Game Day Building Post Tensioned Redesign AE Senior Thesis Spring 2009 Matthew Haapala BAE/MAE Structural Option Faculty Consultant: Dr. Hanagan Presentation Outline Existing Conditions Thesis Proposals and Goals Gravity System Redesign Lateral System Redesign Foundation Optimization Cost & Schedule Analysis Lighting Redesign Conclusions Question and Answer Game Day Building Post Tensioned Redesign By: Matthew Haapala •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Building Statistics Building Name: Foreman Field Game Day Building Project Team: Owner - Old Dominion University General Contractor - S.B. Ballard Construction Company Architect - Ellerbe Becket Engineer - Clark Nexsen Size : Gross Floor Area = 54,877 sq. ft. , Height = 47 ft. 1st Floor = 16,500 sq. ft. 2nd Floor = 16,100 sq. ft. 3rd Floor = 11,500 sq. ft. 4th Floor = 10,800 sq. ft. Construction: Dates of February 22, 2008 thru July 22, 2009 Cost: $11.9 million Project Delivery Method: Design-Building Building Statistics Location: The Game Day building is currently under construction in the south end zone of Foreman Field on the campus of Old Dominion University in Norfolk Virginia. Game Day Building Post Tensioned Redesign By: Matthew Haapala Existing Gravity System 3rd Floor Structural Plan Cast in Place Reinforced Concrete Flat Plate Typical bay size 31’-6” x 17’-0” Typical slab depth 12” No shear caps or drop panels Shear stud rails used to resist punching shear Cast in Place Reinforced Concrete Beams Located around openings and seating •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Cast in Place Concrete Columns 18” x 18” typical Blue: Beam Location Red: Column or Load Bearing Wall Location Game Day Building Post Tensioned Redesign Existing Lateral System Seven Cast in Place Reinforced Concrete Shear Walls Located in Architecturally Convenient Locations Existing Lateral System Capacity Significantly Exceeds Lateral Loading Demands Column & Slab Moment Frames’ Stiffness not Considered By: Matthew Haapala Shear Wall Location Plan •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions ETABS Model of Existing Lateral System Game Day Building Post Tensioned Redesign By: Matthew Haapala Existing Foundations Square Precast Prestressed Concrete (SPPC) Piles 100’ long from Tip to Cutoff 183 Piles Total Typically Driven in Clusters of 4 Below Most Columns Clusters of Up to 18 Below Shear Walls Topped With 36” - 40” Deep Pile Caps Grade Beams Below Exterior Walls & Between Pile Caps Average Depth (ft.) •Foundation Optimization 0 to 1 0 to 4 2 to 18 18 to 53-84 •Thesis Proposal & Goals •Cost & Schedule Analysis 53-84 to 110 •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Sub-Surface Soild Conditions Description Topsoil or Asphalt Fill of fibrous organics and wet sand Sand with varying amounts of silt and clay Gray, wet clay with varying amounts of sand and marine shell fragments Gray, wet, silty, fine sand with marine shell fragments and varying amounts of clay Existing Foundations Foundation Plan Game Day Building Structural Depth Proposal Post Tensioned Redesign Study 1 Gravity System Redesign Problem: Two-way flat plate is structurally inefficient floor system Solution: Replace with one-way slabs on post tensioned beams Goals: Reduce slab depth Develop understanding of post tensioned concrete design Use post tensioning to minimize beam depth Reduce self weight of the structure By: Matthew Haapala •Existing Conditions •Foundation