PCI th 6 Edition Compression Component Design Presentation Outline • • • • Interaction diagrams Columns example Second order effects Prestress wall panel example Compression Members • Proportioned on the basis of strength design. • Stresses under service conditions, particularly during handling and erection (especially of wall panels) must also be considered Design Basis • The procedures are based on Chapter 10 of the ACI Code • Recommendations of the PCI Committee on Prestressed Concrete Columns • Recommendations of the PCI Committee on Sandwich Wall Panel Columns Design Process • The capacity determined by constructing a capacity interaction curve. • Points on this curve are calculated using the compatibility of strains and solving the equations of equilibrium as prescribed in Chapter 10 of the Code (ACI). Reinforcement • ACI 318-02 waives the minimum vertical reinforcement requirements for compression members if the concrete is prestressed to at least an average of 225 psi after all losses • In addition, the PCI Recommended Practice permits the elimination of lateral ties if: – Compression-controlled section – Non-prestressed reinforcement is not considered in the calculation of Pn – Non-prestressed reinforcement which is added for tension (e.g., for handling) is not considered in the calculation of Pn – The nominal capacity is multiplied by 0.85 Development Length • Mild Reinforcement and prestressed development length can play a significant role in capacity • Additional Mild steel or special termination anchorages may be required • Mechanical bar termination methods – Threaded ends – Anchored to end plates Interaction Diagrams • Separate curves X, Y for none rectangular cross sections • Most architectural precast column sections are not rectangular, therefore it is necessary to calculate the actual centroid of the compression area Interaction Diagram Steps Step 1 – Determine Po pure axial capacity Step 2 – Determine maximum moment Step 3 – Determine Mo for Pn = 0 Step 4 – Determine additional points Step 5 – Calculate the maximum factored axial resistance specified by the Code as: • 0.80fPo for tied columns • 0.85fPo for spiral columns Step 1 – Determine Po for Mn = 0 Step 1 – Determine Po for Mn = 0 1200 1000 800 Pn 600 400 Pn, Mn fPn, fMn 200 0 0 10 20 Mn 30 40 Step 2 – Determine Maximum Moment • For members with nonprestressed reinforcement, this is the balance point • For symmetrical prestressed members, it is sufficiently precise to assume that the point occurs when the compression block, a, is one-half the member depth. Step 2 – Determine Maximum Moment • Neutral Axis Location, c 0.003 c fy 0.003 d Ey Where: fy = the yield strength of extreme tension steel Es = Modulus of elasticity of extreme tension steel d = depth to the extreme tension steel from the compression face of the member Step 2 – Determine Maximum Moment • Determine the force in steel using strain compatibility c ds fs 0.003 E s c Where: ds = Depth of steel es Strain of steel Es = Modulus of elasticity of reinforcing steel fs = Force in steel Step 2 – Determine Maximum Moment • Maximum Axial Force Pn A comp A 's A 'ps 0.85 f 'c fs A s Where: Acomp = Compression area A’s = Area of non prestressed compression reinforcing A’ps = Area of compression prestressing reinforcing As = area of reinforcing at reinforcement level y’ = distance from top of c.g. to Acomp Step 2 – Determine Maximum Moment Mn Pn e A comp A 's A 'ps y t y ' 0.85 f 'c fs A s y t ds Step 2 – Determine Maximum Moment 1200 1000 800 Pn 600 400 200 Pn, Mn fPn, fMn 0 0 10 20 Mn 30 40 Step 3 – Determine Mo for Pn = 0 • Same methods used in flexural member design Where: a Mn A ps fps dps A s fy 2 and a A ps fps A s fy A 's f 'y 0.85 f 'c b a dps 2 Step 3 – Determine Mo for Pn = 0 1200 1000 800 Pn 600 400 Pn, Mn