CHAPTER 3 Product Cost Flows and Business Organizations Learning Objective 1 Understand the difficulty, yet importance, of having accurate product cost information. Assignment of Product Costs Product Cost Easily assigned to products. Easily assigned to products. Difficult to assign to products. Direct Materials Costs Direct Labor Costs Manufacturing Overhead Costs - Expenditure and use usually match production. - Expenditure and use usually match production. - Total costs not known until the end of the period. - Not usually assigned to specific products. - “Lumped” costs don’t match production very well. Product Cost Systems Why does management needs accurate product cost information? Product Cost Systems What does accurate information allow management to do? Learning Objective 2 Explain the flow of goods and services in a manufacturing organization and follow the accumulation of product costs in its accounting system. Review the Time Line of Business Measuring Cost To accurately measure product costs, accountants must: Outline the Flow of Cost in a Manufacturing Process Determining Cost What are some difficulties in determining costs of manufactured products? Costs of Manufacturing Products Discuss the Nature of Raw Materials. Direct materials Example: Direct Materials Costs Venus Vehicles purchased $2 million of steel for its new line of cars. What is the journal entry? Half the new steel is requested from the warehouse for production. What is the journal entry? Indirect materials ($250,000 of glue and bolts) are requisitioned from the storeroom. What is the journal entry? Costs of Manufacturing Products Discuss the Nature of Direct Labor. Direct labor Direct Labor Costs and Example Time clocks, computer entries, time sheets— - All allow production personnel to identify specific jobs worked on. This information is revealed on the job cost sheet. Labor costs can be direct or indirect. Payroll records report direct labor of $50,000 and indirect labor of $50,000. Record the direct labor. Record the indirect labor. Costs of Manufacturing Products Discuss the Nature of Factory Overhead. Manufacturing overhead Describe Characteristics of Manufacturing Overhead Costs Describe the Two-Step Process to Apply Manufacturing Overhead to Products Step One Step Two Determining Manufacturing Overhead Rate Steel Works estimates annual variable manufacturing overhead costs of $10,000 and fixed manufacturing overhead of $20,000. What is the predetermined overhead rate if the company expects to use the machines 10,000 hours? Determining Manufacturing Overhead Rate Steel Works used 10 machine hours in the production of Job No. 12. Using the $3.00 predetermined overhead rate, what overhead costs will be applied to manufacturing overhead (MOH) for this job? What is the journal entry to apply this MOH to Job No. 12? Transferring Completed Products to Finished Goods Inventory & then Selling the Products Steel Works used $100 in direct materials in Job No. 12’s production as well as 10 hours of direct labor at $20 per hour. Using a job cost sheet, determine the job’s total cost. Now that the job is complete, prepare the entries for its transfer to Finished Goods and its sale. Learning Objective 3 Understand the process of accounting for overhead. Actual versus Applied Manufacturing Overhead Actual Overhead Actual annual manufacturing overhead costs. Needed for accurate determination of income. Recorded as debit to Manufacturing Overhead. Applied Overhead Amount of overhead applied to products using the predetermined overhead rate. Recorded as credit to Manufacturing Overhead. Disposition of Over- and Underapplied MOH Manufacturing Overhead Actual Applied Manufacturing Overhead Actual Applied 10 20 (Cost of job is overstated) 20 10 (Cost of job is understated) Overapplied Manufacturing Overhead: The excess of applied overhead costs over actual overhead costs for a period. Underapplied Manufacturing Overhead: The excess of actual overhead costs over applied overhead costs for a period. Treating Applied Overhead Two methods for treating over- and underapplied MOH: - Close over- or underapplied overhead directly to Cost of Goods Sold. - Easier and more commonly used, especially if amount is small. - Debit MOH, Credit COGS. - Allocate over- or underapplied manufacturing overhead to Work-in-Process Inventory, Finished Goods Inventory, and Cost of Goods Sold on the basis of the ending balances in these three accounts. - More accurate; any difference is allocated proportionately. - More complicated; requires detailed calculations. Learning Objective 4 Create