Session A9 #2116 LASER GUIDED FORKLIFTS IN INDUSTRY Corey Blackwell (cjb87@pitt.edu) and Greg Frick (grf10@pitt.edu) Abstract - As technology progresses, companies worldwide are trying to remain competitive by utilizing new innovations. One developing trend is towards the incorporation of automated systems. This paper will describe how automated systems, specifically laser guided forklifts, are being implemented today, how they function in a work environment, and how they may or may not benefit a business. In general, an automated guided vehicle relies on a system of computers and electronics to control and regulate its movements. We will focus on the most modern automated guided vehicles that operate using a laser-based system. These laser guided vehicles (LGVs), relay and receive information to and from other LGVs and laser positioning stations, allowing the vehicles to self-locate in a fashion similar to that used by a GPS. Our aim is to investigate not only the functioning mechanics of the LGV forklifts, but also their benefits and potential drawbacks. Long term savings such as labor costs, training, maintenance, employee benefits, accident repairs, and damaged product have been shown to outweigh the LGVs large price tag. These vehicles also avoid other human error like accidents, damaged products, and misplaced pallets. These benefits increase the efficiency of the job being done, and eliminate safety concerns that arise when humans are involved. As their popularity increases, automated guiding vehicles are receiving more attention from developers, so the capabilities and versatility of the vehicles are ever expanding. Laser guiding forklifts can help businesses become more efficient, safe, and successful through their computerized systems. THE INEFFICIENCY OF NON-AUTOMATED TRANSPORT: MANUAL FORKLIFTS Typically, goods are stored and moved on pallets, which from Merriam-Webster Online, are “portable platform[s] for handling, storing, or moving materials and packages” [3]. The pallets are usually moved by manually operated forklifts. FIGURE – 1 [2] THE PICTURE SHOWS A PALLET BEING TRANSPORTED BY A LGV FORKLIFT. PRODUCT FROM A PRODUCTION LINE HEADING TO A WAREHOUSE OR TRANSPORT TRUCK WOULD BE CARRIED ON THE PALLET The process seems simple: drive to where the pallet is stored, pick it up with the forklift, and deposit the pallet at its next destination. In a small warehouse, with only one forklift driver this wouldn’t present many problems; but many businesses have dozens of forklifts and drivers trying to coordinate their actions. As a result, mistakes occur, due to miscommunication and human driving errors. Avoiding potential problems requires accurate communication and alertness from all of the drivers at all times. However accurate they may be, humans are humans, and in an eight hour shift everyone will make a few mistakes. OSHA estimates forklifts cause about 85 fatal accidents per year and around 34900 accidents on the job [2]. As these small mistakes accumulate efficiency declines, operating costs go up, and production suffers. Having people operating forklifts can prove dangerous to both the product and workers. One could imagine that after driving a forklift around a factory all day, it would be very easy for a driver to lose attention for a couple of seconds. But it only takes a couple of seconds for a forklift driving through a narrow corridor to veer off of its path and collide with a stack of stored materials, which could have varying degrees of negative consequences [4]. For one, the goods that were rammed into could be damaged, detracting a small amount of profit from the company. Secondly, the forklift Key Words – flexible manufacturing system, forklift, laser guided vehicle, modulated laser, pallet WHAT IS WRONG WITH WHAT WE HAVE? The Occupational Outlook Handbook states that “Industrial engineers determine the most effective ways to use the basic factors of production—people, machines, materials, information, and energy—to make a product or provide a service” [1]. Industrial engineers work towards utilizing their resources as efficiently as possible in order to maximize their company’s profits [2]. Industrial Engineers make decisions daily to either maintain or change working conditions to reach optimal performance. So naturally Industrial Engineers are going to evaluate whether it is beneficial to change from manual to automated forklifts. The question then arises, what drawbacks exist regarding manual lifts that keep companies continuing to turn to laser guided forklifts? University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 1 Session A9 #2116 itself could be damaged. A damaged forklift not only takes money and time to repair, but while it is out of commission the entire business suffers from missing a part of its operations. In