Introduction to ISDE Lloyd Massengill Institute for Space and Defense Electronics Vanderbilt University Nashville, Tennessee, USA, 37235 Vanderbilt University Home of the Commodores (and the Radiation Effects Research Group and ISDE) Vanderbilt Engineering Located in Nashville, TN Private Institution ~11,000 students Undergraduate: 6,532 Graduate/professional: 5,315 School of Engineering: 1,305 Engineering, Arts & Sciences, Medicine, Nursing, Law, Business, Education, Music, Divinity Degrees in 2007 Baccalaureate: 1,468 MS: 1,062 PhD: 498 DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 2 Vanderbilt Radiation Effects Program Vanderbilt Engineering World’s largest university-based radiation effects program Radiation Effects Research (RER) Group 30 graduate students A few undergraduate students Open access Basic research and support of ISDE engineering tasks Training ground for rad-effects engineers DTRA 6.1 Kickoff – 5/08 Institute for Space and Defense Electronics (ISDE) 14 full time engineers 2 support staff ITAR compliant Support specific radiation effects engineering needs in government and industry 10 faculty with extensive expertise in radiation-effects Beowulf supercomputing cluster Custom software codes EDA tools from multiple commercial vendors Multi-million $ aggregate annual funding Test and characterization capabilities and partnerships Massengill – ISDE Introduction 3 DTRA-supported Grad Student “Product” Examples Vanderbilt Engineering > 25 peer-reviewed publications in 2007 under DTRA/RHM support > 35 presentations in 2007 under DTRA/RHM support 13 presentations accepted for IEEE NSREC 2008 with DTRA/RHM credit line >8 DTRA-supported graduate student degrees awarded last two years DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 4 What is ISDE? Vanderbilt Engineering ISDE is a contract engineering unit of Vanderbilt University created to bring world-class support of space and DoD mission needs through radiation effects analysis and rad-hard design ISDE brings several decades of “academic” resources/expertise and “real-world” engineering to bear on system-driven needs ISDE provides: Government and industry radiation-effects resource Modeling and simulation: RHTCAD, RHEDA Design support: radiation models, RHBD Technology support: assessment, characterization System support: systems engineering Flexible staffing driven by project needs Faculty Graduate students Professional engineering staff ISDE Particulars: Established as a unit of Vanderbilt University: 1 Jan 2003 Academic staff: 10 faculty / ~30 graduate students Full-time engineering staff: 14 Support staff: 2 DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 5 ISDE Capabilities Vanderbilt Engineering Support the design and analysis of radiation-hardened electronics Supply radiation effects models, design tools, and simulation services Provide engineering services for technology insertion and transfer Develop radiation hardness assurance test methods Address system-specific problems related to radiation effects Provide training to the community Retain a radiation effect “SWAT” team Reality training for future radiation effects “experts” (aka grad students) DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 6 Sampling of Current Projects Vanderbilt Engineering • • • • • • • • • • • • • • • • • • • • U.S. Navy Trident II Life Extension (Draper prime) • Honeywell SOI-IV, TI BiCom 1.5, and Intersil EBHF technologies DTRA Radiation Hardened Microelectronics • IBM 9SF 90nm, TI 65 nm DARPA/DTRA Radiation Hardened by Design (Boeing prime) • IBM 8SF 130nm and 9SF 90 nm CMOS – Trusted Foundry NASA Electronic Parts & Packaging Program (NASA/GSFC) • IBM: 5HP, 8HP, 9SF 90nm, TI: 65 nm, 45 nm NASA Extreme Environment Electronics (Ga Tech prime) • IBM 5AM SiGe and BAE 150 nm CMOS CREME Monte Carlo (NASA MSFC/RHESE) Aging of Electronics (U.S. Navy DTO/Lockheed-Martin) U.S. Air Force Minuteman Technology Readiness BAE SEU-Hardened SRAMs (BAE prime) SEE Charge Collection Signatures at 90nm (and below) (ANT/IBM prime) Virtual Irradiation Simulator Development (Air Force/AEDC/PKP) Integrated Multi-scale Modeling of Molecular Computing Devices (DOE) Substrate Charge Collection Studies (MEMC) CFDRC TCAD Tool Development (DTRA SBIR and NASA STTR) Lynguent Compact Model Development (DTRA SBIR) SEU Analysis (Medtronic) GaN HEMT/amplifier simulation (Lockheed Martin) Radiation Effects on Emerging Electronic Materials and Devices (AFOSR/MURI) Design for Reliability Initiative for Future Technologies (AFOSR/MURI through UCSB) DTRA Basis Research Efforts (three 6-1 grants) DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 7 USN D5LE Modeling Activities Vanderbilt Engineering AMS- Custom Development PDK Development EBHF – 5 Design-fab-eval cycles supported SOI-IV – 5 Design-fab-eval cycles supported Bicom 1.5 – 2 Design-fab-eval cycles supported Digital IBIS Standard Cell library validation SSI –SOI-IV & SOI-V Discrete Actives Passives New Electrical Model Creation Magamp Power MOSFET Design Community