a Cost of Goods Manufactured schedule and understand how it is used to calculate cost of goods sold. Discuss the Cost of Goods Manufactured Schedule Example: Cost of Goods Manufactured Schedule Satchel Manufacturing, Inc. Cost of Goods Manufactured Schedule For the Year Ended December 31, 2006 Raw Materials: Beginning raw materials inv. $ 30,000 Add: Raw materials purchased 150,000 Total: raw materials available $180,000 Less: Ending raw materials inv. 20,000 Raw materials used in production $ 160,000 Direct labor 220,000 Applied manufacturing overhead 330,000 Total manufacturing costs $ 710,000 Example: Cost of Goods Manufactured Schedule We will begin with the bottom line from the previous slide. Total manufacturing cost Add: Beginning work-in-process Less: Ending work-in-process Cost of goods manufactured $ 710,000 25,000 35,000 $ 700,000 Learning Objective 5 Explain the flow of goods and services in a merchandising organization and follow the accumulation of product costs in its accounting system. The Distribution Channel The process of wholesalers purchasing from manufacturers and supplying retailers who sell to final customers. A Typical Channel of Distribution Manufacturer Brand A Wholesaler Brand A Customers Manufacturer Brand B Brand B Customers Manufacturer Brand C Brand C Customers Wholesaler Retailer Manufacturer Brand D Brand D Customers Manufacturer Brand E Brand E Customers Wholesaler Manufacturer Brand F Brand F Customers Describe What Wholesalers Do Retailers – Define Risk and Stockturns Often work with many wholesalers (and some manufacturers) to obtain inventory mix. Risk Stockturns Second-tier merchants who typically purchase products from wholesalers to distribute to customers. Many will often bypass wholesalers to purchase inventory directly from the original manufacturers. Describe Merchandise Cost Flows Accounts Payable xxx x x Merchandise Inventory xx xx x x x Cost of Goods Sold xx x x x Describe Accounting for Inventory Prepare journal entry for when $465 inventory is sold. Learning Objective 6 Explain the flow of goods and services in a service organization and follow the accumulation of product costs in its accounting system Define a Service Company What are the Effects of Deregulation? List Similarities Between Service and Manufacturing Firms List Differences Between Service and Manufacturing Firms Work-in-Process Inventory At period’s end, there may be situations where significant effort and resources have been invested in a service product that is not yet completed. Revenue is not yet earned; therefore, costs should not be recognized yet as expenses. This work in process is an asset, referred to as Work-in-Process Services. When service is completed and delivered, service costs (overhead costs and work-in-process services) are transferred to Cost of Services. Learning Objective 7 Understand the impact of e-business on product costing. What Impact Has e-business Had on Product Costs? Expanded Material Learning Objective 7 Use the FIFO method to do process costing. Process Costing Process costing is appropriate if what two general conditions are met? What are the 5 Steps in Process Costing? 1 2 3 4 5 Step 1: Compute Equivalent Units of Production Direct Materials Costs Beginning work-inprocess Started & completed Ending work-inprocess Physical Units (lbs) % Done 4,000 0% 44,000 2,000 Equivalent units of production Transferred out Equivalent Units % Done Equivalent Units - 80% 3,200 100% 44,000 100% 44,000 100% 2,000 60% 1,200 46,000 48,000 Conversion Costs 48,400 Step 2: Compute Product Costs per Unit Total Costs Beginning work-in-process Direct materials costs Conversion costs Total Current period Direct materials costs Conversion costs Total Equivalent Units Cost per Unit $ 800 1,200 4,000 800 $ 0.20 1.50 $ 2,000 Total $ 1.70 $ 9,660 70,180 46,000 48,400 $ 0.21 1.45 $ 79,840 Total $ 1.66 Step 3: Compute the Costs Transferred Out Cost per Unit Beginning work-in-process Initial direct materials costs Initial conversions costs Cost to complete materials Cost to complete conversion Total Started and completed Total costs transferred out Equivalent Units $ $ $ 0.21 1.45 1.66 3,200 44,000 800 1,200 4,640 $ 6,640 73,040 $ 79,680 Step 4: Compute Costs of Ending Work-in Process Inventory Costs for direct materials Conversion costs Cost of ending work-in-process Cost per Unit $ 0.21 1.45 Equivalent Units 2,000 $ 420 1,200 1,740 $ 2,160 Step 5: Prepare the Production Cost Report The production cost report contains the information prepared and presented in steps 1 through 4. This Completes Managerial Chapter 3