a worst case scenario, one bump could cause a cascading reaction that devastates a large portion of the goods in a factory. Potential consequences would include large amounts of lost product, the time spent to restore the area to previous conditions, and could even end up in people being trapped in wave of tumbling goods, which could result in serious injury or death [4]. In summary, even though manually operated forklifts seem like a natural and sufficient option for businesses to utilize, it is evident that there are many drawbacks that could be improved on. That is why the type of forklift system is of great concern to industrial engineers. Many of LGVs counterparts including wire-guided vehicles and magnetic vehicles don’t perform as well or in as many work environments. The only major drawback on the chart is initial cost. Because the technology is the newest and most efficient, upfront cost can sometime prohibit business from converting from manual to laser guided forklifts. We will examine latter how these upfront costs can be regained by companies due the indirect and direct cost savings they offer. SELF-GUIDANCE: HOW IT WORKS Laser guided vehicles, as their name implies, operate using a system of coordinated lasers. There are receiving sensors and lasers on the vehicles that work in conjunction with reflectors placed at various places in the working area. The laser is usually mounted on the top of the LGV and capable of rotating 360 degrees. The emitted laser then reflects off the various reflectors mounted throughout the facility. The reflected laser is then detected by the sensors on the LGV. The sensors “collect both the relative distances and angles of the surrounding reflectors” [5]. The location and angles of the reflectors, relative to vehicle sensor, are then stored in a coordinate system, with the vehicle at the origin. This relative location is then compared to a coordinate system, called “the model”, which maps the entire work environment and the reflectors in it. There are two methods that compare these coordinates in order to calculate the laser guide vehicle’s position and orientation: fullmap, and quickmap [6]. Fullmap is based on geometrical matching while quickmap is based on continuous mapping. The calculating processes are accordingly different based on the method you choose. In an ideal set up, a combination of fullmap and quickmap methods would be used to create a balance of accuracy and speed. While the calculation methods might differ in both instances, the LGV has a reflector map stored in its computer memory that allows it to constantly update its position due to both types of calculations [6]. Similar to how the calculating process can differ between quickmap and fullmap, the type of laser emitted can vary between modulated or pulsed [7]. A modulated laser has advantage in both range and accuracy over pulsed lasers. A modulated laser uses a continuous fan of light that makes a 360 degree revolution eight times a second. Because a modulated laser can achieve an angular resolution of .006 degrees compared to .2 degrees for pulsed, it is much more accurate in its calculations [7]. More accurate calculations lead to precise positioning, and a more efficient machine. Now that an understanding of how laser guided forklifts move has been established, we will next examine how they are assigned tasks and learn why they operate so efficiently. WHAT IS A LASER GUIDED VEHICLE? We have established that human error in manual forklifts leads to unwanted costs. Before we examine how exactly laser guided forklifts fix these unnecessary costs, we must discuss the specifics on how they operate. An automated guided vehicle is “a vehicle equipped with automatic guidance equipment either electromagnetic (laser) or optical…[and] is capable of following prescribed guide paths…vehicle programming and stop selection…and any other special function required” [2]. Laser guided vehicles are a subcategory of automated guided vehicles, and they rely on a system of lasers in order to determine where they are located. FIGURE – 2 [2] THE DIAGRAM ILLUSTRATES LASER-GUIDED VEHICLES OFFER MORE BENEFITS THAN ITS COUNTERPARTS BESIDES INITIAL COSTS As the table above illustrates, laser guided vehicles offer the most benefits to a company. They receive positive ratings in: precision of movement, speed of movement, cost of system maintenance, safety of movements, and product stability. “THE BRAIN” Businesses who choose to implement laser guided forklifts often do not buy a single forklift. A fleet of laser guided University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 2 Session A9 #2116 forklifts is used by a firm for a multitude of tasks. While each individual lift has a computer to track movements, another computer is needed to manage the fleet. A computer, known