Optimization •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Structural Depth Proposal Study 2 Lateral System Redesign Problem: Shear walls’ excess capacity suggests reduction possible Solution: Consider Moment Frames in Lateral Design and Remove Existing Shear Walls Where Practical Goals: Utilize Post Tensioned Beams in Ordinary Concrete Moment Frames Reduce The Number of Shear Walls Study 3 Foundation Optimization Problem: With poor soils extensive deep foundations required Solution: Analyze foundation requirements of redesigned structure to determine possible foundation reductions Goal: Reduce the number of piles Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions C.M. Breadth Proposals Problem: Unknown cost, constructability, and construction schedule impacts of structural redesign Solution: Conduct cost and schedule analyses comparing of the original and redesigned structure Goals: Lower the price of the structure Develop a construction sequence that satisfies the unique demands of post tensioning Do not Increase the Overall Project Duration C.M. Breadth Proposals Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Lighting Breadth Proposal Problem: Original lighting design predominantly inexpensive troffers and cans Solution: Create an alternate lighting scheme for the scholarship lounge Goals: Integrate the structural redesign into the redesigned lighting scheme Make the room seem more spacious have emphasizing the peripherals by having a high luminance on the Walls and Ceiling. Increase flexibility by specifying dimmable fixtures Satisfy ASHRE 90.1 and IESNA Lighting Handbook requirements Use attractive or concealed luminaries Lighting Breadth Proposal Game Day Building Gravity System Redesign Post Tensioned Redesign By: Matthew Haapala Reference Design Codes and Standards Original Design Code 2003 Virginia Uniform Statewide Building Code ASCE 7-02 Substitutions ACI 318-02 ACI 318 08 2006 IBC ASCE 7-05 Concrete Material Properties •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions Location Pile Caps and Grade Beams Slabs on Grade Structural Slabs and Beams Walls and Columns Original New Cement Cement f'c (psi) Type f'c (psi) Type I 3000 I 3000 I 3000 I 3000 III 5000 I 6000 III 5000 I 6000 Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions Gravity Loading Assumptions GRAVITY LOADING DESIGN VALUES Loading Dead Loads Normal Weight Concrete Masonry Walls Curtin Walls Mechanical/Electrical/Plumbing 100% Outdoor Air Handling Unit Variable Refrigerant Volume Heat Pump Gas Fired DX Package Roof top Unit DX Split System Heat Pump Live Loads ROOF STAIRS CORRIDORS TERRACES SEATING STORAGE MECH./ELEC. ROOMS Snow Loads Pg Pf Design Value 150 40 15 5 750 350 500 250 pcf psf psf psf lbs lbs lbs lbs 20 100 100 100 100 125 125 psf psf psf psf psf psf psf 10 psf 11 psf ASCE 7-05 Req'd 20 100 100 100 60 125 psf psf psf psf psf psf 10 psf 11 psf Game Day Building Trial Layout Development Trial Layout Development Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Thesis Proposal & Goals •Lateral System Redesign •Foundation Optimization = Post Tensioned Concrete Beam = Post Tensioned Concrete Beam •Cost & Schedule Analysis = Reinforced Concrete Beam = Reinforced Concrete Beam •Lighting Redesign = Support Column or Wall = Support Column or Wall •Conclusions Game Day Building Post Tensioned Redesign PCA Slab Analysis & Design nd PCA Slab Unit Strip 2 Floor Between Gridlines 3.8 and 4.1 w/ Initial Beam