successful programs shown in the Table 4.4. It should be noted that 90% of high-diversion programs have mandatory participation, as does Alachua County and the City, and that 82% include many more commodities for recycling than just three out of eight in the current County ordinance. The benefits of high-diversion rates in the notes at the bottom of the table provide some interesting insight. These include lower unit costs for recycling, decreased waste disposed and a reduction in waste generation. Revisions to our current ordinance (County) are in the process which will include mandatory recycling of all recyclable commodities which constitute greater than 10% of a business’ waste stream. The current mandatory ordinances require recycling only a few of the items being recycled at LBEP. Because the objective is to achieve 75% diversion of waste, there is no basis for requiring recycling of only a sub-set of recyclable items nor for allowing exclusions for materials less than 10% of a businesses waste stream. Doing so complicates checking compliance when recyclables are found in non-recyclable trash and would be the Achilles heel for the zero-waste objectives. It is confusing to waste generators who have to decide if particular items are being recycled by their housing complex or commercial establishment. Recycling everything on the list of recyclables is the simplest approach and is not burdensome. It is simple enough to place all recyclable items in recycling containers that businesses and multi-family residential complexes will be required to make as convenient as placing trash in the non-recyclable bins. Businesses and multi-family complexes that do not want to separate all waste into the three streams could pay the full cost of sorting the materials in a dirty MRF processing line that could be built at LBEP. 4.1.5.2 Responsibilities of Property Managers Responsibility for implementing the requirements of recycling in multifamily housing (rental or Condo) must be placed in the hands of property managers. A newly-required licensing agreement (see item #2 on page 4-14 about landlord licensing) between managers and the County should have a section on recycling that licensees must sign stating that they understand and will enforce the provisions of the recycling ordinance. Mangers, or other responsible persons, should be required to certify that the complex has the necessary containers for collecting the three waste streams, that recycling and organic waste containers are as convenient for residents as trash containers, that appropriate signs and posters (approved by the County or supplied n 4. 1. Municipal Solid Waste Management 4-17 Table 4.4 Characteristics of Successful Multifamily Recycling Programs Program Element What Happens In High-Diversion Communities? Conduct recycling through a private firm under contract or Management exclusive franchise to local government. Collect multifamily recyclables on the same routes as single Collection family recyclables, using the same truck and crew. Ensure compliance through mandatory participation, with Participation sanctions available to local governments for enforcement. Include more recycled commodities: mixed waste paper, cardboard, Commodities magazines, and phone books in addition to newspaper, glass, plastics, and steel and aluminum cans. Provide container with capacity of at least 90 gallons. Col lect Containers materials in sets of containers, with one set per 15–20 households and two to three containers in the average set. Charge monthly flat fee (usually $2 or more) to units for recycling. Fees Charge variable fee for refuse (reduced solid waste fee as more materials are diverted to recycling). Average fee is lower in high-diversion communities. Source: ES Table 3 from Multifamily Recycling: A National Study by the EPA, 2001. Retrieved from http://www.epa.gov/epaoswer/non-hw/recycle/multifamily.pdf Percentage of High-Diversion Communities With This Practice 82% of group 61% of group 90% of group 82% of group high-diversion high-diversion high-diversion high-diversion 64% of high- and medium-diversion groups nn4-18 4. 1. Municipal Solid Waste Management ECSC recommends that the Division of Waste Management develop and test enhanced communication techniques at apartment buildings that are found to be noncompliant with recycling ordinances. Chapter 4. Waste and Energy Implications 4-19 in electronic form) are posted prominently in waste collection areas, and that renters or owners of condos have been supplied with County approved brochures giving details of what they are required to do. As noted in the EPA study [14], communities play varied roles in enforcing multi-family recycling regulations. With less enforcement activities, diversion rates are low (just as Alachua County and Gainesville have experienced). High-diversion rates require enforcement actions such as fines, liens, or other sanctions against rule breakers. In one situation, fines against complexes that do not recycle properly ranged from $100 for complexes up to 25 units to $300 for complexes with 101 units or more. Extensive education programs have been used, including increased designated contacts at each complex and requiring complexes to have a trained recycling captain. Leases should have a clause that the renter signs saying that they understand and will comply with recycling ordinances. For both the multi-family and commercial sectors, more oversight by City and County officials (more codes inspectors) to assure compliance with recycling ordinances is essential. In order to fund personnel for enforcement activities, a surcharge should be added to commercial accounts. The ECSC recommends an immediate change to the penalty for noncompliance of recycling laws at commercial buildings and multiunit residential buildings. For buildings that fail to comply after three warnings, the customer will be required to post signage, at their own expense, to notify residents or employees of the noncompliance and to explain the instructions for recycling. The signage material will be made available to violators in electronic form and they will be responsible for having them printed according to the standards set by the County. The standards might allow for several formats including a pedestal sign, large signs attached to garbage bins or recycling bins, or signs conspicuously attached to fencing that surrounds garbage bins or recycling bins. In addition to enforcing revised recycling ordinances, the Division of Waste Management should develop and test enhanced communication techniques at half of the apartment buildings that are found to be noncompliant with recycling ordinances (perhaps not exceeding 15 apartment complexes or applying the most costly techniques only at 10 complexes). The techniques can be chosen by the Division of Waste Management from among of suite of possibilities that might include posting pedestal signs in front of garbage bins to inform residents of noncompliance and to inform them how to recycle properly, hanging notices on the doorknobs of every resident at noncompliant apartment complexes, sending notice in the mail to residents explaining the violation and providing instructions, posting large signs on recycling bins and garbage bins explaining how to recycle, talking to apartment managers to encourage compliance, providing each existing and each new tenant with a flier about proper recycling and a notice about the prior violations. The gap between current recycling rates and the goal of n4-20 Florida Statute 403.706 (c) Local governments are encouraged to separate all plastics, metal, and all grades of paper for recycling prior to final disposal and are further encouraged to recycle yard trash and other mechanically treated solid waste into compost available for agricultural and other acceptable u s e s . . . . (d) By July 1, 2010, each county shall develop and implement a plan to achieve a goal to compost organic materials that would otherwise be disposed of in a landfill.... The composting plan is encouraged to address partnership with the private sector. (e) Each county is encouraged to consider plans for mulching organic materials that would otherwise be disposed of in a landfill. The mulching plans are encouraged to address partnership with the private sector. Chapter 4. Waste and Energy Implications 75% recycling is great at these noncompliant locations, and the measures needed to attain the goal might not be simple or inexpensive. The Office of Waste Alternatives is in the process of putting together multi-family tool kit for successful diversion programs which includes templates for signage, lease agreements, fliers, web-based info as well as a pilot project to test the feasibility of a reusable recycling bag program. They are expecting to implement these tool kits fully by the fall of 2008. Compliance with recycling requirements by commercial establishments such as restaurants, bars, hotels, stores, etc. should be relatively easy compared with multi-family residences. Informing businesses of the requirement to recycle and the three-bin collection arrangement (recyclables, biodegradables, and trash), followed by occasional inspections (and possibly fines for non compliance) should be sufficient to achieve high diversion. The responsibilities of waste haulers (see Section 3 on page 14) would be a very strong enforcement mechanism for this sector. As an incentive for recycling, businesses should receive carbon credits for materials that they divert from landfills. 4.1.5.3 Composting and Anaerobic Digestion of Organic Solid Waste There are several components of MSW listed in Table 4.2 that are biodegradable and are not normally considered recyclable. Materials that are biodegradable but not recyclable cannot be readily converted into new products. These materials, including food waste, soiled paper, yard clippings, etc., are collectively known as wet-stream waste as distinguished from the dry stream paper, glass, plastics, etc that are considered recyclable. This wet-stream waste typically comprises about 25% of the total waste stream, or about 150 short tons per day for Alachua County. Throughout the US, wet-stream waste is usually landfilled except in jurisdictions that employ some sort of biological decomposition, usually composting. With the revisions that took effect July 1, 2008, Sections 403.706, (d) and (e) Florida Statutes, state: “By July 1, 2010, each county shall develop and implement a plan to achieve a goal to compost organic materials that would otherwise be disposed of in a landfill.... The composting plan is encouraged to address partnership with the private sector. (e) Each county is encouraged to consider plans for mulching organic materials that would otherwise be disposed of in a landfill. The mulching plans are encouraged to address partnership with the private sector.” The guidelines set by F.S. 403.706 are an important part of reducing greenhouse gas emission. Unless the wet-stream waste is diverted from landfills, it constitutes a large source of the greenhouse gas methane that has a global warming potential of 25 times that of carbon dioxide (see Table 4.8 on page 4-46)). The decomposition of this waste in landfills is by anaerobic digestion resulting in the production of methane because the air is excluded. Most landfills now have methane recovery for energy production or the methane is flared (burned) to produce less harmful carbon dioxide [15]. However, recovery of methane from a landfill is at best about 50%, with the other half escaping slowly to the atmosphere [6, 16]. The 150 short tons per day of wet waste generated in Alachua County undergoing anaerobic digestion in a landfill would produce about 500 standard cubic feet (SCF) of methane per short ton (over a period of 20-30 years) for an average of 27.7 million SCF per year. Assuming that 50% of this or 13.7 million SCF per year escapes into the atmosphere, this is 700 short tons per year of methane. Because it has a global warming potential 25 times that of carbon dioxide, the effect is 4,772 short tons of carbon equivalents per year. (It is important to understand the difference between carbon dioxide equivalent and carbon equivalent, which requires multiplication by 12/44, the ratio of the weight of carbon to that of carbon dioxide.) Thus it is important to use either composting that produces only carbon dioxide (rather than methane) and water vapor or, preferably, anaerobic digestion that produces methane that is captured in the digester for use as a fuel. Another advantage of using one of these technologies instead of landfilling the waste is that it would be conducted locally instead of running trucks on a 70-mile round trip to haul the waste to the New River Landfill. These, of course, require diesel for fuel. The tipping fee of about $28 per short ton paid to New River Landfill would remain in the local economy. Still another advantage of either composting or anaerobic digestion over landfilling is the value of the digestate (solid fraction in anaerobic digestion). The EPA [6] recognizes the benefit of carbon sequestration, which in landfills with gas recovery provides a reduction of greenhouse gases of -0.05 million short tons of carbon equivalents per short ton of waste. This reduction is largely through the sequestration of carbon in the landfill. Of course a better use for the carbon than sequestering it in a landfill is to produce compost to improve soils on which crops are being grown. Compost is a valuable humus-like soil amendment with similar products selling in garden supply stores for several dollars for a 25-pound bag. Another option is to dry the digestate to produce pelletized, slow-release fertilizer similar to GreenEdge that is marketed locally. In addition to the solid fraction, aerobic digestion produces the gases carbon dioxide and water vapor that are released to the atmosphere. The carbon in MSW is biogenic, meaning that it was recently created from plants or natural processes that obtained the carbon from the atmosphere. Thus, returning some of the carbon to the atmosphere in the form of carbon dioxide is considered to be equivalent to natural n 4. 