as a “traffic manager”, is able to do just that [2]. The traffic manager can take human input, like where product from line 16 should go in the warehouse, and decide which laser guided forklift should execute the task and when. Its main benefit is it can calculate not only the most efficient route the forklift should take, but which forklift should do the task based on its position. The traffic manager is capable of keeping track of up to 99 vehicles in a fleet [2]. The traffic manager relays information to and from all of the vehicles, essentially acting as the brain behind the entire operation. Because all of the vehicles are connected to the traffic manager, all of the tasks completed and locations of moved product are tracked. spaces; side lifting, for loads that are moved on the sides; and dual fork, which can handle two loads at the same time [8]. On top of doing the standard actions described above, laser guided forklifts can be utilized creatively with amazing results. For example, a laser guided forklift can gather materials to be assembled, hold them while they are being assembled, and then get more materials to be added to the in progress product at a different location [2]. In this example the forklift is replacing a conveyer belt and acting as a moving assembly line. LGVS AS MANUFACTURING CELLS As technology has progressed, more businesses are beginning to implement flexible manufacturing systems. Flexible manufacturing systems center on the idea that the most important aspect of production is speed, and that specialized machines can optimize speed. Within a flexible manufacturing system a business has a large number of machines each doing a specific task. Through automation, speed and accuracy are improved, costs are cut, and profits increase. The only drawback is implementing a complete system of machines is often very expensive. Many companies thus opt to incorporate partial systems, called flexible manufacturing cells [2]. This is what laser guided forklifts can be classified as within a business. While every process in the factory might not be automated, product transportation is with laser guided vehicles. This establishes a manufacturing cell within a company that boosts production and makes the company more competitive than a firm who may not have a similar manufacturing cell. LGVS ENERGY SOURCE Laser guided vehicles can operate almost incessantly. They rely on batteries to power themselves and only need to stop working to change or charge them. A company that is incorporating laser guided vehicles has multiple options as to what type of battery system they want to use for their vehicles. The first method is swapping the batteries. Battery swapping can be performed either by a person, or by an additional piece of machinery. The laser guided forklift will alert the traffic manager when its battery is low. The traffic manager will then tell the vehicle when to stop by the battery swapping station. The forklift can then drive up to a machine that will take out its battery and replace it. This swapping process takes five to ten minutes but the average battery life is between eight and twelve hours [2]. The alternative to swapping batteries is to utilize opportunity charging. In opportunity charging, the forklift goes to a charging station when it has free time. This break in its duties is determined by the traffic manager as well. This process allows the forklift to essentially run without any breaks, because even when it doesn’t have a task it is charging. A forklift needs to averages about 12 minutes of charging per hour [4]. If possible, opportunity charging is the best option. However, the fleet could be too busy or not have enough forklifts to cover the tasks of another forklift going to charge. As the battery material continues to progress, it will take less time to charge and opportunity charging with become the standard method. HOW LASER GUIDED VEHICLES HELP Now that technical aspects of how laser guided forklifts operate have been addressed, we can begin to revisit how laser guided forklifts solve the problems and costs incurred by manual lifts. The technologies of laser guide vehicles combine to make them a very promising alternative to standard manually operated forklifts. Tommy Hessler, CEO of America in Motion, summarized these benefits saying that “[Laser] guided vehicles are known to save an additional 20% on production cost…from less material damage…human error and fatigue in operation of forklifts” [9]. Basically, laser guided vehicles do everything that a human driving a forklift can do, but in a better, faster, more efficient, and safer fashion. These are all aspects of production an industrial engineer is concerned with, making laser guided vehicles a very enticing option if the startup capital is available. FORKLIFT