Layout Unit Strip Plan By: Matthew Haapala Unit Strip Isometric View Unit Strip Deflection Diagram PCA Slab Analysis & Design nd PCA Slab Unit Strip 2 Floor Between Gridlines 3.8 and 4.1 w/ Final Beam Layout Unit Strip Plan Unit Strip Isometric View Unit Strip Deflection Diagram Total Deflection = 1.789” Total Deflection = 0.224” •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions PT Beam Hand Calculations Calculations Designed in accordance with ACI 318-08 for: Flexural serviceability Ultimate flexural strength Shear and torsion Deflection Every post tensioned beam analyzed at supports and midspan Member loads determined by iterative moment distribution Pattern loading not critical Moment redistribution not performed et>.0075 (ACI 318-08 Sect. 8.4.2) Beam/Slab effective T beams considered • PT Beam Hand Calculations Game Day Building PT Beam Hand Calculations Post Tensioned Redesign Interior beams Depth: 14” = 2x slab depth of 7” Width: 12” - 40”, typ. 28” # Tendons: (5) - (13), typ. (6) Longitudinal Rebar: (3) - (5) #8 Top & Bottom , typ. (4) Perimeter beams: depth 18” Depth 18” - 29” Width 12” - 24”, typ. 18” # Tendons: (4) - (6), typ. (4) Longitudinal Rebar : (2) - (4) #8 Top & Bottom, typ. (2) On average76% dead load balanced after losses Average Compressive Stress 164psi – 475psi, typ. 250 psi > Code required 125psi < 500psi reasonable maximum By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions PT Beam Hand Calculations Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions RAM Concept Analysis Game Day Building Torsion & Deflection Design Post Tensioned Redesign By: Matthew Haapala 29” 12” 18” •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions 9’-6” 18”x18” Edge Beams Game Day Building Torsion & Deflection Design Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions Typical Long Term Deflection Plan Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions 2ND Floor Shear Reinforcement Plan Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Lighting Redesign •Lateral System Redesign •Conclusions 2ND Floor Flexural Reinforcement Plan Game Day Building Post Tensioned Redesign By: Matthew Haapala •Foundation Optimization •Cost & Schedule Analysis •Lighting Redesign •Conclusions Lateral System Redesign Game Day Building Post Tensioned Redesign By: Matthew Haapala •Foundation Optimization •Cost & Schedule Analysis •Lighting Redesign •Conclusions Wind Loading Wind Loading Design Values Basic Wind Speed Wind Importance Factor Wind Exposure Category Gust Response Factor Internal pressure Coefficients 110MPH 1.15 B 0.85 +/-0.18 Wind Loading Game Day Building Post Tensioned Redesign By: Matthew Haapala Seismic Loading Seismic Design Values Site Class D Importance Factor, I 0.118 S1 0.048 Fa 1.6 Seismic Force Resisting System Fv 2.4 Ordinary Reinforced Concrete Moment Frames Ordinary Reinforced Concrete Shear Walls SDS=(2/3)*Fa*Ss 0.126 SD1 =(2/3)*Fv*S1 0.0768 Building Height, h B 47' Ct 0.02 x 0.75 •Foundation Optimization Ta = Ct*h •Cost & Schedule Analysis Cu •Conclusions 1.25 Ss Seismic Design Category •Lighting Redesign Seismic Loading CuTa TL x 0.359 1.7 0.61 8 Design Coefficients for Seismic Force Resisting Systems Ordinary Reinforced Concrete Moment Frames and Ordinary Reinforced Concrete Shear Walls Response Modification Coefficient, R Deflection Amplification Factor, Cd 3 2.5 5 4.5 4.5 4 Game Day Building Post Tensioned Redesign By: Matthew Haapala •Foundation Optimization •Cost & Schedule Analysis •Lighting Redesign •Conclusions Shear Wall 7 Removal Shear Walls 1 & 3 Removal Game Day Building Lateral System Plan Post Tensioned Redesign By: Matthew Haapala •Foundation Optimization •Cost & Schedule Analysis •Lighting Redesign •Conclusions = Columns Sections Increased = Plan East/West Direction Lateral System Components = Plan North/South Direction Lateral System Components Game Day Building South Wind Deflected Shape Seismic Deflected Shape Post Tensioned Redesign By: Matthew Haapala Seismic Drift Analysis Max Deflections Caused By Wind Loading •Foundation Optimization Story •Cost & Schedule Analysis Roof Floor 4 Floor 3 Floor 2 •Lighting Redesign •Conclusions Max Deflection X (in.) 0.0686 0.0709 0.0707 0.0684 Max Deflection Y h/600 (in.) 0.0868 0.0401 0.0376 0.0340 (in.) 0.2133 0.2133 0.2133 0.3000 Deflection Check (OK or NG) OK OK OK OK Story Roof Floor 4 Floor 3 Floor 2 Cd 2.5 2.5 2.5 2.5 Average Diaphragm Drift 0.002915 0.003378 0.003383 0.002220 Story Roof Floor 4 Floor 3 Floor 2 Cd Average Diaphragm Drift (Y) 4 0.001120 4 0.000816 4 0.000816 4 0.000396 East/West Direction Max Diaphragm Drift Seismic Drift Limit 0.002953 0.02 0.003418 0.02 0.003418 0.02 0.002245 0.02 North South Direction Max Diaphragm Drift (Y) Seismic Drift Limit 0.001204 0.02 0.000960 0.02 0.000884 0.02 0.000472 0.02 Drift Limit Exceded No No No No Torsional Irregularity No No No No Drift Limit Exceded No No No No Torsional Irregularity No No No No Game Day Building Post Tensioned Redesign By: Matthew Haapala Shear Wall Design Loading Load Combo 1.2D+1.6W+L 0.9D+1.6W 1.2D+1.0E+L 0.9D+1.0E Pu (Kips) 1127 606 1128 606 Vu (Kips) 174 201 27 54 Mu (K-ft) 8001 7965 3370 3333 F Design Values F Tension 0.9 # of Curtains Req'd F Shear 75 As min (in^2/ft) F Comp. 0.65 •Foundation Optimization lw (in) 222 h (in) 18 hw (in) 180 •Lighting Redesign •Conclusions 80.00% A (in^2) 3996 S (in^3) 147852 I (in^4) 16411572 •Cost & Schedule Analysis Max Spacing (in) 1 Boundary Zone 0.54 # of Curtains 2 FMn>Mu,FPn>Pu #5 Bar Spacing (in) 12 rt Flexural Reinforcement Design 7 Bar Size Bar Size ac No 13.78 # of Bars Shear Reinforcement Design Geometry d% Flexural Reinforcement Req'd Shear Reinforcement Req'd P (k ip) 16000 #9 (Pmax) Yes Flexural Reinforcement Detail 3 0.006 FVn (Kips) 268 Vu/FVn 75% fs=0 fs=0 fs=0.5fy fs=0.5fy Material Properties f'c 6000 fy 60000 4 3 9 10 6 5 7 8 2 1 1314 11 12 -50000 50000 M y (k -ft) -2000 (Pmin) Game Day Building Post Tensioned Redesign Foundation Optimization Column Foundation Requirement Analysis Location By: Matthew Haapala •Existing Conditions •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Foundation Optimization 1,0.A 1.1,0.A 1.2,0.A 1,E.5 1,F 1.1,E.5 1.2,E.6 1.2,F 1.8,A.1 1.9,A.2 1.9,E.6 1.9,F 2,B 2,C 3,B 3,C 4,B 4,C 6,B 6,C 6,D 7,B 7,C 7,D 8,B 8,C 8,D 8.1,0.A 9,0.A 9,B 2.1,F 3.1,F 3.8,F 4.1,E 4.1,F 5,E 4.9,F 5.5,E 5.5,F 6.6,E 6.6,F Shear Wall Base Shear Comparison Chart 3 Piles Original Final Crit. Crit.Ten P<PAllowable Uplift # of Piles # of Piles Comp. Load Load (K/Pile) (K/Pile) 23.44 18.94 35.74 25.95 22.11 28.08 40.21 17.60 71.42 60.31 61.40 26.07 81.21 75.67 139.86 140.71 135.67 116.36 135.87 99.79 73.63 143.35 105.38 56.94 105.22 89.12 36.57 39.82 29.72 49.91 58.74 37.33 43.99 92.81 59.06 80.78 55.53 98.69 94.03 91.55 60.48 4.08 -8.73 13.68 6.22 4.36 -7.90 11.64 -12.54 25.39 18.72 19.37 6.13 21.10 12.85 51.23 43.60 49.40 34.70 48.43 32.19 20.05 52.21 28.12 16.09 31.83 16.24 