1. Municipal Solid Waste Management processes that do the same. However, anaerobic digestion (discussed in Section 4.4.5.2 on page 52 and in the Alternative Energy chapter of this report) improves on this natural process by producing methane for use as a fuel and compost that sequesters carbon. Anaerobic digestion facilities cost about $10–15 million (2007), which is about, 1.2 to 1.5 times the cost for composting facilities. Thus communities using biological decomposition of wet-stream waste typically choose composting rather than anaerobic digestion [17] . However, when the fuel value of methane produced in anaerobic digestion is added to the value of the compost, the balance tips in favor of anaerobic digestion, which is discussed fully in Section 4.4 of this report and in the Alternative Energy chapter of this report. Furthermore, because anaerobic digestion is the preferred treatment of sewage sludge, if the County decides to use anaerobic digestion of organic waste, it might be economical to co-digest the wet-stream organic waste and sludge in a single facility [18]. Another possibility would be to locate the MSW anaerobic digestion facility at a site where waste heat is available. Perhaps collocation near a power plant, cement factory or other location that produces waste heat would be beneficial to both parties to the partnership. 4.1.5.4 Practical Composting As the price of fertilizer increases and food becomes more expensive, it becomes increasingly prudent to redirect food waste away from landfills and toward composting operations that can sustain agriculture in and around Alachua County. Composting is a biological decomposition process by which microorganisms convert raw organic materials into relatively stable humus-like material. Proper composting assimilates organic substances and releases inorganic nutrients [19]. Compost used in the agriculture, nursery and landscape industry has many benefits including increasing yields while reducing the need for fertilizer, fungicide, and water, all the while suppressing many soil born plant diseases. The results are not immediate however; studies show that it usually takes 3 years for the addition of compost to show positive results. Composting on large commercial scale is neither easy nor cheap. Consistent and dependable quality compost requires consistent and dependable feedstocks and management. Incoming feedstocks must be ground or processed into uniformly sized material to allow proper moisture and oxygen management. Large piles must be turned frequently using diesel equipment or aerated using electric fans as in anaerated static pile process. This is all in an effort to keep microorganisms alive and the pile from becoming anaerobic, which would slow the decomposition process, release methane, and cause objectionable odors. One solution for biodegradable municipal solid waste would be to process it using anaerobic digestion and then capture the methane for energy production. The residual would be valuable as a soil amendment or fertilizer. n 4-22 4.2. Waste-to-Wealth Chapter 4. Waste and Energy Implications 4-23 Most successful community composting programs, including that in Alachua County, are backyard programs, meaning that community members are composting their own organic wastes. Composting on a small scale is easy and cheap and saves communities large amounts of money. A study in 1996 by North Carolina State University found that the average community spent 12 dollars per short ton on their back yard composting program while saving 52 dollars per short ton in collection and disposal fees [20]. Many communities like Seattle and San Francisco are experimenting with collection and composting yard waste and green waste from grocery stores and restaurants on a community-wide scale and having some success. The Director of the Board of The California Board of Integrated Solid Waste [21] said “we use the term composting very loosely.” The Wilmington, Delaware area is constructing a $20 million composting facility on 20 acres for composting 400 short tons of food waste daily [22]. Construction will take about one year. The City of Boston is currently seeking qualified vendors for the design, construction and operation of leaf, yard and other organic waste processing, composting, anaerobic digestion and or other beneficial re-use of organic materials from municipal waste streams. Leaves will be composted, wood waste separated for chipping, while grass clippings and other organic materials suitable for methane generation will be processed by anaerobic digestion [23]. Alachua County’s yard waste has a high carbon and sand content making it difficult and likely not cost effective to compost and is already effectively separated, reduced and used. Other materials available to compost however, are green waste from restaurant and grocery operations. Alachua County is currently paying over $22.50 per short ton for transport and disposal of this material and due to increasing fuel costs this is only likely to increase. Separating this material for composting or anaerobic digestion would be cost-effective. Financing of such a facility could be achieved by issuing a bond that would be paid with the tipping fees and savings in transport cost. The ECSC recommends that the City and County jointly issue either (a) a Request for Expressions of Interest (REI) similar to that of Boston, or (b) an RFQ to get advice on managing the organic waste and constructing suitable facilities. A citizens’ committee with expertise in managing organic waste should be appointed to make input in the process. 4.1.5.5 Backyard Composting Alachua County subsidizes the price of composting bins each Earth Day. This is also a precedent for bulk buying programs. Alachua County Office of Waste Alternatives, Waste Management Division disseminates education materials on backyard composting to citizens, schools and businesses. A complete guide to backyard composting is available which instructs users on how to compost and suggests available resources. Alachua County offers citizens wire compost bins for backyard composting at no charge to Alachua County residents. These bins are subsidized through funding provided by the solid waste assessment. Bins are purchased in lots of 1,000–1,500 bi-annually and distributed through municipalities and the County Public Works Department. Additionally the County sponsors and enclosed composter (The Earth Machine) annual sale. Composters are available at a reduced cost subsidized by the solid waste assessment during a one day sale once annually. Free mulch is also available to residents year round, on a first come first served basis, at the Leveda Brown Environmental Park and Transfer Station. This mulch is made from recycled wood debris generated by Alachua County residents and businesses. 4.2 Waste-to-Wealth There are several ways in which waste recycling and re-use can create jobs and add to the economy of communities while reducing adverse impacts of consumption on the environment. Locally, the number of waste-related jobs could be 1,500 or more with an annual payroll of up to $50,000,000 if the possibilities are fully exploited. The US EPA has studied this matter for the entire country and has issued its findings in the report, US Recycling Economic Information Study (see Figure 4.4 on page 4-24). Similar studies for particular states or cities have been carried out by the Institute for Local Self-Reliance (ILSR). ILSR has just provided the State of Delaware with a report on resource management that emphasizes using waste for economic development [24]. The EPA study divides jobs into four different categories that may be particularized to Alachua County based on its population of about 220,000 and projecting to a recycling rate of 75%, twice the national average. Then the number of expected jobs for Alachua County in the four EPA categories would be: collection-47, processing-234, manufacturing-1114, reuse and remanufacturing-247, for a total of 1642. Clearly, the County is missing out on many of these jobs in categories except collection (particularly in processing, manufacturing, and reuse and manufacturing). Furthermore, the average pay of recycling-based jobs of over $30,000 per year exceeds that of the average for all paid jobs as shown in Figure 4.4. There is an interesting comparison between recycling-based jobs and auto and truck manufacturing jobs, which pay only about $10,000 n 4-24 Chapter 4. Waste and Energy Implications Figure 4.4 Wages In Recycling and Waste-Handling Industry All Paid Jobs Source: Recycling Machinery Food Manufacturing Mining and Reuse Manufacturing Waste Management Auto and Computer and Electronics Truck Manufacturing Manufacturing Results of the National REI Study by the EPA. Retrieved from http://www.epa.gov/jtr/econ/rei-rw/result.htm sustainability goal de- The pends upon businesses finding profitable ways to make use of and find markets for thelmaterials that aretcollected in the recycling program. a p e o b a s s , e c y redesign, and manufacturer product responsibility.” Source: Stop Trashing the Climate by Brenda Platt. Retrieved from {http://www. stoptrashingtheclimate.org/fullreport_ An F&V"0iargtYXXXibGEt1E.5E$0LUTION, COPY- more per year. Several states have given huge subsidies to automobile plants to lure them to their state while largely ignoring the possibilities of recycling-based jobs (choosing, instead, to burn or bury the waste). Another advantage of recycling-based jobs is that they are not easily outsourced to other countries—the jobs remain local. In contrast to the huge potential for economic development through recycling, when waste is used as a fuel only a few jobs are provided, similarly for landfilling. Based on studies done for the EPA, Brenda Platt, co-director of ILSR states, “On a per-ton basis, recycling sustains ten times the number of jobs as landfills and incinerators” [25, 26]. These economic considerations indicate the failure of the “third-E test” mentioned in Section 4.3 Municipal Solid Waste is not a Sustainable Fuel. The ECSC recommends that local governments, states, chambers of commerce and other economic development agencies devote much more of their effort toward establishing recycling-based businesses in their communities. Ways in which this can be accomplished are discussed in the next section. RIGHTED, NO PERMISSIONS, NOT LEGIBLE 4.2.1 Recycling Market Development Zones (RMDZs) The ECSC recommends that Alachua County allocate approximately 40 acres of land to be developed as an RMDZ. The center would be built around a recycling transfer station where recyclable or reusable materials are sent and then redirected to businesses and residents who can reuse, refurbish, or recycle them. Businesses that produce valuable products from the discarded material sent to the center would receive incentives for locating in the RMDZ—perhaps land leased at a low rate, tax reductions, carbon credits, or other such incentives. Another possibility would be that the site would house a renewable energy generating station (such as solar) that would allow RMDZ businesses n 4-26 Chapter 4. Waste and Energy Implications to market their products as being made from recycled materials and 100% renewable energy. The purpose of collocating the businesses and the transfer station is to develop a critical mass of industrial development that can support the County’s overall goals, which include energy conservation, greenhouse gas reduction, sustainability, and development of the local economy. The sustainability goal depends upon businesses finding profitable ways to make use of and find markets for the materials that are collected in the recycling program. The center would handle traditional recyclables such as metal, plastic, and paper, and might also handle building materials from deconstructed buildings, electrical components from discarded electronic goods, and other goods from salvage operations. It would also develop markets for these materials. Market development is an important part of achieving zero waste. A recent report by the GAO faulted the EPA for failing to develop domestic and international markets [1 1] and listed, as one of two primary recommendations, that the EPA pursue market development of recyclable material. The GAO recognized the great importance of developing markets so that our economy can become sustainable. Other communities already have or are developing their own RMDZs [27, 28, 29]. The overall benefits of the center would include: 1. energy savings through reuse, or refurbishment of existing materials that are available locally, 2. GHG reductions by reusing products that would otherwise generate greenhouse gases in their production, 3. job creation by providing a innovative productivity zone that will employ both skilled and unskilled labor [30, 31], 4. reduction in the volume of material sent to landfills, especially if the center makes good use of deconstructed buildings, 5. a consolidated shopping location where consumers and contractors can find many different products that are produced locally and that advance each customer’s stewardship of the environment, 6. provide useful products that will be required in the retrofitting of buildings—examples would include insulation made from discarded fibers or recycled glass, clothing or household goods made from recycled plastic, used household goods that were donated or salvaged, 7. a potential magnet for larger companies that already have expertise in processing recyclable or reused materials to make valuable products, n 4.2. Waste-to-Wealth 8. a conspicuous reminder to residents that Alachua County has made a commitment to energy conservation, greenhouse gas reduction, and sustainability, 9. a concentration of like-minded entrepreneurs whose collocation at the sustainability center might foster innovative product development in the sustainability sector, 10. reduced reliance on foreign sources of materials, and 11. reinforcement for Alachua County youths who recognize the viability of the sustainability industry and then seek employment or education in sustainability-related careers. Presentation by Dr. Neil Seldman to the ECSC. http://alachua.granicus.com/MediaPlayer.php? The ECSC hosted a presentation by Dr. Neil Seldman from the Institute for Local Self-Reliance. During his presentations on February 15 and 16, 2008, Dr. Seldman made the following recommendations, which are supported by the ECSC in concept: view_id=3&clip_id=616 1. Enact an ordinance to require a deconstruction, salvage, and recycling plan for buildings that would otherwise be demolished and discarded. This would include a plan to recycle the construction materials as well as the contents of the building. 2. Develop a Stewardship Council, composed of public staff, citizens and private industry representatives, which would meet once a month or once a quarter to determine how to best package products to balance the requirements of the product and the need to reduce waste. For example, work with product manufacturers to reduce composite packaging (such as frozen orange juice containers made from cardboard attached to metal) so that the packaging is easier to recycle. 3. Pay-As-You-Throw program (County and City of Gainesville volume-based cart garbage collection system)—increase cost differential between sizes of carts. 4. Double the County’s recycling percentage (from current 32% to 64%): a) Consider mandatory residential recycling. b) Incentives or lotteries—example: Recycle Bank in Philadelphia rewards citizens who recycle with coupons per pound of recycling. Coupons can be redeemed for merchandise. 5. Government should act as a role model. Every public place there is a garbage container; there should be a recycling container. This could be implemented quickly at government facilities, parks, and public universities. The County has already started The Institute for Local Self-Reliance is a team of economic development planners whose motto is: “We solve environmental problems by starting businesses.” n4-28 Chapter 4. Waste and Energy Implications this process by ordering a recycling container for every garbage container in every County park [per Sally Palmi, personal communication] . 6. Internships for high school students in waste and recycling, whether they are going to college or technical school. 7. Resource Recovery Parks—8 businesses= 200+ jobs. a) Recycling Market Development Zones (RMDZs). They do not have to be contiguous—example: Los Angeles has RMDZs that are not contiguous. b) The current proposal for Alachua County is for a 40 acre site, and this could be advertised in Solid Waste journals as a means of soliciting partners. c) $125 million for green jobs is funded in new energy bill. Other information provided in the presentation came from Dr. Seldman’s research and experience in the field of recycling-based industry. For every 10,000 annual short tons of material that is incinerated or sent to a landfill, one job is created, but for every 10,000 yearly short tons of material that is recycled, 8–200 jobs are created. Based on his experience with manufacturers of waste-handling systems, the unit cost of recycling is much less than the unit cost of landfilling or incinerating. Tiles made from recycled materials (photographed by Bob Hoot 4.2.2 Potential Products for the RMDZ at Indigo g r e e n store in Gainesville, FL) Timbron Timbron makes materials from recycled polystyrene. They make mouldings that are used as floor boards or crown mouldings. Recycled Tires Several companies make products from recycled tires. Gerbert produces a flooring from recycled tires. Rubber Products makes material for safe ground cover for playgrounds, cargo containers, acoustical liners for flooring, and other products. U.S. Rubber makes rubber tiles that could be used for special-use flooring, such as in gyms or outdoor flooring. PaperStone PaperStone™ is a product made from post-consumer recycled paper and resins made from raw materials like cashew nut shell liquid [32]. It is used in countertops or cabinetry. Fly Ash Products Squak Mountain Stone™ by Tiger Mountain Innovations, Inc., makes a material that looks and feels like stone but that is made from fly 4.2. Waste-to-Wealth 4-29 n ash from coal-fired electric generation plants [33]. Temple Inland makes drywall from recycled materials that include fly ash, and also make medium-density fiberboard and other products. A list of products that contain fly ash is available from the University of North Dakota (see http://www.eerc.und.nodak.edu/carrc/ BuyersGuide/browse.asp?catid=35). Tiles from Recycled Glass Trinity Glass™, by Tiger Mountain Innovations, is a material made from 75% recycled glass and can be used for countertops and tile [34]. TerraGreen also makes tiles from recycled content. Samples of Environ Biocomposite® (colored samples) and Wall Paneling Kirei Board ™ (made from sorghum) on a Squak Mountain Wall Paneling can be made from renewable resources (although some of the most widely used bamboo might not grow in Florida). Kirei USA makes a wood-like product from sorghum, poplar, and an adhesive that does not emit formaldehyde. It can be used for wall paneling, ceilings, cabinetry, furniture, flooring, and other such things. They also have similar products made from bamboo and wheat. Another company can make board from wheat straw, another one from recycled paper, another product made from agricultural fiber and sunflower hulls,: http :/ /www. environbiocomposites . com/products.php Stone™ countertop made from recycled materials. Insulation Bonded Logic makes an insulation from recycled blue jeans. They also make another product that is made from recycled, post-industrial blue jeans and cotton fibers bonded to aluminum http ://www. bondedlogic.com/documents/InsulatorBroch.pdf. Any business that uses aluminum might also use lots of energy, but at the same time it is more efficient from the country’s point of view to use recycled materials. For example, if recycled aluminum is used, most of the energy required to produce it is saved (see Table 4.3 on page 4-8). 4. 2. 3 R e - us e The saying that one person’s trash is another’s treasure is literally true— the conversion of waste to wealth can be facilitated by merely providing the mechanisms for exchange. Charities such as The Salvation Army, Goodwill, Habitat for Humanity and others that accept unwanted items from individuals and offer these for free or at low costs provide a mechanism for such exchanges. Another example is Gainesville Community Ministries that has three thrift shops and also provides services such as food, clothing, health care, and more to the needy. Resale and thrift shops are helping to reduce waste, energy use and greenhouse gas emissions across America. They are also creating Roof t iles made from recycled t i res (photographed Hoot at the Indigo green store, Gainesville, FL) Tiles made from recycled glass. Photo by Bob Hoot by Bob n 4-30 Chapter 4. Waste and Energy Implications jobs, and increasing economic prosperity in many communities. According to the National Association of Resale and Thrift Shops, these shops are generating over $200 billion in revenue every year. http://www.pnj.com/apps/pbcs.dll/article?AID= /20080602/LIFE/806020304/-1/archives http://www.narts.org/press/stats.htm Approximately 16% of all shoppers buy second-hand items at thrift stores and this percentage is expected to rise to 20% very soon. The demand for second-hand items has been the catalyst for a 5% annual growth in resale and thrift shops in the past few years. http://www.pnj.com/apps/pbcs.dll/article?AID= /20080602/LIFE/806020304/ -1/archives Even local governments are opening thrift shops. The Palm Beach County Thrift Store (PBCTS) sells surplus government property, mink coats, sheriff’s department evidence, jewelry, unclaimed items, golf clubs that were donated to the school board and many other items. The PBCTS is a municipal investment recovery cooperative involving twelve area local governments. The PBCTS has served the area for 15 years and has generated over $20m for the taxpayers of Palm Beach County. http :/ /www. pbcgov. com/fin_mgt/store/ http://www.bizjournals.com/ southflorida/stories/2000/10/30/story6.html The retail establishments that sell second-hand items go by many names. They are called thrift stores, charity shops, re-use shops, consignment shops, used furniture stores, second hand stores, etc.. The concept of formally selling second hand goods in retail stores started in the late 1940s when OXFAM opened a store in the United Kingdom. Many thrift stores are associated with religious organizations, yet many are secular as well. The charity status of many thrift stores in the US provides a significant benefit for taxpayers by providing a tax deduction for the items donated to the charity shop. The local economic benefit of thrift stores can be seen in many ways. Local jobs are created when these stores open, affordable products are made available to people who can’t afford to buy new products from retail stores, landfill costs are reduced, the release of greenhouse gases and other pollutants are reduced, and local sales tax revenues increase. Other forms of re-sale and non-profit organizations also have positive economic and environmental impacts in the community. The Alachua County Library Book Sale sells used books from its archives and books donated by library patrons to generate money to invest in new books for the library district. The Dignity Project takes old cars and computer equipment and refurbishes these items for donation to economically disadvantaged people in Gainesville. These products help people prepare for jobs and provide transportation for these folks to work and other destinations. On-line marketplaces for used products are becoming popular. n 4.2. Waste-to-Wealth Craigslist.com is a very popular international marketplace with local affiliates. Local marketplaces like Gainesville4sale.com are also popular. The rising cost of energy and food in the past year has shown how fragile our economic status is. As energy and food costs rise, demand for the products offered by resale and thrift stores will increase. It is important that these organizations are nurtured so they can prosper within our community. The benefits they provide to our community are many. The following recommendations might help these organizations prosper within Alachua County: 1. List all the resale and thrift stores located in Alachua County on the Alachua County website 2. Work with the state legislature to create a week long Used Products tax holiday in Florida that coincides with the start of the college school year around the state. This tax holiday would promote the purchase of used products and all the economic, environmental and natural resource benefits to Florida and local communities. 3. Work with UF and Sante Fe College (SFC) to ensure that all incoming students know where all the resale and thrift shops are located. 4. Have the appropriate organization within Alachua County government create and distribute a flier describing the financial and environmental benefits associated with buying used products. The Environmental Protection Agency may have this information. 