SPECIALIZATION One of the best aspects of laser guided vehicles is they are extremely customizable due to their many models and attachments. This flexibility allows them to complete many different tasks and operate in many different work environments. Within the domain of laser guided forklifts, there are several specializations. Egemin, a laser guided vehicle manufacturer, has several different models of forklifts. They build narrow laser guided forklifts, for tight DIRECT AND INDIRECT COST SAVINGS The implementation of laser guided vehicles can produce many cost saving opportunities for the company. First of all, using laser guided vehicles is less expensive than paying University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 3 Session A9 #2116 humans. According to the U.S. Bureau of Labor Statistics, the average annual salary for forklift operators was $31,500 in May 2010. When a company may have 15 drivers you are looking at almost a half a million dollars in savings annually. That is only considering the direct cost of the operators. Additional cost incurred by the company include benefits, retirement, and on top of all that, the cost of the actual vehicle that they are operating. On average, laser guided vehicles last about ten to fifteen years, while standard lift trucks usually only last five to seven years [10]. This difference in lifespan also directly affects costs when a business will only have to buy about half as many laser guided forklifts as standard lifts. When examining potential cost savings, businesses look farther then labor and the cost of the machines. Because laser guided vehicles are more accurate in their work than humans, less goods will be damaged and inventory accuracy is increased [7]. What this equals to a business is less down time. Man hours cleaning up damaged product hit or spilled by lifts are no longer paid for. The actual damage to property is reduced because it isn’t being hit and having to be replaced. Imagine for a second if you had an accident with a manual forklift in a chemical plant. That could be catastrophic. Explosions, fire, and toxic waste could harm the employees and surrounding environment due to a misjudgment by a forklift operator. Laser guided forklifts offer direct cost cuts on the payroll and multitudes of indirect cost cuts due to increases in accuracy and precision. LGV SAFETY One major factor of cost reductions yet to be addressed is safety. We have already discussed many benefits laser guided forklifts offer a company that implements them, but these benefits are only worth it if they do not compromise the safety of the company’s employees. The obvious way to ensure safety is to have mechanisms built into the vehicles themselves to prevent potentially catastrophic accidents. A common device for this is a proximity sensor, which detects nearby objects before touching them [2]. These sensors operate by sending out either an electromagnetic field or an infrared beam, and then seeing if there is a disturbance detected. If an object is detected, the vehicle is programmed to stop. Also, if deemed necessary, an alarm can be triggered when a vehicle gets too close to something. Proximity sensors are very reliable and long lasting, making them a simple and easy solution to the problem of collisions. Bumpers operate in a similar way. The bumpers extend slightly in front of the vehicle, and whenever their position is altered, the vehicle is programmed to brake immediately. Another way to reduce the probability of an accident with laser guided forklifts is to incorporate zone control technology. This popular technology consists of a wireless transmitter placed at an intersection of vehicle paths [5]. If there is only one vehicle in the area, the junction is considered clear, allowing the vehicle to pass through. But if there is another vehicle in the area, the transmitter tells one or both of the vehicles to stop so that they don’t collide, and then allows one of them to go through, followed by the other. Companies like this system because they can easily install them at any area deemed necessary, and because they have relatively low costs. Another aspect to consider when addressing safety is human interaction with the automated forklifts. Even if the vehicles operate seamlessly by themselves, a single human mistake could be costly. Accidents rarely happen because of mechanical breakdowns in the vehicles, but instead occur due to human interaction. One common accident scenario is when somebody enters a zone that is supposed to be off limits. If the zone was not intended to have humans in it and has laser guided forklifts driving around, an accident could easily occur [8]. Also, if the person inspecting the vehicles misses something crucial, the vehicle will consequently malfunction on the job. The procedures