ASQ-NEIS November 12, 2009 Applying the Project Management Body of Knowledge (PMBOK) to Quality Program Projects Greg McCormick, PMP My Objectives Tonight 1. Present Project Management as a “production process” 2. Show how to use PMI’s PMBOK Guide • • Reduce variation from expected results Support continual improvement, leading to PM as a stable, capable, and predictable process 3. Provide information on PMI certifications • Those with PM experience may want to consider adding a professional credential ASQ-NEIS 2009NOV 2 Objective 1. Present Project Management as a “Production Process” QM Already Thinking “Process” The full power of the methods to improve quality, increase productivity, and reduce cost may not be fully realized until these methods are applied to processes as well as “parts”. Improving action on a process is often most economical when it is directed at prevention rather than detection. Much information about process performance can be learned by studying its output(s), but the most helpful information comes from understanding the process itself and its internal variability. ASQ/AIAG Statistical Process Control ASQ-NEIS 2009NOV 4 Definitions of Process Sequence of activities with a definite beginning and end. “Something” travels through the sequence, and resources perform activities along the way. Lean Sigma – A Practitioner’s Guide The total combination of people, equipment, materials, methods, and environment that work together to produce output. ASQ/AIAG’s SPC Manual Set of interrelated activities, performed on Input(s), in order to achieve a specified Output. PMI’s PMBOK Guide ASQ-NEIS 2009NOV 5 PM as a Process Input(s) Project Management Output(s)? Deming: Qoutput = f { Processoutput} So if you don’t like the quality of the Output, …? ASQ-NEIS 2009NOV 6 Is the PM Process Successful? $75B spent on failed IT projects in U.S. every year Standish Group 25% of all projects fail outright, are terminated, or are abandoned 50% are declared “done”, but fail to meet scope, schedule, quality, and/or budget objectives Only 25% are considered successful PriceWaterhouseCoopers 50% of all projects will cost at least twice the original estimate Chaos Report USA ASQ-NEIS 2009NOV 7 budget Analysis of Projects: Costs Project cost management process(es): “Under control”? “Capable”? Confidently predict that cost of next project w/b within SLs? ASQ-NEIS 2009NOV 8 Objective 2. Applying PMBOK Guide to Reduce PM Process Variation (Risk) Projects fit definition of “process” but that process may not consistently produce outputs acceptable to internal and/or external customers. Opportunity for process improvement. “PMBOK Guide” A Guide to the Project Management Body of Knowledge • ® Project Management Institute (PMI) ANSI/PMI 99-001 • Fourth Edition :2008 Project applications: • Any project type • Large teams and “team of 1” • Flexible – in general/detail, formally/informally ITTO Process Model Knowledge base for Certification ASQ-NEIS 2009NOV 10 PMI’s “ITTO Process Model” Input(s) Tools & Techniques Process Output(s) T&T can be: • • • • Methods Checklists, templates, etc. Software Expert Opinion Output of one process often becomes Input to another ASQ-NEIS 2009NOV 11 How Variable is “PM Process” Box? Customer Expectations Requirements Constraints Methods / Templates References (PMBOK) Expert Opinion Miracle Happens Desired Result? (e.g. New Product or Service) Does variability in PM process affect quality of Desired Result? Again, Deming says to look at what part? ASQ-NEIS 2009NOV 12 PM has 5 Process Groups Are high-level phases in project life-cycle Process Group # Processes Risk 2 20% Initiate “Ready” Plan “Aim” 26 (60%) 45% Execute “Fire” 7 20% Monitor & Control 7 10% Close 2 5% 2/3 of risk can be addressed before Execution! ASQ-NEIS 2009NOV 13 Level of Risk Project Risk Curve Initiation 20% Planning 45% Execution & Control 30% Closing 5% Project Elapsed Time Reduce project risk = reduce variation in PM process ASQ-NEIS 2009NOV 14 Corrective Actions Curve Time & Expense Prevention rather than detection Initiation ASQ-NEIS 2009NOV Planning Execution 15 Closure Process Group 1. Initiation Defines and authorizes the project Identifies stakeholders and clarifies roles Inputs: • Business “trigger” – legislation, BOD resolution, feasibility study, customer contract, SOW, etc. Tools & Techniques: • Lessons Learned from previous projects • Expert opinion – PMO, consultants • Project Mgt. Information System (PMIS) Outputs: • A: Project