5. Have Alachua county employees promote purchasing used products for economic and environmental reasons when they are talking with local citizens or other governmental employees. Lead by example. 6. Have Alachua County officials work with the local resale and thrift stores to develop a carbon credit market for local resale and thrift stores within the county. Many of the products sold in these stores would have ended up in the landfill and new products would have to be manufactured to replace them, creating more greenhouse gas emissions. These stores also aggregate used products that cannot be sold and sell/give them to recyclers, further reducing the amount of waste going to the landfills. 7. If a carbon market cannot be developed for carbon the reduction benefits for these products, Alachua County can provide some sort of local recognition for the contributions they make to our Source: Puzzled About Recycling’s Value? Look Beyond the Bin, by EPA, retrieved from http://www.epa.gov/ epaoswer/non-hw/recycle/benefits.pdf n4-32 Chapter 4. Waste and Energy Implications community by reducing the amount of waste going to the landfill, creating jobs, reducing greenhouse gas emissions and providing affordable products to the residents in our community. 8. Work with local organizations to develop a repair business in the Recycled Materials Development Zone to repair products brought into the RMDZ that can be repaired and resold. Local people without work or wanting to develop repair skills could be employed or trained in this business by volunteers or paid staff. Funding for these programs could come from the sale of products that are repaired. Gainesville Community Ministries operates several thrift shops that receive, repair, and re-sell used goods and has a significant social service program [35]. 4.2.3.1 Building Deconstruction Composition of Construction and Demolition Debris Concrete and mixed rubble Wood Drywall Asphalt roofing Metals Bricks Plastics 40–50% 20–30% 5–15% 1–10% 1–5% 1–5% 1–5% Source: Construction and Demolition (C&D) Materi als: Basic Information by the EPA. Retrieved from http://www.epa.gov/CDmaterials/basic.htm Debris from building demolition comprises approximately 25–33% of Florida’s municipal solid waste, depending on how the debris is classified [36]. An energy efficient and sustainable way to reduce that which is landfilled is to deconstruct the buildings so that the materials can be used again. The Deconstruction Institute, from Charlotte County, Florida, has compiled a collection of case studies on deconstruction [37] that describe the reduction in landfill and the value of products recovered from different deconstruction approaches. Another case study, by the Center for Construction and Environment at the University of Florida, included a detailed analysis of the quality of the materials that were recovered from the deconstruction, and they found that deconstruction is more cost-effective than conventional demolition and landfilling [38]. Local examples of this process can be found at the Reuser Building Products, Inc. and Bearded Brothers Deconstruction, both in Gainesville. Reuser Building Products receives materials from Bearded Brothers Deconstruction and from other contractors and the general public and then makes those materials available for sale. They sell reclaimed lumber, windows, doors, sinks, toilets, cabinetry, bath tubs and many other components from deconstructed or remodeled homes. Another example of a deconstruction business is The Deconstruction Institute in Portland, Oregon. They deconstruct buildings and make the materials available to be used again. They also provide information about how their process works. The Deconstruction Institute is a division of the Rebuilding Center, which sells the materials that were salvaged during deconstruction operations. They estimated that every 2,000 square foot home that is deconstructed saves 33 trees. They also provide a Deconstruction Calculator to estimate the savings of deconstruction versus landfilling. n 4.2. Waste-to-Wealth 4-33 Figure 4.5 Reuser Building, Inc., Gainesville, Florida Reuser Building, Inc. sales materials from deconstructed buildings. n 4-34 Chapter 4. Waste and Energy Implications Other examples of combined deconstruction and resale operations can be found in Seattle at Second Use. A company called Reuse Development Organization (REDO) in Baltimore, Maryland, provides technical assistance to businesses and communities that want to develop comprehensive reuse businesses. Another source of information on deconstruction is Building Reuse in Pittsburgh, Pennsylvania, which acts as a broker for information about deconstruction. The value of recovered lumber for re-use can be increased through re-certification that is conducted by licensed private-sector re-certifiers. The certification process helps consumers to ensure that they are buying materials that are suitable for construction. 4. 2. 4 Ze ro W as te 4 . 2 . 4 . 1 W h a t i s Z e r o W as t e ? Zero waste is a movement to reduce the waste that humans produce— ideally reducing the waste to zero so that nothing would have to be discarded by any means such as landfills or incinerators. Our use of the term zero waste includes zero solid waste, zero hazardous waste, zero toxics, and zero GHG emissions. Zero Waste International describes zero waste as follows: Zero waste is a goal that is both pragmatic and visionary, to guide people to emulate sustainable natural cycles, where all discarded materials are resources for others to use. Zero waste means designing and managing products and processes to reduce the volume and toxicity of waste and materials, conserve and recover all resources, and not burn or bury them. Implementing Zero waste will eliminate all discharges to land, water or air that may be a threat to planetary, human, animal or plant health. (Zero Waste International [39]) The concept of zero waste is not something that is applied after the product life-cycle is near completion. In addition to aggressively reducing, reusing, recycling, and composting (RRRC), it is necessary to modify production processes so that less waste is produced and more materials are reused. This would require industries to accept recycled and reused materials as a fundamental part of their production processes. The visionary goal of zero waste expresses the need for a closed-loop industrial/societal system as suggested in Figure 4.6 on page 4-35. Moving toward zero waste helps to reduce energy use, GHG emissions, and the pollution related to landfills (see Table 4.2 on page 4-6 and Table 4.3 on page 4-8). Moving toward zero waste also helps communities to become more sustainable. Once the zero waste philosophy is internalized, it becomes clear that waste is a sign of inefficiency and unsustainability. n 4.2. Waste-to-Wealth 4-35 Figure 4.6 Materials Flow Diagrams (a) Current Materials Lifecycle (b) Ideal Materials Lifecylcle Manufacture Adapted from Figures 4 and 5 from The Case for Zero Waste: http : //www. zerowaste . org/case . htm n4-36 Chapter 4. Waste and Energy Implications Zero Waste, a Visionary Goal That Strives for zero waste of resources (100% efficiency of energy, materials, and human resources), zero solid waste, zero hazardous waste, zero emissions to air, water, and soil, zero waste in production activities, zero waste in administrative activities, zero waste in product life cycle, and zero toxics. The Results are reduced risks to to employees, reduced risks to the environment, reduced presence of toxics creates less hazardous waste, closed loops for materials, and reduced costs. Adapted from The Case for Zero Waste by the Zero Waste Alliance. Retrieved from http://www. zerowaste. org/case.htm. Organizations, among them the Zero Waste Alliance, have embraced the concept and have adopted zero waste as a goal. Various governmental agencies, including The University of Florida and Alachua County have adopted zero waste as a goal and are working toward it [40]. Zero waste suggests that the entire concept of waste should be eliminated. Instead, waste should be considered a potential resource, and this new perspective might counter our basic acceptance of waste as a normal course of events. Opportunities such as reduced costs, increased profits, and reduced environmental impacts are found when returning these residual products or resources as food to either natural and industrial systems. This may involve redesigning both products and processes in order to eliminate hazardous properties that make them unusable and unmanageable in quantities that overburden both industry and the environment. A zero waste strategy leads us to look for inefficiencies in the use of materials, energy, and human resources. To achieve a sustainable future, extreme efficiency in the use of all resources will be required in order to meet the needs of all of the earth’s inhabitants. A zero waste strategy directly supports this requirement. n4.2. Waste-to-Wealth 4.2.4.2 Broadly applicable. The benefits of a zero waste strategy can be achieved in nearly any kind of organization. Some examples are: 1. Community programs can be designed to consider all uses of materials and energy both in operations and services. Focus on zero solid waste to landfills and zero wasted energy can result in new jobs not only in the recovery process, but also in the use of recovered waste products as raw materials to produce new products. 2. Business programs can be designed to minimize uses of energy and materials in products, processes and services. Focus on increasing efficiency by eliminating solid and hazardous waste, process wastes, wastes in production operations (motion, time, over production, misprinted invoices, etc.) and striving for energy reduction. 3. Industry-wide programs can be very effective if the industry members are willing to work together. As such, it reaches its maximum effectiveness in reducing energy and material use and achieving environmental improvements. 4. School programs when applied to all school activities and classroom teaching can save money while providing important education to help the younger generation be prepared to contend with coming changes. Zero waste can be applied not only to energy and material use, but also in the facilities plant, offices, classrooms and cafeteria. 5. Home programs can be developed that include energy savings, changes in purchasing habits, reduction in the toxicity of cleaning agents, use of more appropriate fertilizers and pesticides. This can help provide badly needed education for the general population. 4.2.4.3 What is Waste? There is strong evidence that humankind’s current interaction with the environment cannot be sustained [41, 42]. Natural systems are cyclical and are generally sustainable whereas human activities currently produce by-products with no clear use and no market value or they directly produce materials that are either hazardous or that reduce the value of existing resources. Waste takes many different forms: from solid and hazardous waste to wastes in energy and material use; wastes in manufacturing and administrative activities and wastes of human resources. 4-37 n4-38 Chapter 4. Waste and Energy Implications 4.2.5 L oc al W ork T owa rd Zero W as te Florida Statute 403.7032 (1) The Legislature finds that the failure or inability to economically recover material and energy resources from solid waste results in the unnecessary waste and depletion of our natural resources.... (2) By the year 2020, the long-term goal for the recycling efforts of state and local governmental entities, private companies and organizations, and the general public is to reduce the amount of recyclable solid waste disposed of in waste management facilities, landfills, or incineration facilities by a statewide average of at least 75%.... (3) The Department of Environmental Protection shall develop a comprehensive recycling program that is designed to achieve the percentage under subsection (2) and submit the program to the President of the Senate and the Speaker of the House of Representatives by January 1, 2010.... The ECSC has drawn from the report called Maximizing Waste Prevention and Waste Reduction [43]. The original report was issued as a waste management staff report and is informally known as the Blue Sky report unless more specific information is provided under this cover. The goal of the report was to suggest ways that Alachua County could achieve zero waste. After consulting with the Alachua County Department of Waste Management, the ECSC reemphasizes some of the proposals from the Blue Sky report (as outlined below). The Blue Sky report makes a series of recommendations that will be summarized very briefly here: 1. Zero Waste at Events: Require event organizers to use compostable food packaging at festivals or other such events. 2. Paperless Office: Continue the migration to email, electronic databases, and electronic versus paper documents. Examples of County paperless initiatives include: Commission Agendas are in electronic format in E-Agenda, budget is completed in the electronic budgeting software, GovMax, SharePoint, and the hiring process is in the electronic program, Neo Gov. 3. Universal Curbside Collection of Recyclables and Garbage. 