necessary to keep laser guided vehicle operation safe are very important. First, anybody who is responsible for the operation of the vehicles, including maintenance personnel, programmers, and operators, should receive the proper training by their employers before working with the laser guided forklifts [2]. Also, all other employees who could possibly come into contact or be in the same area as the laser guided vehicles should be informed of possible dangers and actions needed to be taken to avoid those risks. It is also crucial to have standardized procedures PRODUCT TRACKING Another benefit not immediately realized by a company is the increased efficiency of storing and shipping goods. The nature of laser guided vehicles makes them a tremendous asset for product tracking. Product tracking is the process of keeping track of a product from a production line, to a warehouse shelf, and finally to a semi. Because the traffic manger gives out all the commands to the forklifts it knows where each product is placed. This provides a full history of an individual good, which can be analyzed directly and altered if necessary. Alterations include rotating consumables for freshness and reorganizing a warehouse to optimize space usage [2]. Consumable freshness is another aspect where the laser guided forklifts will not fail and a human could. Imagine a company that produced Capri Sun. If a pallet of Fruit Punch was made and then brought back to a warehouse shelf by a laser guided forklift, the product’s location and date of production would be stored by the traffic manager. Now a pallet of Fruit Punch is requested for a trailer at loading dock five. The traffic manager can tell the forklift to retrieve the pallet with the oldest production date so Capri Sun doesn’t get old on the shelf. This can eliminate thousands of dollars in waste when product is left on shelves and spoils because manual operators do not take the oldest product first to ship. University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 4 Session A9 #2116 regarding the laser guided vehicles. These include instructions and checklists for inspections, and strict rules regarding which areas people are not allowed to go in. Extra precautions can include warning lights on vehicles and auditory warning signals (especially for blind turns) [5]. So effectively business can avoid most accidents, including those due to mechanical defects, with proper training of its employees. As long as the proper safety procedures are followed, laser guided vehicles can bring tremendous benefits to a company without compromising, and possibly even improving, safety conditions. This scenario illustrates how self-guided forklifts offer great flexibility in a situation where neither machines nor people were sufficient options. QUAKER-TROPICANA-GATORADE After evaluating their current operations in an attempt to further improve efficiency, the Atlanta, Georgia QuakerTropicana-Gatorade plant decided that the next place to improve was finished product movement [11]. With most of the factory’s processes being automated, it was apparent that improving the finished product movement could be improved with automation as well. Following this mindset, the plant decided to implement a fleet of laser guided forklifts. These forklifts would deliver pallets of finished goods from stretch wrappers to three different destinations: direct loading onto trucks, onto conveyors that transported the goods to another part of the distribution center, or to temporary storage lanes. All eleven of the forklifts are able to perform any of these three tasks and they were equipped with a fork attachment that allows them to carry either one or two pallets to increasing efficiency [11]. This ability provides greater flexibility, as the vehicles can switch between jobs at any point. Combined with the computer management system that takes in information from all of the vehicles and determines what should be done to maximize efficiency, the single/double fork option allows the vehicles immense success in cutting company costs. This plant also illustrates some of the safety features that make laser guided forklifts a better option than manually operated vehicles. The vehicles are outfitted with bumpers that alert and stop the vehicle before running into anything, and the vehicles also have a three step protocol for accessing semitrailers. “For safe…access onto trailers, three interlocks must be met…the dock plate must be properly set and engaged…a brief visual inspection of the trailer is conducted… [and] a light curtain ensures no personnel can be in the trailer” [11]. Securing the dock plate prevents the lift from falling as it enters the trailer and the light curtain keeps workers from entering the trailer while a laser guided lift is loading the trailer. These