MSE608C – Engineering and Financial Cost Analysis Calculating and Accounting for Overhead Overhead Costs • • Overhead manufacturing costs are expenses that are difficult or too costly to assign directly to product. The method for allocating Overhead must be: – Rational – Able to identify a cause/effect relationship between costs and products – Applied consistently – Fair to responsible managers – Based on timely cost data – Based on accepted cost accounting rules and procedures. Calculating the Overhead Rate • When measuring and allocating Overhead there are three decisions that must be made by the Cost Accountant. 1. What costs become Overhead? 2. What will be the Cost-allocation base? 3. What will be the Overhead Rate? • Different choices will result in different costs. Calculating the Overhead Rate 1. What items become Overhead? – Identify the Prime Costs (Direct Labor and Direct Material); – all other Manufacturing costs will become Overhead. – Apply the Materiality concept. 2. What will be the Cost-allocation base? – – – – – Direct-labor hours Direct-labor dollars Material-dollars Machine-hours Units of Production Calculating the Overhead Rate 3. What will be the Overhead (Burden) Rate? Step 1. Budget Overhead for the next accounting period Step 2. Budget cost-allocation base for the accounting period. Step 3. Calculate the applied Overhead Rate. Total Overhead Costs Overhead Rate = Total Cost-allocation base Over-absorbed and Underabsorbed Overhead • There is little chance the actual amount of Overhead incurred will equal the amount applied! – Applied Overhead was based on both budgeted overhead costs and budgeted utilization of the cost-allocation base. • Under-absorbed Overhead – The amount applied is less than the actual amount spent on Overhead during the accounting period. • Over-absorbed Overhead – The amount applied is more than the actual amount spent on Overhead during the accounting period. The Overhead Variance Account • In the Journal there is a special account called Overhead Variance. Overhead Variance Actual Overhead Expenses (Debit) Applied Overhead (Credit) • A credit variance = Over-absorbed Overhead • A debit variance = Under-absorbed Overhead Journal Entries for Incurring Overhead Indirect Wages Payable $100 Allowance for Depreciation $200 In-Process Inventory Overhead Variance $100 Production Supplies $50 $200 $50 $150 Factory Utilities $150 Cost-of-Goods-Sold Finished Goods Inventory Allocating Overhead Wages Payable $$$$$ Indirect Wages Payable $100 Allowance for Depreciation $200 Direct Labor $$$$$ $75 Overhead Variance $100 $75 $225 $50 $200 Production Supplies $50 $50 $150 $$$$$ $350 Cost-of-Goods-Sold $350 $225 Raw Material Inv. Factory Utilities In-Process Inventory $50 $150 Finished Goods Inventory $350 Accounts Payable $$$$$ $350 Overhead Allocation Methods Full-absorption Costing – Allocates VARIABLE and FIXED Overhead costs. • Variable Costing – Allocates only VARIABLE Overhead costs. • Activity Based Costing (ABC) – Allocates overhead costs to the products that use them. Only useful when multiple products are manufactured in the same facility. Assessment • What is Overhead and why do we have to allocate it? • Define Under-absorbed Overhead? Define Over-absorbed Overhead? • Which is the only allowable method for reporting Overhead on financial reports, Full or Variable Absorption?