4. Mandatory Commercial Recycling: The ECSC recommends mandatory recycling of all materials that are being collected in the curbside program. 5. Expand Electronic Appliance Recycling. 6. Support and Enhance Existing Construction and Demolition Recycling, possibly including tax breaks and zoning changes. 7. Creative End Use for Recyclables: Find new applications for recycled materials, such as tiles and countertops made from recycled glass and clothing made from recycled plastics. The ECSC recommendation is to integrate this at the same location as the reuse center. See page Section 4.2.1 on page 4-24. 8. Innovative Loans Program for Entrepreneurs: Loans to businesses that use recycled or reused materials. A State program is in place for this. Information and a down loadable brochure are at: http://www.ffcfc.com/ PROD-RECY-Description.html Bernie Machen, as President of the University of Florida, pledged to achieve zero waste on campus by 2015 [40]. There were also some proposals presented by the University of Florida Sustainability Task Force that were intended to help the university achieve its goal of n 4.3. Municipal Solid Waste is not a Sustainable Fuel Table 4.5 Useful Products Made From Recycled or Scrap Material Earth Wool insulation made from Holz Wood Fiber Insulation Bonded Logic Ultratouch® recycled glass Photo by thingermaejig tion made from used blue Photo by thingermaejig Photographed by Bob Hoot at Indigo Green store, Gainesville, FL Insulajeans. zero waste [44]. Their proposal focused on low-cost and high-impact changes. The ECSC recommends working with the University of Florida to progress toward meeting their commitment and to partner with them to help achieve the mutual goals of the County and the University of Florida. 4.3 Municipal Solid Waste is not a Sustainable Fuel In order to qualify as an acceptable fuel, waste should pass the 3-E tests: (a) Energy: provides more energy than is required to replace materials that are burned,. (b) Environment: does not deplete natural resources nor cause adverse environmental effects, and (c) Economic development: provides more jobs than available through waste-based industries. As we see in this section and in Section 4.2 on waste-towealth, MSW as a fuel flunks all three of these tests. Burning recovered materials for fuel is like eating your seed corn. Resources needed to make new materials go up in smoke. Despite combustion’s low standing in the hierarchy of favorable options for managing waste (only higher than landfilling without landfill gas recovery), there is considerable use of MSW as a fuel in so-called WTE facilities in Florida that were built primarily for disposal of MSW [45]. As a result of intensive lobbying by the WTE industry, MSW has been included as a renewable fuel in Florida law [46]. Certainly, MSW will continue to be produced for the foreseeable future despite zero-waste efforts aimed at elimination of waste being disposed in landfills or incinerators[6, 47]. The City of Gainesville has issued a Request for Proposal for biomass energy plant that could include MSW as one of the fuels [48]. However, the City has added the stipulation in As we see in this section and in Section 4.2 on wasteto-wealth, MSW as a fuel flunks all three tests: energy, environment and economic. Biosolids are not a sustainable fuel. They are about 95% water and require more energy to dry than is obtained from burning them. n 4-40 Chapter 4. Waste and Energy Implications Table 4.6 Energy Required Using Recycled and Virgin Content vs WTE † Material 1. Virgin 2. Recycled 3. Recycling saves 4. Energy content 5. WTE (19% eff) 6. Percent Recycled Aluminum 220.48 15.25 205.23 <0 0 49 Steel 36.18 15.81 20.37 <0 0 44 Plastics 32 4.25 27.75 30 7.6 10 Paper 39.92 22.03 17.89 16 3.42 52 OCC 26.44 12.6 13.84 14 2.66 62 WTE = Waste-to-Energy conversion. OCC=old corrugated cardboard † Recycling saves 3–5 times energy produced by waste to energy (WTE) All quantities are in units of million BTUs per short ton. The rows in this table are: 1-energy to produce items from virgin stock, 2-energy required to produce from recycled stock, 3-the amount of energy saved by using recycled stock, (i.e. row one minus row two), 4-energy content of each item (i.e. the maximum energy that is obtained in a process of 100% efficiency, taken from SWMGHG Exhibit 5-2), 5-the energy obtained in WTE plants (which have only 19% efficiency). 6-the current recycling rates (that do not enter into these energy considerations) for the various materials. For metals that have no energy content (actually it is slightly negative because the metal must be heated to the temperature of the incinerator), reduction and recycling obviously win over incineration. For the combustible materials listed, by coincidence, the energy saved by recycling is almost exactly the same as the energy content. Thus to be competitive from the energy standpoint the process of obtaining energy using the material as a fuel would have to be essentially 100% efficient,which is impossible by the second law of thermodynamics. Existing WTE facilities have efficiencies of about 19% and promotions for gasification technologies claim that they will achieve up to 60% efficiency, which has yet to be demonstrated. Even if this promise is forthcoming, such facilities still flunk the E-1 test for not producing more energy than required to replace the materials using virgin stock. Source: adapted from Solid Waste Management and Greenhouse Gases by the EPA. Retrieved from http : //epa.gov/climatechange/wycd/waste/downloads/fullreport.pdf n 4.3. Municipal Solid Waste is not a Sustainable Fuel the RFP that “waste that can feasibly be recycled will not be included as a fuel.” Thus, it is essential that ECSC study the suitability of MSW as a fuel and ways to improve recycling to divert as much as is feasible. At the time of this writing (April 28, 2008) none of the three binding proposals include MSW as a fuel [49]. The final binding proposal was for biomass only; however, this technology is being promoted in much of Florida. When wastes are used as fuels, it is obvious that for each short ton burned, another short ton must be produced from virgin product. Production of new products from virgin materials has many long term adverse consequences. In addition to the requirement for being renewable, a long-term fuel source should also be sustainable, criteria for which have been given: (a) produce more energy than used to produce it; (b) not deplete natural resources; and (c) not create by-products that negatively affect society [50]. The first of these is easily addressed using the data in Exhibits 2-3, 4, 5, 6 of Solid Waste Management and Greenhouse Gases report [6]. These tables give the energy required to produce a given component of MSW from either virgin or recycled materials. Then, the difference between these, i.e. the energy that could be saved by recycling a product may be compared with what could be obtained using the product as fuel. The result of the calculations are presented in Table 4.6 on page 4-40 and shows the saving from using recycled versus virgin materials. Aluminum and steel, which are metals that have no heating value (slightly negative), are included along with the three materials, plastics, paper, and cardboard, that provide most of the energy of waste used as a fuel. Applying the second criterion for sustainability, namely that the process must not deplete natural resources, many components of MSW fail, e.g. plastics made from natural gas or petroleum. Plastics that are not fully recyclable, and recycled at a very high rate, should be banned. Paper and cardboard are two materials that supply much of the energy when MSW is used as a fuel. Paper production has been largely at the expense of destroying forests that would be exceedingly difficult to replenish. Even growing trees on plantations to produce paper is not sustainable for a number of reasons [51]. In the United States, the expansion of pine plantations for pulp and dimensional lumber has also come at the expense of natural forests. According to U.S. Forest Service data, pine plantation cover in the Southeast grew by nearly 8 million hectares between 1952 and 1985, while natural pine forest cover declined by 12 million hectares, an area nearly equal in size to the state of Mississippi or three times as large as Switzerland. The Forest Service predicts that this trend will continue into the future, anticipating that by 2030 there will be about twice as much area in plantation pines as in natural pine stands. The world is currently losing about 14 million hectares of forest Element 10 of Alachua County’s Guiding Vision: Sustainable economic development will be encouraged through a written economic development plan focusing on strengthening existing small businesses, growing diversified industries locally, implementing an aggressive poverty reduction plan, introducing economic empowerment strategies, improving public infrastructure as our principle economic incentive and assuring new industries. These economic development strategies will be evaluated utilizing a comprehensive matrix detailing how each contributes to our quality of life. n 4-42 Chapter 4. Waste and Energy Implications cover each year—an area larger than Greece- and even larger areas are being degraded by less obvious threats such as fragmentation, soil degradation, exotic species, and air pollution. Pulpwood plantations currently account for about 16% of the world’s total fiber supply for paper. Second-growth forests provide 30 percent, and old-growth forests, another 9 percent. The remaining 45% is recycled and nonwood fiber. Most of the old-growth forests that are still being logged for pulp are in boreal regions of Canada and the Russian Federation. A smaller share comes from virgin temperate and tropical forests in countries such as Australia, Indonesia, and Malaysia. Rather than managing natural mixed-species, mixed-age forests, the forest industry has shifted toward an agricultural model, in which genetic strains are carefully bred and selected, and seedlings are planted and developed into well-organized, single-species, single-aged stands and treated with fertilizers, herbicides, and pesticides. These are largely derived from petroleum as is the energy necessary to operate the machinery used in growing trees. Pulpwood plantations are generally harvested in 6-10 year rotations in the tropics and 20-30 year rotations in temperate regions. In Florida, the semi-tropics, pulpwood rotations are around 15 years. Of course, the whole plot is clearcut, and the process is repeated starting with nothing but the soil, which is commonly first bedded, that is, thrown up into a series of parallel higher ground rows when the land is naturally too wet for pines. This, of course, increases water runoff, which includes the herbicides, fertilizers, and pesticides. Native Flatwoods salamanders, Ambystoma cingulatum, which live in the soil of native Florida pine forests, are destroyed and never return, along with many native plant species that grow in the understory of natural forests. Fast growing Slash pine is then planted, which is a naturally occurring species in Florida, but once naturally restricted to wetter areas only. Longleaf pines, a fire-adapted species of drier uplands, originally covering 30% of Florida, was rarely replanted because of its slow growth. Fire, once used to control plants competing with the pine seedlings, has now been abandoned for herbicides, especially Garlon, a proven carcinogen. This poison has eliminated many of the frogs in Florida, because the tadpoles die at extremely low doses. Now, we have a new threat to what is left of natural forests—biomass conversion for ethanol and electricity. A recent study has found that the increasing number of pine plantations in the southern US could contribute to rises in carbon dioxide levels in the atmosphere [52]. This comes from cutting of hardwood and natural pine forest to make way for the pine plantations that will not recover the carbon capture for 30 years. In just three southern states, the study estimates that 21 million short tons of carbon dioxide will be released over the 30-year period. Lower whole soil carbon is another adverse effect on forest soil where herbicides are used [53]. Plantation forests have been found to have lower productive capacity as a result of the lower carbon content of the soil. Upon applying sustainability criterion 3 that the process does not create by-products that negatively affect society, MSW as a fuel also fails. For each short ton of MSW consumed as a fuel, an additional short ton must be produced from virgin stock to replace it. The processes involved all negatively affect society. The large amount of water required in making paper from virgin stock and the large amount of air pollution produced are just two examples of negative effects on society. The large amount of water required to produce paper from virgin trees is a particular concern in Florida where increasing shortages of water are occurring [54]. Thus, MSW as a fuel flunks both the 1-E and 2-E tests, energy and the environment. As is shown in the Waste-to-Wealth section starting on page 4-23, it also flunks the 3-E test: economic development. 