Support (remote & local) Bugzilla – over 90 bugs reported, analyzed, & closed App-notes Model inventory Tutorials Designer Interface meetings DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 8 USN D5LE Model Completion Summary Vanderbilt Engineering 937 model files tested/calibrated/delivered to NEPL database 757 of these are ISDE custom developed and calibrated Over 100-million calibration simulations performed Significant support, training, design, simulation activities DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 9 USN D5LE Model Completion Summary Vanderbilt Engineering A few milestones: 45 major model releases/updates since Jan 2006 Complete PDK radiation models for EBHF, SOI-IV, BiCom Complete electrical, dose-rate, and degraded / corner models for all accepted program parts Degraded parameter guide and corner models released PCIC macro, micro, design, simulation support – identified a feedback path design enhancement to correct out-of-spec recovery time Enhanced macro models to include high-fidelity transient response (based on user request) New MOSFET electrical models developed to the fill vendor gaps Developed and designed 8 test chips for program model calibration and verification Implemented an online community model support and feedback process Model training and designer interface meetings General ELDO training and aid DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 10 The Vandy to ISDE Connection Vanderbilt Engineering Vanderbilt has a comprehensive radiation effects analysis program to support DOD and commercial needs Physics investigations – NASA/GSFC, NASA/MSFC, AFOSR MURI, DTRA 6.1 support – Vandy academic Response mechanisms investigations – DTRA RHM, NASA, Navy support – Vandy academic / ISDE RHBD development – DARPA RHBD and DTRA RHM support – ISDE DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 11 “Applied” Side of the Single Event Program Vanderbilt Engineering Through DTRA, DARPA, and NASA support, Vanderbilt has been investigating single-event mechanisms, circuit responses, hardening techniques, and radhard design from submicron to sub-100nm IC technology nodes General Observations: Moore’s law complicates the testing, simulation, and analysis of all radiation effects, especially single-events and soft error-rates The 250nm technology node was a watershed for the microelectronics reliability community (especially those ‘radiation-concerned’). At 100-nm scale: Circuits that “should” be SEE hard are proving not to be Commercial ICs are showing alarming vulnerabilities to ground-based SEE environments Unexpected SEE vulnerabilities (e.g. protons) have appeared Why? Single events can no longer be considered localized, time-isolated, average energy phenomena The ‘region of influence’ of an ion strike extends far beyond a single circuit ‘bit’ - spatially, logically, and temporally DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 12 “Applied” Side of the Single Event Program Vanderbilt Engineering Through DTRA, DARPA, and NASA support, Vanderbilt has been investigating single-event mechanisms, circuit responses, hardening techniques, and radhard design from submicron to sub-100nm IC technology nodes General Observations: Moore’s law complicates the testing, simulation, and analysis of all radiation effects, especially single-events and soft error-rates The 250nm technology node was a watershed for the microelectronics reliability community (especially those ‘radiation-concerned’). At 100-nm scale: Circuits that “should” be SEE hard are proving not to be Commercial ICs are showing alarming vulnerabilities to ground-based SEE environments Unexpected SEE vulnerabilities (e.g. protons) have appeared Why? Single events can no longer be considered localized, time-isolated, average energy phenomena The ‘region of influence’ of an ion strike extends far beyond a single circuit ‘bit’ - spatially, logically, and temporally Heuristic approaches to IC hardening are failing Failure (upset rate) predictions are failing Comprehensive radiation effects modeling, incorporating a priori physics, is an essential part of mission-critical hardness assurance DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 13 Example of VU Basic Research to ISDE Application to Community Tech Transfer: A “Real World” Problem Vanderbilt Engineering DICE 9SF shift register SEU test data 1E-7 60deg, longitudinal to rails 2 -2 (cm Section Cross Cross Section (cm )) 1E-8 60deg, orthogonal to rails 1E-9 SF-1-0deg-1111 SF-1-0deg-0000 SF-1-0deg-1010 SF-1-0deg-1100 SF-3-0deg-1010 SF-3-60degA-1010 SF-3-60degB-1010 Weibull SF-2-0deg-1010 1E-10 1E-11 0 20 40 60 80 100 120 140 2 (MeV/mg/cm ) 2) LETLET (MeV/mg/cm Baze broadbeam testing (Feb 07) revealed: 90nm RHBD DICE latches are hyper-sensitive to longitudinal-axis angular SE strikes Upset saturated cross-sections approach unhardened designs Results do not follow conventional cos() charge collection rules DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 14 “Real World” Issue Vanderbilt Engineering