safety requirements ensure that the laser guided vehicles maintain a safe working environment while also providing great efficiency. LGVS: ALREADY SUCCESSFUL IN THE REAL WORLD Many ideas sound good on paper and in theory, but fail to translate well into a real working environment. Skeptics may attempt to put that label on laser guided forklifts, but there is growing evidence of how implementation of laser guided forklifts can benefit a company. The following case study examples will serve as evidence of successful laser guided forklifts in different industries serving separate tasks. EYE CARE CENTERS OF AMERICA INC. When Eye Care Centers of America Inc. opened a new plant in Schertz, Texas, they came across a unique situation. Despite being a giant plant, there were some tasks that needed to be addressed on a smaller scale. This resulted in a conflict. The company had to address small volume needs by having employees push carts around, instead of using conveyor systems similar to what was being employed in the rest of the plant,. Manager Ric Lee said that, “We couldn’t figure out an economically justifiable conveyor system that would work for those applications” [11]. Having people pushing the carts afforded the company flexibility, but came with its own downsides. Mainly, the required manpower to push the carts required either the hiring of an extra person, or pulling current employees away from their work stations at regular intervals throughout the day. From an industrial engineering perspective, neither of these options presented an ideal solution to the problem. On top of the efficiency drawbacks, this system also opened up potential for human error when pushing the carts, where a small mistake could result in spilling glasses materials over the floor, at the least requiring time to clean up, and in the worst case breaking materials. The company’s solution to this problem was to implement self-guided forklifts to replace the role of people pushing carts. After the initial time and money was spent on setting up the forklifts, the company had no problems with the vehicles. Benefits included employees spending more time actually working at their stations, less spillage, and the flexibility that comes with the ability to reprogram the vehicles as needed. IS LGV IMPLEMENTATION ETHICAL? The preamble of the National Society of Professional Engineers’ (NSPE) Code of Ethics states that “engineers are expected to exhibit the highest standards of honesty and integrity…and must be dedicated to the protection of the public health, safety, and welfare” [12]. Laser guided vehicles address these standards in multiple ways. The main goal of implementing laser guided vehicles is to increase factors such as efficiency, accuracy, and safety. By increasing efficiency and accuracy, less raw materials and products are wasted, which addresses the goal of sustainable development in the NSPE Code of Ethics. In the University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 5 Session A9 #2116 code, it states that “Sustainable development is the challenge of meeting human needs for…industrial products…while conserving and protecting the environmental quality and…natural resource base” [12]. Every day, human error results in the wasting of literally tons of materials, which could be avoided with the successful implementation of laser guided vehicles. By increasing safety through incorporating laser guided vehicles, the NSPE Code of Ethics is addressed again, as employees and their families don’t have to suffer through injuries, or even death that is more likely to result if a company uses manually driven forklifts. The main ethical concern of using laser guided vehicles is it eliminates the forklift operator’s job. While this is a legitimate concern, the other cost, safety, and environmental benefits arguably outweigh this problem. Also, as the industry of laser guided vehicles emerges, new jobs will arise centered on the research, production, maintenance, implementation, and managing of the laser guided vehicles. Another compelling argument is that without continuing to improve efficiency and cut costs, businesses would not remain competitive. If the business as a whole suffers in order to not eliminate jobs the whole business could end up in jeopardy of going out of business. This then threatens all of the employees’ jobs and the business suffers as well. Overall, the implementation of laser guided vehicles has mainly ethical benefits that far outweigh the potential job loss that would occur. the flexibility that comes with easy programmability and different attachments makes laser guided forklifts a viable option for most companies. With the overwhelming amount of benefits compared to drawbacks that come with laser guided forklifts, their prospects for the future look very