4.4 Biosolids 4.4.1 Summary of Recommendations Anaerobic digestion is recommended as a replacement for Gainesville Regional Utilities’ (GRU’s) current wastewater treatment practice of aerobic digestion. The anaerobic digestion process would generate methane gas that could be used to either generate electricity or to supplement a process that would create a high quality fertilizer that would reduce the health hazards of the current GRU Class B biosolids that are land applied at Whistling Pines Ranch. Modification of GRU’s wastewater treatment process to use anaerobic digestion of sewage sludge would have the benefits of (a) providing an alternative source of energy through production of methane, (b) reducing emissions of various GHGs, and (c) destroying harmful microorganisms in the sewage sludge. The ECSC recommends using the methane from anaerobic digestion to facilitate the production of liquid, Class A biosolids. The leftover methane produced by the anaerobic digestion process can be used by GRU to offset electrical use in the wastewater treatment process thereby reducing their GHG liability. An alternative treatment process, incineration (thermal oxidation) of sewage sludge biosolids, has the following adverse effects: (a) sewage sludge is about 95% water, and the energy needed to dry the sewage sludge would exceed the energy produced from burning it (see Table 4.9); (b) carbon from the sludge would be released into the atmosphere as carbon dioxide, a GHG; and (c) the energy value and agricultural value of the biosolids would be lost. Recommendations in this report can help to achieve various goals of the Alachua County Board of County Commissioners by promoting the reuse of products derived from wastewater; providing the foundations for new businesses that sell or use Class A or Class AA fertilizer; Generating energy from anaerobic digestion and using the digestate as a Class AA fertilizer is a good example of fully closing the recycling loop on a waste stream. n4-44 Chapter 4. Waste and Energy Implications enhancing Alachua County’s efforts to ensure clean soil (by reducing the risk of adverse impacts from landspreading potentially hazardous Class B biosolids); and fostering sustainability through the development of industries that use locally produced fertilizers as replacements for commercial fertilizers. Commercial fertilizers are made with natural gas, most of which now comes from foreign countries. 4.4.2 Definitions and Process Description Biosolids: The term biosolids was coined by the Water Environment Drying biosolids is one way to reduce vector attraction (risk of spreading disease), and anaerobic digestions with volatile solids reduction is another. Volatile Solids are compounds that break down when heated to 550 °C and include lipids (fats), proteins, carbohydrates, and other compounds. See http://waterquality.ifas.ufl.edu/ Glossary/Glossary.htm#Volatile_Solids_ and http://dairy.ifas.ufl.edu/files/ WEF-June2003.pdf. Foundation, formerly known as the Federation of Sewage Works Associations, to lessen public objection to spreading sewage sludge on the land [55]. Now the term is used to differentiate between raw, untreated sewage sludge and treated sludge (biosolids) that would be suitable as a soil amendment or fertilizer. Anaerobic Digestion: Anaerobic digestion is a process, conducted in the absence of oxygen, in which bacteria decompose organic material into methane and carbon dioxide [56]. In wastewater treatment, the process is conducted in closed, heated vessels that are free of oxygen and nitrates, and these conditions force the bacteria to decompose sulfates . The resulting product, called the digestate, has less odor and fewer pathogens than the original product [57]. When the process of digestion is conducted at approximately 122–150 °F (50–60 °C), called the thermophilic temperature range, pathogens are killed and the biosolids attain a Class A or even Class AA rating [57, 58]. The Class A rating is defined by federal regulations and is awarded to biosolids when they are tested with low level of pathogens and treated using one of several regimes that involve heat of at least 122 °F [59]. The exact treatment regimes vary according to the concentration of the solids. Class AA rating is awarded by the State of Florida, per FAC 62-640.600 and FAC 62-640.650, and must be tested monthly to ensure that it contains low levels of 12 chemicals, several of which are metals. Only Class AA, and not Class A or lower, can be used as a fertilizer on leafy vegetables per FAC 62-640.400.7, but Class A biosolids can be used in most cases, and Class B can be used in some cases. Another requirement for Class AA biosolids is vector attraction reduction. Vectors are organisms that can potentially spread diseases. Insects, birds and rodents are examples of vectors in this context [60]. A report by the EPA, called Environmental Regulations and Technology, explained some of the principles of vector attraction reduction [60]. They listed three primary techniques for reducing vector attraction: decomposition to reduce the available nutrients for certain types of microorganisms, adding chemicals to stop microbial growth, and using barriers to prevent contact with the sludge. The Code of Federal Regulations, section 503.33(b) lists eight standards for reducing vector attraction of biosolids that will be used Table 4.7 Wastewater Processing: Aerobic and Anaerobic Digestion Aerobic Digestion Advanced Anaerobic Digestion Processed in open air Processed at ambient temperatures Releases GHGs to the atmosphere Releases odors in the community Processed in closed vessels Processed at approximately 130 °F Harnesses GHGs for energy Releases few odors in homes or gardens. Treatment facilities must choose only one [61]. Option number 8 is to dry the biosolids so that there is low moisture content. Option number 1 requires a 38% decrease in the volatile solids during treatment. Option 1 might be a good choice for anaerobic digestion. The EPA [60] described how anaerobic digestion meets this criteria: “Anaerobic systems reduce volatile solids by 35% to 60%, depending on the nature of the sewage sludge and the system’s operating conditions. Sewage sludges produced by systems that meet the operating conditions specified under Part 503 will typically have volatile solids reduced by at least 38%, which satisfies vector attraction reduction requirements” (p. 46). Besides the efficient reduction of pathogens, anaerobic digestion is recommended because of it use as an energy source. Methane extracted and captured from the anaerobic digestion process can be used to generate electricity or heat. A rough estimate of the methane produced from wastewater is 18,250 kg per 1,000 persons per year [62]. Another estimate is that the wastewater from one person can produce enough methane to generate 2.2 watts of electricity [63]. For the population served by GRU wastewater treatment facilities, this would create about 0.5 megawatts (enough to run 5,000 100 watt light bulbs or enough to power 700 homes). If combined heat and power were used, a total of about 1 megawatt could be produced. Additionally, approximately 2 megawatts of the 4 megawatts used by GRU wastewater treatment facilities could be saved by changing from energy-intensive aerobic digestion to anaerobic digestion [58]. The GRU Biosolids Management Plan, in Exhibit 5-44, proposed an anaerobic digestion model, but the temperature used in the analysis was not optimal and might not have fully represented the potential of an anaerobic system [58, 64]. Within the thermophilic temperature range (approximately 122–150 °F), one study found that methane output is maximized at approximately 127 °F. At this temperature methane n 4-46 Chapter 4. Waste and Energy Implications Table 4.8 Global Warming Potentials of Greenhouse Gases (IPCC 4) G l ob al Wa r mi ng P ote n ti a l fo r Given Time Horizon SAR† Name of Gas Carbon dioxide Methane Nitrous oxide (100-yr) 1 21 310 20-yr 1 72 289 100-yr 500-yr 1 1 25 7.6 298 153 SAR=the Second Assessment Report from IPCC that was published in 1995 Source: table 2.14 from Climate Change 2007: The Physical Science Basis. Contribution of Working Group I to the Fourth Assessment Report of the Intergovernmental Panel on Climate Change (IPCC). Retrieved from http://www. ipcc. ch/pdf /asses sment-report/ a r4/ w g 1/a r4 -w g1 - c ha p te r 2. pd f † Methane released into the air from GRU’s current wastewater treatment process has approximately 25 times the global warming impact as the same amount of carbon dioxide. Florida Statute 403.7055 Methane capture. (1) Each county is encouraged to form multicounty regional solutions to the capture and reuse or sale of methane gas from landfills and wastewater treatment facilities. (2) The department shall provide planning guidelines and technical assistance to each county to develop and implement such multicounty efforts. output is approximately three times what it would be at 135.5 °F and double what it would be at the 95 °F (35 °C) second-stage temperature recommended by the GRU Biosolids Management Plan. At the optimal temperature, methane output is also higher than it would be at the primary digestion temperature (107'F, 42'C) recommended to GRU in section 5.4.3 [58, 64]. Aerobic Digestion: Another process for treating wastewater is aerobic digestion, which is conducted at ambient temperatures and requires air to be pumped into the water using aerators. Bacteria used in the aerobic digestion process produce carbon dioxide and the resulting solid product is typically Class B biosolids that contain more pathogens than Class A or Class AA biosolids. The aerobic digestion process is typically quicker than an anaerobic process. Because it has significant global warming potential, the large amount of methane produced from wastewater treatment can be problematic if it is not captured and is, instead, released into the atmosphere. Both the carbon dioxide and the uncaptured methane produced during digestion can contribute to global warming, but each unit of methane produces approximately 25 times the global warming potential over a 100-year period as the same amount of carbon dioxide [65, 66] (see Table 4.8). These gases trap relatively more solar radiation than other gases do, and the result is a warming of the atmosphere [65]. The Intergovernmental Panel on Climate Change has determined that these warming effects threaten to increase average temperatures, change precipitation patterns, raise sea levels, and increase the frequency and intensity of extreme weather events [41]. 4.4.3 Management of Biosolids in Alachua County In Alachua County, biosolids are produced from sewage sludge that is treated by GRU at its Main Street and Kanapaha Water Reclamation n 4.4. Biosolids Facilities (commonly called wastewater treatment facilities). The wastewater is collected from the City of Gainesville and other portions of Alachua County that have GRU sewer service. GRU also provides biosolids treatment and handling for the University of Florida and the smaller communities of Hawthorne, High Springs, and Waldo [58]. The city of Alachua has its own wastewater treatment facility with final disposal of biosolids on land owned by the city [67]. Once some of the wastewater has been separated from the solid sludge, it has a water content of either 5.3% or 16.0%, for thickened and dewatered sludge respectively [58]. Because of the difference in water content, the quantity of sludge is given in dry short tons per day, which for the year 2006 was 13.9 short tons per day for undigested sludge or 9.85 short tons per day once it has been digested [48]. The decrease in mass can be attributed to the conversion of biosolids to carbon dioxide, methane and other gases by the digestion process. The current GRU treatment process is aerobic: air is blown through the sludge and the digestion process decomposes some organic material into carbon dioxide and other gases that are released into the atmosphere. After the Class B biosolids are processed by GRU at the wastewater treatment facilities, they are transported by truck to Whistling Pines Ranch, a site near Archer, and spread on the farmland for growing hay and other crops. When applied to the soil, biosolids can add nutrients, such as nitrogen and phosphorus, that help plants grow. Adding nitrogen and phosphorus to the soil in this way can become problematic if the amounts added exceed the agronomic amount that can be absorbed by the crops being grown [58]. For the past 25 years, GRU has been landspreading Class B biosolids on 1,175 acres of farmland at Whistling Pines Ranch [58]. The present contract expires in 2009 [58], after which it may be renewed if GRU and the current owner agree. Recent tests of ground water at Whistling Pines Ranch show marginal levels of nitrates (see Figure 4.7 on page 4-50). The levels of nitrates on the ranch exceed the 10 miligrams per liter standard for drinking water, but the criteria applies only if those levels are attained outside the boundaries of the