fPn, fMn 200 0 0 10 20 Mn 30 40 Step 3 – Determine Mo for Pn = 0 1200 Compression controlled (f = 0.65 or 0.70) 1000 800 Pn 600 400 Pn, Mn fPn, fMn 200 Tension controlled (f = 0.9) 0 0 10 20 Mn 30 40 Step 4 – Additional Points • Select a value of “c” and calculate a = β1c • Determine the value of Acomp from the geometry of the section • Determine the strain in the reinforcement assuming that εc = 0.003 at the compression face of the column. For prestressed reinforcement, add the strain due to the effective prestress εse = fse/Eps Step 4 – Additional Points • Determine the stress in the reinforcement. For non-prestressed reinforcement fs Es es fy Step 4 – Additional Points • For prestressed reinforcement, the stress is determined from a nonlinear stress-strain relationship Step 4 – Additional Points • If the maximum factored moment occurs near the end of a prestressed element, where the strand is not fully developed, an appropriate reduction in the value of fps should be made Step 4 – Additional Points • Calculate f Pn and f Mn • For compression controlled sections (without spiral reinforcement) the net tensile strain εt in the extreme tension steel has to be less than or equal to that at the balance point f = 0.65 Step 4 – Additional Points 1200 1000 800 Pn 600 400 Pn, Mn fPn, fMn 200 0 0 10 20 Mn 30 40 Step 5 – Calculate the Maximum Factored Axial Pmax – = 0.80fPo for tied columns = 0.85fPo for spiral columns 0.8 f Po 0.8 f 0.85 f`c (A g A`s A s A ps A`ps ) A ps A`ps fse 0.003 Eps A ps A`ps fy Step 5 – Calculate the Maximum Factored Axial 0.80fPo or 0.85fPo 1200 1000 800 Pn 600 400 Pn, Mn fPn, fMn 200 0 0 10 20 Mn 30 40 Example, Find Interaction Diagram for a Precast Column Given: Column cross section shown Concrete: f′c = 5000 psi Reinforcement: Grade 60 fy = 60,000 psi Es = 29,000 ksi Problem: Construct interaction curve for bending about x-x axis Solution Steps Initial Step: Determine Column Parameters Step 1 – Determine Po from Strain Diagram Step 2 – Determine Pnb and Mnb Step 3 – Determine Mo Step 4 – Plot and add points as required Step 5 – Calculate maximum design load Determine Column Parameters β1 = 0.85 – 0.05 = 0.80 d = 20 – 2.5 = 17.5 in d′ = 2.5 in 0.85f′c = 0.85(5) = 4.25 ksi Ag = 12(20) = 240 in2 As = As′ = 2.00 in2 yt = 10 in Step 1 – Determine Po From Strain Diagram With no prestressing steel, the equation reduces to: Po Pn 0.85 f 'c A - A 's - As A 's As f y 0.85 5 240 - 2 - 2 2 2 60 1243 kips Step 2 – Determine Pnb and Mnb • From Strain Diagram determine Steel Stress 0.003 f 's e 's E s c d ' Es c 0.003 10.5 2.5 29, 000 66.3ksi 60ksi 10.5 f 's 60 ksi Step 2 – Determine Pnb and Mnb • Determine Compression Area A comp = a b = 0.8 10.5 12 = 100.8 in2 Step 2 – Determine Pnb and Mnb • With no prestressing steel Pnb = (Acomp-A′s)(0.85f′c) +A′s f′s - As fs = (100.8 - 2)(4.25) + 2 (60)- 2(60) = 419.9 kips f Pnb = 0.65(419.9) = 273 kips Step 2 – Determine Pnb and Mnb • With no prestressing steel Mnb = (Acomp − A′s)(yt − y′)(0.85f′c) + A′sf′s(yt − d′) + Asfs(d − yt) = (100.8 – 2)(10 – 4.20)(4.25) + 2(60)(10 – 2.5) + 2(60)(17.5 – 10) = 2435 + 900 + 900 = 4235 kip-in. fMnb = 0.65(4235 kip-in.) = 2752 kip-in. = 229 kip-ft Step 3 – Determine Mo • Conservative solution neglecting compressive reinforcement a A s fy 0.85 f 'c b 2.0 60 4.25 12 2.35in 2.35 a Mo A s fy d - 2.0 60 17 1959kip - in 2 2 Mo 163.3kip ft Step 3 – Determine Mo • Strength Reduction Factor a 2.35 c 2.94in 1 0.8 0.003 0.003 et d c 17.5 2.94 0.0149 c 2.94 e t 0.005 f 0.9 fMo 0.9 163.3 147kip ft Step 4 – Plot 3 Point Interaction • From the previous 3 steps, 3 points have been determined. From these 3 points, a conservative 3 point approximation can be determined. • Add additional points as required Step 5 – Calculate Maximum Design Load Pmax= 0.80 fPo = 0.80 (808 kips) = 646 