Charter • B: Preliminary Scope Statement ASQ-NEIS 2009NOV 16 1A: Project Charter Three purposes: • • • Formally establish project’s existence Officially authorize start of project activities – spend time and $$ Provide common understanding of purpose (resolves “disputes”) Identifies: • • • • • • Who – project leadership Sponsor – provides resources Champion – acts as executive “cheerleader” Project Manager – directs activities and controls resources What – chief result or deliverable, and its customer(s) When – project time-line (usually milestone chart) Why – business driver, need, opportunity, justification How – Assumptions and Constraints How much – cost estimate Should include signatures of: • Sponsor, Project Manager, and chief Customer ASQ-NEIS 2009NOV 17 1B: Preliminary Scope Statement Should include: • • • • • • Description of result / deliverable(s) Activities needed to produce result / deliverable Entities involved in performing project (internal & external) Known project boundaries – results, activities, resources, etc. that are specifically excluded Risks that may affect success of project Stakeholder matters: • List of stakeholders and their roles – active participants, nonparticipants who are affected, interested observers, etc. Expectations, stated and unstated! Issues and concerns Acceptance criteria Should be signed ASQ-NEIS 2009NOV 18 Level of Risk Project Risk After Initiation Initiation 20% reduction Project Elapsed Time ASQ-NEIS 2009NOV 19 Process Group 2. Planning Distinguish: • Project • Product of the project Separate planning into: A. Control/Management Planning Usually done by project experts Milestone: “Management Plan” or “Project Control Plan” Documents how we run the project B. Execution/Work Planning Usually done by knowledge-area experts (Team Leads) Milestone: “Execution Plan” or “Work Plan” Documents how we create the project’s Output(s) ASQ-NEIS 2009NOV 20 Control Planning ID activities that manage project Milestone is “Control Plan” or “Management Plan” Inputs Initiation PM Process Control Planning Monitor & Control Execution Planning Execution Outputs ASQ-NEIS 2009NOV 21 Closing Control/Management Planning Creates plan that controls project activities Very similar from project to project Inputs: • Project Charter • Preliminary Scope Statement Tools & Techniques: • Lessons Learned from previous projects • Organizational resources – PMO, consultants • Project Mgt. Information System (PMIS) Outputs: • Project Management Plan (aka “Control Plan”) – how each of the Knowledge Areas will be managed ASQ-NEIS 2009NOV 22 2A. Project Management Plan Covers “Knowledge Areas” Scope Management: • • How project scope will be monitored for expansion (“creep”), shrinkage, and deviation What change control process is – how changes are submitted, approved, controlled, and communicated Time Management: • • • How task begin-dates will be set and monitored How task durations will be monitored How schedule tracking will be performed Cost Management: • • • How cost variances will be monitored How budget tracking will be monitored How contingency/reserve funds will be administered ASQ-NEIS 2009NOV 23 Project Management Plan, cont’d Quality Management: • • • • • ID applicable regulations, standards, and guidelines Define/clarify acceptance methods and criteria How Quality Assurance (QA) will be provided How Quality Control (QC) will be performed How Corrective & Preventative Actions will be handled Human Resources Management: • • • • • How appropriately skilled individuals, groups, or organizations will be identified How team members will be brought onto the team How members will be oriented, trained, and qualified How work performance will be measured / monitored How members will be released when their work is completed, or when it is unsatisfactory ASQ-NEIS 2009NOV 24 Project Management Plan, cont’d Communication Management: • • • Identify content required by each stakeholder (group) Identify timing of delivery (daily, monthly, as-needed) Identify format and media preferences Risk Management: • • How project risks will be identified, analyzed, mitigated What risk measures and triggers will be used, and how they will be monitored Procurement Management: • • • How specifications for goods & services are developed How suppliers will be qualified and selected How contracts will be managed PM Plan tells how we’ll run the project ASQ-NEIS 2009NOV 25 Execution/Work Planning ID activities that create product-of-project