8.11 12.16 11.91 2.17 17.69 13.45 9.24 26.85 22.06 32.39 16.46 28.55 25.37 29.70 24.83 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK NO YES NO NO NO YES NO YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO 2 1 2 2 2 1 2 2 3 3 0 0 4 4 4 4 4 4 4 4 3 4 4 2 4 4 2 4 3 0 2 2 3 3 3 3 3 3 3 3 3 2 1 2 2 2 1 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 3 3 2 4 3 3 2 2 3 3 3 3 3 3 3 3 3 Original Base Shear Seismic Wind (Kips) (Kips) 72 129 102 99 162 81 New Design Base Shear Seismic (Kips) % Orig. 62 106 67 86% 82% 66% Wind (Kips) 95 158 77 % Orig. 96% 98% 95% Shear Wall Foundation Analysis Wall Critical Comp. Load (K/Pile) SW 1, SW 3, SW 5, & SW7 SW 2 SW 4 SW 6 77 142 61 Critical Tensile Load Critical Shear Load P<PAllowab V<VAllowable Uplift Original Final (K/Pile) (K/Pile) # of Piles # of Piles le 22 0 OK -29 9 OK YES 10 10 Fail* -27 12 OK YES 10 10 OK -21 8 OK YES 12 12 Foundation Redesign Summary Supporting Columns Shear Walls Façade Total Original # of Piles 113 54 16 183 Final # of Piles 110 32 16 158 Difference -3 -22 0 -25 Game Day Building Post Tensioned Redesign By: Matthew Haapala Cost Analysis Structural System Cost Comparison $3,000,000 $1,502,882 $30.33/sq.-ft. $2,500,000 $49,331 $336,597 $0 $2,000,000 $596,631 Cost Savings $1,264,735 $25.52/sq.-ft. $47,675 $298,460 $16,188 $404,878 $1,500,000 $238,147 $4.80/sq.-ft 16% Reduction in Structure Cost 2% Reduction in Overall Project Cost $520,323 $497,533 $1,000,000 $500,000 $77,776 $132,684 $851,525 $77,776 $120,328 $738,506 $0 •Existing Conditions •Foundation Optimization Original Design New Design •Thesis Proposal & Goals Deep Foundations Shallow Foundations Slab on Grade Concrete Formwork •Gravity System Redesign •Lighting Redesign Reinforcing steel Prestressing Steel Concrete Concrete Placing •Lateral System Redesign •Conclusions Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Original Design Schedule Game Day Building New Design Schedule Construction Sequence Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Gravity System Redesign •Lighting Redesign •Lateral System Redesign •Conclusions Sequence 2 Sequence 1 Sequence 3 Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lateral System Redesign •Conclusions Lighting Redesign Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lateral System Redesign •Conclusions Pseudo Color Rendering Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign Conclusions Gravity System Redesign Slab depth reduced by 5” Floor depth increase at beams only 2” Buildings weight reduced by 36% Lateral System Redesign 4 out of 7 shear walls removed Lateral loading does not control beam design Foundation Optimization Number of Piles Reduced by 15% Cost and Schedule Analysis $238,000 in savings Structural erection expedited Lighting Redesign Non uniform floor depth can improve aesthetics Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign Acknowledgements Professional Consultants Rich Apple Peter A. Allen Brian M. Barna Alicia B, Udovich John Wilson Holbert Apple Associates Clark Nexsen Clark Nexsen Clark Nexsen Clark Nexsen AE Dept. Faculty Dr. Walter Schneider III Dr. Andres Lepage Dr. Linda Hanagan Dr. Ali Memari Dr. John Messner Classmates, Friends, and Family Game Day Building Post Tensioned Redesign By: Matthew Haapala •Existing Conditions •Foundation Optimization •Thesis Proposal & Goals •Cost & Schedule Analysis •Gravity System Redesign •Lighting Redesign •Lateral System Redesign Questions?