kips Wall or Column • Effective Width is the Least of – The center-to-center distance between loads – 0.4 times the actual height of the wall – 6 times the wall thickness on either side Slenderness / Secondary Effects Causes of Slenderness Effects • Relative displacement of the ends of the member due to: – Lateral or unbalanced vertical loads in an unbraced frame, usually labeled “translation” or “sidesway.” – Manufacturing and erection tolerances Causes of Slenderness Effects • Deflections away from the end of the member due to: – End moment due to eccentricity of the axial load. – End moments due to frame action continuity, fixity or partial fixity of the ends – Applied lateral loads, such as wind – Thermal bowing from differential temperature – Manufacturing tolerances – Bowing due to prestressing Calculation of Secondary Effects • ACI allows the use of an approximate procedure termed “Moment Magnification.” • Prestressed compression members usually have less than the minimum 1% vertical reinforcement and higher methods must be used • The PCI Recommended Practice suggests ways to modify the Code equations used in Moment Magnification, but the second-order, or “P-∆” analysis is preferred Second-Order (P-∆) Analysis • Elastic type analysis using factored loads. • Deflections are usually only a concern under service load, the deflections calculated for this purpose are to avoid a stability failure • The logic is to provide the same safety factor as for strength design Second-Order (P-∆) Analysis • Iterative approach • Lateral deflection is calculated, and the moments caused by the axial load acting at that deflection are accumulated • Convergence is typical after three or four iterations • If increase in deflection is not negligible the member may be approaching stability failure Second-Order (P-∆) Analysis • Cracking needs to be taken into account in the deflection calculations • The stiffness used in the second order analysis should represent the stiffness of the members immediately before failure • May involve iterations within iterations • Approximations of cracked section properties are usually satisfactory Second-Order (P-∆) Analysis • Section 10.11.1 of ACI 318-02 has cracked member properties for different member types for use in second-order analysis of frames • Lower bound of what can be expected for equivalent moments of inertia of cracked members and include a stiffness reduction factor fK to account for variability of secondorder deflections Second-Order (P-∆) Analysis • Effects of creep should also be included. The most common method is to divide the stiffness (EI) by the factor 1 + βd as specified in the ACI moment magnification method • A good review of second-order analysis, along with an extensive bibliography and an outline of a complete program, is contained in Ref. 24. Example, Second Order Analysis of Uncracked Member Given: An 8 in. thick, 8 ft wide prestressed wall panel as shown. Loading assumptions are as follows: • Axial load eccentricity = 1 in (at one end) • Assume midspan bowing = 1.0 in outward. • Wind load = 30 psf • Pinned top and bottom Concrete: f`c = 5000 psi Ec = 4300 ksi K L 1 360 156 r 8 1 12 Figure 2.7.5 (page 2-54) Assumptions • Panel has 250 psi compressive stress due to prestressing after losses • Simple span • Maximum moment occur at L/2 Solution Steps Step 1 – Check P-Critical Step 2 – Calculate Final Displacement without wind assuming un-cracked section Step 3 – Check moments on panel including secondary moments without wind Step 4 – Check for cracking without wind Step 5 – Calculate Final Displacement with wind assuming un-cracked section Step 6 – Check moments on panel including secondary moments with wind Step 7 – Check for cracking with wind Step 8 – Compare results against interaction diagram