farm. One reading that appears to be outside the boundaries of the farm (on the right side of the image) is listed as 12 miligrams per liter, but it is not clear from the image if the well is used for drinking water or irrigation (see Figure 4.7 on page 4-50). According to representatives at the Alachua County Environmental Protection Department, these readings are not unusual for farms. GRU has proposed to purchase the Whistling Pines Ranch property so that landspreading can continue indefinitely [68]. Because the land is in unincorporated Alachua County, GRU submitted an application to Alachua County for a Special Exception to allow this continued use. Frequently, nearby residents object vigorously to the practice of landspreading Class B biosolids. County residents and the Archer City Commission oppose continued landspreading of biosolids on 4-47 GRU has been spreading sludge on the same farm for 25 years. n 4-48 Chapter 4. Waste and Energy Implications Text Box 4.2 JEA’s Class AA Fertilizer from Biosolids JEA is now transforming biosolids, a product of the sewage treatment process, into a fertilizer for home lawns, golf courses, ball parks and other turfgrass and ornamental applications. GreenEdge graphic JEA is partnering with GreenTechnologies and GreenTechnologies’ patent pending process. The new process transforms up to 16,000 tons of biosolids per year into a premium slow-release organic fertilizer product, ending decades of burning the biosolids in incinerators at the plant. JEA permanently decommissioned the incinerators at Buckman Treatment Plant, eliminating the associated air emissions. JEA constantly seeks technological solutions that the environmental performance of its processes. “The number one reason people should use this is that it is environmentally friendly and produces quality turfgrass, ornamental plants and trees,” said Varshovi, president of GreenTechnologies. Dr. has a doctorate in soil and water science and turfgrass nutrition from University of Florida. improve fertilizer high Dr. Amir Varshovi the The new product is marketed as GreenEdge, a complete, slow-release organic fertilizer that supplies essential nutrients for turfgrass and plant growth and health. Initially GreenEdge will be targeted mainly to golf courses, ball parks, and recreational parks. GreenTechnologies now has GreenEdge available to professional green industries as well as homeowners. Home owners can find GreenEdge in their local retail stores such as ACE Hardware and Garden Centers. Commercial users may contact GreenTechnologies directly. GreenTechnologies, Inc. is a technology and marketing company which develops, produces and markets technologies and products for turfgrass and plant nutrition. For more information contact GreenTechnologies, Inc. at 1-877-473-3630 or visit them online at www.green-edge.com. Reproduced from http://www.jea.com/community/stories/greenedge.asp. Whistling Pines Ranch [69]. 4.4.4 Pharm a - Polluti o n in Dr i nk ing W ater Current laws require that biosolids be tested to determine their levels of biologic pathogens and metals—but current laws do not require testing for specific organic compounds such as polychlorinated biphenyls (PCBs), dioxin, pharmaceuticals, and cleaners [59, 70, 71]. Because of Florida’s low level of industry, there have been low levels of metals in the wastewater stream [72], but there has been concern about other types of chemical contamination of water. A potentially hazardous class of contaminants in biosolids is endocrine disruptors, sometimes called pharma pollution. One example of the effects of endocrine disruptors was seen recently in Lake Apopka. These chemicals threatened the local alligator population by causing serious reproductive problems [73, 74]. Unfortunately, endocrine disruptors are not the only chemicals that slip past the EPA’s regulation of biosolids. In Florida, only 12 chemicals and a few pathogens are tested in biosolids [59, 71]. The County might want to explore the potential benefits of advanced anaerobic digestion and additional processes that might reduce the risks associated with the current, partial treatment of biosolids. A recent news report from the Associated Press raised concern about the threat of pharmaceuticals in the drinking water [75]. The potential threat is that drugs will pass through wastewater treatment plants and eventually find their way in downstream supplies of drinking water. In response to this threat, GRU was reported as saying that local water supplies are safe but that they were not testing for pharmaceuticals [76]. To reduce the threat of pharma pollution, Alachua County developed a program in 2005 to allow residents to safely dispose of old pharmaceuticals [76]. The program processed a large amount of pharmaceuticals, but the hazardous waste coordinator for the county was reported as saying that pharmacies continue to believe that flushing pharmaceuticals down the drain is safe [76]. A new series of tests conducted in May, 2008 at Whistling Pines Ranch showed low levels of 12 chemicals [77, 78, 79]. The analysis included tests for some pharmaceuticals and also included tests for household chemicals that could affect hormone levels. Most of the tests showed no measurable amount of chemicals, and the test for Prozac showed only trace amounts (110 nanograms per liter). The report indicated that a person would have to eat 5.5 pounds of dried biosolids to receive a therapeutic dose of Prozac. These tests results seem promising, but further research would be needed to understand any risk from the accumulation of these compounds as they enter the food chain. Other studies have shown that trace chemicals in food and water can become highly concentrated at the top of the food chain [80]. A recent study has found that frogs in farming areas show high Objective 1.3 of Alachua County’s Economic Element: The County shall evaluate and ensure that the types of new businesses and industries developing and locating in Alachua County (and the expansion of existing businesses and industries) will contribute to maintaining a clean environment (air, water, soil) and be located in areas with suitable infrastructure and compatible land uses. Each employer shall be a good neighbor by preventing adverse impacts on the environment with emphasis given to the Conservation and Open Space Element of the Comprehensive Plan. Objective 5.1 Conservation and Open Space Element of the Alachua County Comprehensive Plan: Provide for energy efficiency in human activities, land uses, and development patterns in order to reduce overall energy requirements for the County and its residents. n 4-50 Chapter 4. Waste and Energy Implications Figure 4.7 Nitrate Testing at Whistling Pines Ranch, 2007 The standard for drinking water outside the boundaries of the farm is 10 miligrams per liter. Some readings on the east (right) side of the zone are elevated, but it is not clear from the report if those samples are from drinking water wells. n 4-52 4.4. Biosolids Chapter 4. Waste and Energy Implications 4-51 incidence of genital deformities as a result of endocrine disruptors [81]. Neither aerobic nor anaerobic digestion will decompose all chemicals from the wastewater stream, but if Alachua County finds it necessary to reduce the impact of pharmaceuticals and other such chemicals on the wastewater stream, they could attempt to capture some of these chemicals at the source (i.e. hospitals and other medical facilities) [82]. These treatment processes might require the use of ultraviolet light, hydrogen peroxide, and ozone [82]. Using these intensive water-purification processes only at localized sites would be much more energy-efficient than treating the entire wastewater stream simply because the volume of water that is processed would be greatly reduced. The existing pharmaceutical collection program in Alachua County could also be extended, perhaps including more signs in pharmacies (for both employees and customers), information pamphlets for customers, and more convenient disposal sites. 4.4.4.1 Changing Regulations Another consideration that affects continued landspreading of biosolids is the expected change in the regulatory environment. The Florida Department of Environmental Protection (FDEP), which is responsible for administering EPA regulations in the state, is in the process of revising its rule 62-640 for landspreading biosolids. A new subsection, 62-640.100(1)(b), added in the 2008 draft states: “The Department [FDEP] intends to encourage the highest levels of treatment, quality, and use for biosolids” [83]. Although the GRU Biosolids Management Plan states that promulgation of new, stricter regulations would require treatment to Class A or Class AA standards, at this point the draft Florida rule does not prohibit landspreading Class B biosolids. 4.4.5 Produc ing Class A or Class AA Bios olids 4.4.5.1 Composting Either anaerobic digestion or composting can accomplish the biological decomposition of sludge and produce Class A or Class AA biosolids depending on the level of pollutants remaining after treatment. Composting might be the simplest, low-cost, low-tech process that will produce these classes [58]. In composting sewage sludge, another component of waste such as wood chips or yard waste is used as a bulking agent to disperse the liquid sludge and allow air to be circulated through it. With adequate aeration, the solids in sludge decompose into carbon dioxide and water vapor, with compost, a solid humus-like material, remaining. If aeration is inadequate, some methane is produced that is undesirable because it is a GHG that the composting facility is not likely to capture. Figure 4.8 Example Wastewater Treatment Process A final stage of anaerobic digestion of thickened sludge replaces an aerobic process. Source: Coming Clean With Fuel Cells by Y. Kishinevsky and S. Zelingher in IEEE Power and Energy Magazine, p. 22, November/December, 2003. Retrieved from http: //www.science.smith.edu/~jcardell/Co urses/ EGR325/Readings/FuelCells.pdf The two most common methods for composting are the static pile and windrows [84]. For the static pile, aeration is achieved by blowing air through pipes up through the pile. Aeration of windrows is provided by frequent mechanical turning of the pile. For each of these methods, energy is required to accomplish the aeration. However, there is a useful environmental benefit of carbon sequestration (keeping carbon out of the atmosphere). The EPA estimates that the net GHG sequestration of composting is 0.05 metric metric tons of carbon equivalents per (standard) short ton of wet organic material composted [2]. This means that, after accounting for the mass of water in wet compost material, composting could be used to sequester carbon and thereby reduce the greenhouse gas load in Alachua County. 4.4.5.2 Anaerobic Digestion Florida has historically had low levels of industry and, correspondingly, has low levels of metals and chemicals in its water. In comparison to GRU’s practice of landspreading Class B biosolids, Jacksonville Electric Authority (JEA) uses anaerobic digestion and a supplemental drying process to convert its wastewater to Class AA fertilizer. About 60% of the energy for the drying process currently comes from the methane that is produced during the anaerobic digestions process and the remainder of the energy comes from natural gas [85]. The process is currently being optimized and the team at JEA suggested that the optimized process will produce enough methane to run 100% of the drying process. After initial treatment, JEA’s biosolids are processed by GreenTechnologies, Inc. and made into GreenEdge, an organic fertilizer marketed in various outlets [86]. GreenTechnologies, Inc. is located in Alachua County. Its president and CEO, Dr. Amir Varshovi, is a graduate of the University of Florida. The preferred option for managing biosolids is anaerobic digestion carried out in a closed, heated vessel in the absence of oxygen. Thermophilic anaerobic digestion is carried out at 122–150 °F with Text Box 4.3 Anaerobic Digestion Anaerobic digestion involves biologically stabilizing biosolids in a closed tank to reduce the organic con tent, mass, odor (and the potential to generate odor), and pathogen content of biosolids. In this process, microorganisms consume a part of the organic portion of the biosolids. Anaerobic bacteria that thrive in the oxygen-free environment convert organic solids to carbon dioxide, methane (which can be recovered and used for energy), and ammonia. Anaerobic digestion is one of the most widely used biosolids stabilization practices, especially in larger treatment works, partly because of its methane recovery potential. Anaerobic digestion is typically operated at about 35 °C (95 °F), but also can be operated at higher temperatures (greater than 55 °C [131 °F]) to further reduce solids and pathogen content of the stabilized biosolids.” Source: Biosolids Generation, Use, and Disposal in the United States by the EPA, page 11. Retrieved from http://www.newnanutilities.org/LAS_ PDF/10--Biosolids%20Generation%20Use%20Disposal%20EPA%20530.pdf retention times of two to three