Milestone is “Execution Plan” or “Work Plan” Inputs Initiation PM Process Control Planning Monitor & Control Execution Planning Execution Outputs ASQ-NEIS 2009NOV 26 Closing Execution/Work Planning Plans activities that create product Inputs: • • Project Charter & Preliminary Scope Statement Project Management Plan Tools & Techniques: • • • Templates – industry or previous projects Work Breakdown Structure (WBS) Expert opinion / assistance Project Management Information System (PMIS) Outputs: • • • 2A. Project Schedule 2B. Resource Plan 2C. Project Budget ASQ-NEIS 2009NOV 27 Work Breakdown Structure (WBS) T&T for progressive breakdown of work Can be presented graphically… Italian Dinner 1 Appetizers 2 Entrée 1.1 Zupa 2.1 Red Side 1.2 Ensalada 2.2 Lasagna 1.3 Bread 2.2.1 Noodles 2.2.2 Meat Sauce 2.2.3 Cheese Mix 2.3 More Vino 1.4 Vino ASQ-NEIS 2009NOV 28 3. Dessert 3.1 Glacé 3.2 More Vino Product Design to Production 1 2 dFMEA APQP 2.1 2.2 CAD/CAM kick-off Blueprint development 2.2.1 2.2.2 2.3 2.4 2.5 2.6 2.7 3 4 GD&T Gaging kick-off MS-Project uses this numbering scheme pFMEA Control Plan development Tooling kick-off Lean VSM Work-Cell layout Tooling verification Production start ASQ-NEIS 2009NOV 29 Quality Improvement 1 2 3 4 5 Define specific scope Identify tasks required Assign work and create time-line Perform work and report-out (on-going) Implementation 5.1 Edit documentation 5.2 Re-PPAP to customer 5.1.1 5.1.2 5.1.3 5.1.4 6 6.1 6.2 pFMEA and Control Plan Work-cell layout and Operator Instructions VSM Logistics: packaging, supply chain, PICS, etc. Close the loop Update Lessons Learned D/B Final report-out to Sr. Management ASQ-NEIS 2009NOV 30 Project Risk After Planning Level of Risk Planning 45% Initiation 20% 65% total reduction in risk Project Elapsed Time Decreasing risk = reducing probability of non-conformance ASQ-NEIS 2009NOV 31 Process Group 3. Execution Perform tasks that produce result/deliverable Inputs: • Project Execution/Work Plan • Task Schedule • Resource Plan • Budget Tools & Techniques: • Project Mgt. Information System (PMIS) Outputs: • Product, service, or results (e.g. a deliverable) • Communications – issues, performance reports ASQ-NEIS 2009NOV 32 Process Group 4. Control Monitor performance, and compare it to plan Inputs: • Project Control/Management Plan • Product, service, or results (e.g. a deliverable) • Work performance reports and information Tools & Techniques: • Risk triggers • Issues tracking system • Project Mgt. Information System (PMIS) Outputs: • Raised issues/concerns/problems • Corrective or preventative actions • Changes in scope, schedule, quality, etc. ASQ-NEIS 2009NOV 33 Process Group 5. Closure Formally ends the project Inputs: • Product, service, or results (e.g. a deliverable) • Work performance reports and information • Invoices and receipts Tools & Techniques: • Project Mgt. Information System (PMIS) Outputs: • Released resources – people, equipment, facilities, etc. • Contract close-outs and settlements • Project records, including “lessons learned” • What should happen as result of these? ASQ-NEIS 2009NOV 34 Objective 3. Present Information on PMI Certifications – PMP PMI Certifications Several levels PgMP Program Management Professional PMP Project Management Professional CAPM Certified Associate Project Manager Also functional certifications, such as: • Project technical support • Project scheduling • Project risk management PMP Certification • 4500+ hours of project leadership in past six years • Take 35-hour prep class – on-line • Pass four-hour exam with 82% score or better • Get 60 PDUs (CE credits) every three years ASQ-NEIS 2009NOV 36 PMI Resources PMI www.pmi.org www.pmi.org/CareerDevelopment/Pages/PMI/Credential Overview.aspx NE Indiana Chapter www.pmi-neic.org • Monthly meetings Sept – May • Answer questions about certification • Provide web-based prep class ASQ-NEIS 2009NOV 37 In Summary Projects are a “production process” They historically are not stable nor capable • Exceed ELs/SLs on time and money • Do not have predictable-quality outputs Would benefit from use of PMBOK Guide • “Recipe” for managing risk (aka variation) • Emphasize prevention over detection & re-work Who’s accountable for your project quality? • • • • Identifying resources and best practices Setting standards Conducting audits of behavior and results Facilitating continual improvement in maturity ASQ-NEIS 2009NOV 38 Questions? Greg McCormick, PMP glmccorm@earthlink.net ASQ-NEIS 2009NOV 39