promising. As more companies and businesses become interested in and begin to utilize these vehicles, laser guided forklift technology itself will inevitably receive more attention. This attention will foster even more improvements, and a cycle will ensue of increased interest and increased technology, securing the place of laser guided forklifts in the industrial future. REFERENCES [1,] “Engineers.” Occupational Outlook Handbook, 2010-2011 Edition. [Online Article]. Available: http://www.bls.gov/oco/ocos027.htm [2] “Automated Guided Vehicle.” Industry Search. [Online Article]. Available: http://www.scribd.com/doc/53734878/Automated-GuidedVehicle [3] “Definition of pallet”. Merriam-Webster. [Online Database]. Available: http://www.merriam-webster.com/dictionary/pallet [4] “Automatic Guided Vehicles.” Industry Search. [Online Article]. Available: http://www.industrysearch.com.au/Products/Automatic-Guided-VehiclesAGV-SGV-or-LGV-10445 [5] Li, Liu, Liu, Jin, Zhou. “Mapping-based Positioning Strategies for LGV.” Northeastern University. [Online Article]. Available: http://www.springerlink.com/content/n561074234161146/fulltext.pdf [6] (2009, January 15). “Big things to come for AGVs.” Forklift Action. [Online Article]. Available: http://www.forkliftaction.com/news/newsdisplay.aspx?nwid=6610 [7] L. Andersons. “Automated Guided Vehicle Material Handling Forklifts Will Help You Grow Your Business.” Ezinearticles. [Online Article]. Available: http://ezinearticles.com/?Automated-Guided-Vehicle-MaterialHandling-Forklifts-Will-Help-You-Grow-Your-Business&id=3607800 [8] “Automated Guided Vehicles.” Egemin Automation. [Online Articles]. Available: http://www.egeminusa.com/pages/agvs/agvs_flv.html [9] (2010, August 2). “Automated Guided Vehicles (AGVs) Define Green Destiny for American Manufacturers…the Green Edge Over Low Cost Foreign Labor.” Internet Wire. [Online Article]. Available: http://galenet.galegroup.com/servlet/BCRC?srchtp=adv&c=1&ste=31&tbst =tsVS&tab=2&aca=nwmg&bConts=2&RNN=A233273515&docNum=A2 33273515&locID=upitt_main [10] (2010, August). R. Rouan. “AGVs spur operator elimination: beverage companies get efficient with automatic guided vehicles .” Beverage Industry. [Online Article]. Available: http://go.galegroup.com/ps/i.do?id=GALE|A234935894&v=2.1&u=upitt_m ain&it=r&p=AONE&sw=w [11] (2010, June). S. P. Specter. “AGVs follow path to success.” Modern Materials Handling. [Online Article]. Available: http://galenet.galegroup.com/servlet/BCRC?srchtp=adv&c=1&ste=31&tbst =tsVS&tab=2&aca=nwmg&bConts=2&RNN=A270373391&docNum=A2 70373391&locID=upitt_main [12] “NSPE Code of Ethics for Engineers.” National Society of Professional Engineers. [Online Article]. Available: http://www.nspe.org/Ethics/CodeofEthics/index.html THE FUTURE OF LGVS The main goal of an industrial engineer is maximizing the use of the resources—people, equipment, raw materials— that a business interacts with. Industrial engineers need to do so while also maintaining a safe working environment for the employees of the company. Replacing manually guided forklifts with laser guided forklifts fulfills all of these requirements. Laser guided forklifts are self-automated vehicles that integrate laser and computer technology. The work area and the vehicles are outfitted with laser systems that allow the traffic manager to keep track of all of the vehicles in a fleet. The computer then takes locational information from the vehicles and task inputs from employees, and processes it to determine the most efficient paths for all of the vehicles. This system minimizes error and maximizes efficiency. Laser guided forklifts also offer many improvements compared to human operated forklifts. The vehicles only require a couple minutes of break time each day to change batteries, and their performance does not decline after working a full day. Also, they can be outfitted with safety systems to prevent crashes. The many positive qualities of laser guided forklifts that have been described all work to make laser guided forklifts a great option for almost any business. Benefits include increases in accuracy and increased safety conditions, while also cutting payroll costs and damaged product cost. Also, ADDITIONAL SOURCES “AGV Project Justification.” JBT Corporation. [Online Article]. Available: http://www.fmcsgvs.com/content/sales/roi.htm University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 6 Session A9 #2116 ACKNOWLEDGMENTS Greg and Corey would like to acknowledge each other for being great partners through this semester-long process. We would also like to thank our writing instructor Jill Dione, our conference co-chair Brynn Aljoe, and our chair Robert Lorence for helping us construct and edit our papers. University of Pittsburgh Twelfth Annual Freshman Conference Swanson School of Engineering February 10, 2012 7