Step 1 – Check P-Critical 2 Pc = EIeff l 2 Where: EIeff – Effective Stiffness Step 1 – Calculate Effective Stiffness EIeff = 0.70 Ec Ig 1 d Where: 1+d = Accounts for sustained loads Step 1 – Calculate Effective Stiffness bh3 96(83 ) Ig 4096 in4 12 12 1.2 10 1.2DL d 0.556 Pu 1.2(10) 1.6 6 EIeff 0.70 Ec Ig 1 d 0.70 4300 4096 1.56 7.90 106 kip in2 Step 1 – Check P-Critical 2 Pc = EIeff l 2 2 6 2 7.9 10 kips in 2 360 in Pc Pu 602 kips Step 2 – Calculate Final Displacement No Wind, Assumed Un-Cracked Section • Moments without secondary effect Step 2 – Calculate Final Displacement No Wind, Assumed Un-Cracked Section • Calculate displacement for secondary moments due to Axial load 2 21.6 1 3602 Pu e l i 0.0221 in 6 16 E c Ig 16 7.90 10 Step 2 – Calculate Final Displacement No Wind, Assumed Un-Cracked Section • Total mid-span displacement = Axial load displacement + initial mid-span bow = 1.0 in. + 0.0221 = 1.022 in. Step 2 – Calculate Final Displacement No Wind, Assumed Un-Cracked Section • Additional Mid-Span displacement due to P- effect 2 21.6 e 3602 Pu e l i 6 8 EIeff 8 7.90 10 0.044 e Step 2 – Calculate Final Displacement No Wind, Assumed Un-Cracked Section • 1st Iteration for P- Effect ∆ = 0.044(1.022 in) = 0.045 in • 2nd Iteration e = 1.022 in. + 0.045in. = 1.067 in ∆ = 0.044(1.067 in.) = 0.047 in • 3rd Iteration e = 1.022 in. + 0.047 in.= 1.069 in ∆ = 0.044(1.069 in.) = 0.047 in (convergence) Step 3 – Check Moments on Panel Without Wind • Conservative Mu at L/2 Mu = 10.8 + 21.6(1.069) = 33.9 kip-in Step 4 – Check for Cracking Without Wind • Tension Stress at exterior face Mu y 33.9 4 33 psi (Ten) I 4096 Step 4 – Check for Cracking Without Wind Bending Stress -33psi Half Panel weight [100psf(15ft)/(8(12))](1.2) 19 psi Prestress 250 psi Dead load 10,000 lbs(1.2)/[8 in.(96 in.)] Total Stress Tension Face 16 psi 252 psi Therefore, the analysis is valid. Step 5 – Calculate Final Displacement With Wind, Assumed Un-Cracked Section Axial Load Displacement Deflection due to Pue is the same as the previous case = 0.0221 in Step 5 – Calculate Final Displacement With Wind, Assumed Un-Cracked Section Determine Effective Stiffness for Wind case When considering wind, βd = 0 EIeff = 0.70 Ec Ig 1 d 0.70 4300 4096in4 1.0 1.23 107 kip in2 Step 5 – Calculate Final Displacement With Wind, Assumed Un-Cracked Section Additive wind load (suction) = 30 psf wu = 30 psf (8ft)(0.8) = 192 lb/ft w= 5 wu l 4 384 EIeff 0.28in 384 1.23 10 kip in 5 192 / 12 3602 7 2 Step 5 – Calculate Final Displacement With Wind, Assumed Un-Cracked Section Total initial mid-span bow including eccentricity and wind e = 1.0 + 0.022 + 0.28 = 1.302 in Step 5 – Calculate Final Displacement With Wind, Assumed Un-Cracked Section • Additional mid-span displacement due to P- effect i= Pu e l 2 8 Ec Ig 21.6 e 3602 7 2 8 1.23 10 kip in 0.028 e Step 5 – Calculate Final Displacement With Wind, Assumed Un-Cracked Section • 1st Iteration for P- Effect ∆ = 0.028(1.302in.) = 0.036 in • 2nd Iteration e = 1.302 in. + 0.036 in. = 1.338 in ∆ = 0.028(1.338 in.) = 0.037 in • 3rd Iteration e = 1.302 in. + 0.037 in. = 1.339 in ∆ = 0.028(1.339 in.) = 0.037 in. (convergence) Step 6 – Check Moments on Panel With Wind Pu e wl2 Mu + Pu + 2 8 0.192 3602 21.6 1 Mu + 21.6 1.339 + 299 kip in 2 8 Step 7 – Check for Cracking With Wind Muy y I 292 psi(Tension) 229 4 4096 Step 7 – Check for Cracking With Wind Bending Stress -292psi Half Panel weight 19 psi Prestress Dead load Total Stress Exterior Face 250 psi 16 psi -7 psi(T) Therefore, the analysis is valid. Step 8 – Check Interaction • No Wind 21.6 kips Pu = + 1.2 (15ft) 0.1 kips = 4.50 kips ft ft 8 ft 33.9in.-kips Mu = = 0.35 kip-ft ft [12 in. (8ft)] ft • With Wind Mu = 299 in.-kips = 3.1 kip-ft ft [12 in. (8ft)] ft Figure 2.7.5 (pages 2 – 54) Points Are inside Curve Questions?