weeks, which destroys pathogens (but not heavy metals). The decomposition of biosolids produces a gas of about 60% methane and 40% carbon dioxide, a solid digestate, and process liquor [64]. The methane can be used for power production at 80% efficiency using combined heat and power [56]. The waste heat can be used to heat the anaerobic digestion vessels or to dry the digestate for pelletized fertilizer. A net energy of about 100 kilowatt hours per short ton is realized, as well as the digestate, which produces Class AA biosolids, a valuable soil amendment [63, 84]. GRU has not expressed interest in anaerobic digestion, citing capital cost of $40,000,000. However, this cost might be inflated [18, 87]. The actual cost could be no more than GRU expects to pay for Whistling Pines Ranch. To determine the cost of constructing an anaerobic digestion facility that meets the recommendations listed in this report, GRU could issue a Request for Proposals for its construction and then the City of Gainesville could weigh the costs against the greenhouse gas impacts, energy generation from methane, and other long term costs and consequences. JEA replaced its incinerators with an anaerobic digestion process and cited benefits such as the absence of incineration ash that would otherwise go to a landfill, reduction in air emissions, reduction in natural gas use, and a reduction of withdrawals of 1 million gallons of water per day [88]. Anaerobic digestion of waste to produce methane is an increasingly important way to provide an alternative to fossil fuel. It is being used in various European cities to power city buses, on farms to supply power needed to operate the farm (with energy left over to sell), and in various locations to produce energy from food waste [89]. The small community of Live Oak, Florida looked for ways reduce electricity use in their aerobic digestion treatment process and switched to anaerobic Chemicals Tested in Class AA Biosolids Nitrogen, Phosphorus, Potassium, Arsenic, Cadmium, Copper, Lead, Mercury, Molybdenum, Nickel, Selenium, Zinc. Source: FAC 62-640.650.1(b) n 4-54 Chapter 4. Waste and Energy Implications Text Box 4.4 Class A versus Class B Biosolids “Part 503 Biosolids Rule classifies biosolids on their level of pathogen reduction. Class A Biosolids undergo advanced treatment to reduce pathogen levels to below detectable levels. Heat drying, composting, and high-temperature aerobic digestion (described in Section 2.2) are treatment processes that typically achieve Class A pathogen reduction requirements. Class A biosolids, often sold in bags, can be beneficially used without pathogen-related restrictions at the site. If they also meet vector reduction requirements and Part 503 concentration limits for metals, Class A biosolids can be used as freely and for the same purposes as any other fertilizer or soil amendment product. Class B Biosolids are treated to reduce pathogens to levels protective of human health and the environment, but not to undetectable levels. Thus, Class B biosolids require crop harvesting and site restrictions, which minimize the potential for human and animal contact until natural attenuation of pathogens has occurred. Class B biosolids cannot be sold or given away for use on sites such as lawns and home gardens, but can be used in bulk on agricultural and forest lands, reclamation sites, and other controlled sites, as long as all Part 503 vector, pollutant, and management practice requirements also are met.” Source: Biosolids Generation, Use, and Disposal in the United States by the EPA, Box 4. Retrieved from http://www.newnanutilities.org/ LAS_PDF/10--Biosolids%20Generation%20Use%20Disposal%20EPA%20530.pdf digestion to save about $28,000 per year in electricity costs [90]. Much of the savings was a reduction in the need to operate the aeration pumps in the old aerobic digestion process [90]. Generating energy from anaerobic digestion and using the digestate as a Class AA fertilizer is a good example of fully closing the recycling loop on a waste stream. There are different ways to design anaerobic digestion systems so that they produce Class A biosolids. One example is shown on page 4-52 where the final stage of aerobic digestion of thickened sludge has been replaced with anaerobic digestion. Note that both systems would include an aerobic process during preliminary treatment of unthickened wastewater. The last stage in which anaerobic digestion has replaced aerobic digestion is conducted on thickened sludge as opposed to the watery input in the preliminary treatment process. Other anaerobic digestion systems that can attain Class A or Class AA ratings include the ODI 2PAD™ System [91]; temperature phased anaerobic digestion, two-phase anaerobic digestion, anaerobic thermophilic pretreatment, and pre-pastuerization followed by anaerobic digestion [92, 93]; the BioPasteur system (includes pretreatment at 160 °F for 30–60 minutes) [94]; and autothermal thermophilic aerobic digestion [95]. 4.4.6 Energy Analysis of Anaerobic Digestion Advanced anaerobic digestion of GRU’s sewage sludge would have the following positive effects relative to the current aerobic digestion process. 1. Energy saved by avoiding aeration (approximately 2–3 megawatts) [58]. 2. Energy content of methane produced by anaerobic digestion using combined heat and power (approximately 1 megawatt) [63]. 3. Savings in energy for thermophilic digestion using ground (or wastewater) source heat-pump for heating of up to 50% [89]. 4. Reduction in carbon dioxide, methane and other GHGs released during aeration. The methane reduction is important because it has about 25 times the global warming potential as carbon dioxide [65]. Approximately 60% of the gas released during digestion is methane and 40% is carbon dioxide [56, 64]. 5. Reduction in ammonia and methane from landspreading of biosolids [58]. 6. Savings and reductions in GHG emissions associated with the burning of fossil fuels need to truck the Class B biosolids to the Archer site and spread it. Based on an estimate from GRU that the landspreading operation uses 244 gallons of diesel per week, halting the landspreading process would save about 141 short tons of carbon per year (see Text Box 4.4.6). 7. Savings from the capital cost of the trucks ($436,000) and spreading equipment ($1,082,500) needed to haul the sludge and the Figure 4.9 An Example of Aerobic Digestion of Wastewater Photo by RMC Green Team Chapter 4. Waste and Energy Implications Figure 4. 10 Advanced Anaerobic Digestion Tanks rental of another truck from Whistling Pines Ranch ($30 per hour) [58]. Photo by KQED Quest 8. Production of Class AA biosolids would eliminate health concerns with pathogens and other toxic substances in Class B biosolids. 9. Class A or Class AA biosolids would be useful for replenishing soil carbon, for landscaping, and for use as a soil amendment. 10. The economics of anaerobic digestion should reflect the savings from not having to purchase the Whistling Pines Ranch. The price was reported as $11.5 million by the Gainesville Sun [69] and counted as approximately $14 million in the GRU Biosolids Management Plan between tables 5-11 and 5-12 [58]. 4.4.7 Biosolids as Plant Nutrients Farmers who use Class B biosolids on their land must disclose the potential hazard when the land is sold. Florida’s sandy soils are low in nitrogen and humus material, which generally necessitates the addition of fertilizer in one form or another for growing healthy crops. Environmental horticulture is now the number one agricultural industry in Florida [96]. Cities, counties, and highway departments require significant amounts of soil amendment, compost, or mulch for landscaping streets and other public areas and for growing plants for their landscaping requirements [personal communication, Meg Niederhoffer, Arborist, City of Gainesville]. Biosolids are a rich source of some of the needed nutrients that can reduce the requirement for commercial fertilizers produced largely from natural gas. The global food supply is now being threatened by growing shortages of fertilizers produced from natural gas [97]. Text Box 4.5 Estimated Carbon Impact of Hauling Sludge for Landspreading. Carbon Output From Hauling Biosolids to be Spread at Whistling Pines Ranch (Rough Estimates) 244 gallons of diesel/week to haul sludge 22.20 pounds of CO2 released per gallon of diesel 282,634.85 pounds of CO2 per year from hauling sludge 141.32 tons of CO2 per year from hauling sludge Estimations calculated by the ECSC based on input from GRU. Class B biosolids contain higher levels of pathogens than Class A or AA. Farmers are warned that the value of their land might be reduced if they apply Class B biosolids and thereby need to disclose the potential hazard when the land is sold [98]. Furthermore, Class B biosolids may not be used for food crops or in areas that have public access. Class B biosolids have been applied by GRU to the same 1175 acres at Whistling Pines Ranch for the past 25 years. There the concern is that the nutrients nitrogen and phosphorus contained in the biosolids not exceed the agronomic uptake of the crops being grown. A preferable use of these nutrients would be to upgrade treatment to anaerobic digestion that would produce Class AA biosolids, which could have much more widespread usage. Following anaerobic digestion, biosolids may be dried to produce a pelletized slow-release fertilizer such as is done at JEA [personal communication, Dr. Amir Varshovi, GreenTechnologies, LLC, Gainesville, Florida.] and other similar facilities. This fertilizer is marketed in Gainesville under the label GreenEdge using a process developed by Dr. Amir Varshovi [personal communication, Dr. Amir Varshovi, GreenTechnologies, LLC, Gainesville, Florida.]. The drying process takes additional energy that is provided by natural gas [85]. However, with the design of an efficient heat exchanger for the dryer and a more efficient anaerobic digester, no external source of energy should be required [personal communication, Bob Leetch, P.E., Manager Wastewater Treatment and Reuse, JEA]. Use of ground-source heat-pumps [89] and and the heat-pipe drying technology for drying rice invented by Khanh Dinh [99] would further reduce the energy required to dry the biosolids. Pelletizing to produce a slow-release fertilizer is an additional value-added step, but is not necessary in order for the biosolids to be used in landscaping, as a soil amendment, or in potting mixes. n 4-5 8 Chapter 4. Waste and Energy Implications Table 4.9 Why Incinerating Biosolids Does Not Generate Electricity † Energy returned from burning the solids in wastewater: 6,411 B T U x 5.3pounds of solids = 33,980 BTU p pound of biosolids Heat 94.7 pounds of water to boiling (212 °F): — (212 — 95 °F) x 1BTU pound 94.7 pounds = Vaporize (latent heat of evaporation): — 970 BTU —11, 090 BTU = —91,860 BTU Heating of vapor to the temperature of the furnace (2,000 °F$): — (2, 000 — 212) °F x 0.87 BTU x 94.7pounds = —147,311 BTU pound x 94.7 pounds . pound F Total energy gained from burning burning biosolids: p —216,281 BTU (energy lost) † Based on a sample of 100 pounds of wastewater that is 5.3% solids by weight. # Heating water vapor requires 0.87 BTUs per pound per degree Fahrenheit. Anaerobic Digestion and Vector Attraction Reduction “Because the biological activity [of anaerobic digestion] consumes most of the volatile solids needed for further bacterial growth, microbial activity in the treated sewage sludge is limited. Currently, anaerobic digestion is one of the most widely used treatments for sewage sludge treatment, especially in treatment works with average wastewater flow rates greater than 19,000 cubic meters/day (5 million gallons per day).” Source: Environmental Regulations and Technology: Control of Pathogens and Vector Attraction in Sewage Sludge, p. 45 by the EPA, 2003. Retrieved from http://www. epa.gov/ord/NRMRL/pubs/625r92013/ 625R92013.pdf 4.4.8 Incineration (burning) Incineration (burning) was presented by GRU consultants (using the euphemism thermal oxidation instead of incineration) as an option for disposal of sewage sludge. The 2007 GRU Biosolids Management Plan reviewed incineration and other waste disposal methods but failed to consider the full impacts of GHGs [58]. The plan for landspreading of biosolids might also be affected by proposed changes in Chapter 62-640 of the Florida Administrative Code that require registration of lands, restrictions on when and where biosolids can be spread, prohibition of spray guns, prohibition of some stockpiling, and requirements for redundancy of equipment [83]. GRU’s Request for Proposals [48] for a planned biomass-burning generator includes sewage sludge as a possible fuel, and City Commissioners have expressed interest in using this once the biomass burner is online. Sewage sludge is about 95% water. Burning sewage sludge would be primarily a disposal mechanism rather than an energy producing process (as opposed to anaerobic digestion) because the energy needed to dry the sewage sludge would exceed the energy produced from burning it (see Table 4.9). 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