Issue: Boeing RHBD Phase 1.5 90nm DICE V1 latch did not meet SEE on-orbit errorrate goals (< 1E-10 E/BD) based on broadbeam error data and CREME96 rate calculations Cause: Phase 1.5 TCAD research work identified charge sharing as error mechanism Complication: CREME96 (and other space error-rate codes) do not properly handle layout-dependent effects (e.g. charge sharing) and can significantly mis-predict error rates (by orders of magnitude) Therefore: unclear if DICE V1 or V2 on-orbit error rates, calculated for RHBD, are accurate or dubious predictions DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 15 Resolution Strategy Vanderbilt Engineering VU “basic research” tools: Vanderbilt-ISDE has performed comprehensive TCAD analysis of SEE mechanisms in sub-100nm technologies: uncovered the importance of charge sharing identified critical circuit node pairs (supported in part by DTRA/RHM, DARPA RHBD, NRL Albany Nanotech) Vanderbilt-ISDE has developed a Monte-Carlo-based error-rate modeling technique that operates from first principles physics for ion energy deposition – “virtual irradiation” does not apply conventional error-rate assumptions (supported in part by NASA/GSFC and DTRA) Task Plan: Vanderbilt-ISDE was asked by the RHBD program to apply this technique to the Phase 1.5 90nm DICE V2 latch in order to calculate a more accurate on-orbit error-rate expectation DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 16 Mixed-Mode TCAD DICE Setup Vanderbilt Engineering Calibrated 620/80 PMOS devices constructed in TCAD using ISDE physical description of the IBM 9SF FEOL technology Calibrated 280/80 NMOS BSIM3 devices constructed in DESSIS-SPICE for pull-down loading DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 17 MRED Solid Modeling Component Setup Vanderbilt Engineering The solid model serves as the foundation for the radiation transport and calorimetry component of the analysis Use GDSII layout information to generate an extruded model of the 9SF Latch Each layer is assigned an accurate compositional description – chemical stoichiometry and density Substrate, Active, and Poly Only DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction Substrate, Metallization, and Passivation Shown 18 MRED/SPICE Interface Vanderbilt Engineering This project required the first application of the MRED-Spice coupling concept. For each particle that strikes a sensitive volume, a Spice simulation is launched. Each transistor’s collected charge is converted to a current pulse and directed to the appropriate node during run-time. TX1 MRED Eventj Q(TXij) Irradiate FF1 at a random time and watch for an upset clocked out of FF2. This process was repeated over 100,000 times for the final simulation set. DTRA 6.1 Kickoff – 5/08 SPICE (Circuit Template) %I1 %I2 %I.. %In TX2 . . TXn D CLK Massengill – ISDE Introduction D FF1 CLK Q D FF2 Q CLK Q PRE CLR 19 Calibration to Broadbeam Data -8 10 -9 10 -10 o 10 -11 10 -12 10 -7 10 -8 10 -9 2 10 Simulation (50 MHz) Data (25<f<50 MHz) Cross Section (cm /bit) 10 -7 2 Cross Section (cm /bit) Vanderbilt Engineering o Simulation 60 Tilt, 0 Roll o o Experiment 60 Tilt, 0 Roll o o Simulation 60 Tilt, 90 Roll o o Experiment 60 Tilt, 90 Roll 0 10 20 30 40 50 60 70 10 -10 10 -11 10 -12 Simulation (50 MHz) Data (25<f<50 MHz) o 0 10 2 DTRA 6.1 Kickoff – 5/08 20 30 40 50 60 70 2 LET (MeVcm /mg) o Simulation 0 Tilt, 0 Roll o o Experiment 0 Tilt, 0 Roll LET (MeVcm /mg) Best agreement between model and experiment is with the highest cross sections and lowest LET – rate dominating Massengill – ISDE Introduction 20 SEU Rate Prediction Vanderbilt Engineering To perform the rate prediction, the beam-calibrated model is modified to: Mimic the isotropic environment and sample appropriately from each spectrum (z=1,z=2,z=3,etc.) Events are weighted to the relative abundance in the overall spectrum. This methodology has been tested extensively and proven valid. The calculated rate is 1.7 +/- 0.2 x 10-8 error/bit-day (the error bar is due to counting uncertainty only) Most errors occurred at grazing incidence ( >60 degrees ) Began observing errors regularly around Z = 12 (Mg, max LET 10 MeVcm2/mg) Tech Transfer: Based on Vandy analyses, improved V3 DICE latches have been designed and fabbed by Boeing as part of the RHBD Phase 2.0 program Results on charge sharing, angular effects, well collapse, and MRED upset rate modeling have been briefed to the community at NSREC, IRPS, GOMAC… DTRA 6.1 Kickoff – 5/08 Massengill – ISDE Introduction 21 The “Big Picture” Vanderbilt Engineering Requirements Radiation Aware Design Rad-Aware VHDL Mixed-Signal Functional Rad Models TCAD-Driven Rad PDK Models On-Orbit Error Rates (Creme-MC) Failure Mechanisms 3D Mixed-Mode TCAD Functional Verification Virtual Irradiation Monte-Carlo Virtual Irradiation First Principle Radiation Physics (MRED) Device Design / Layout Architecture Verification Library Validation Qualification Flow Library Module Design Rad-Aware EDA Simulation Enhanced Test Design Flow Functional Design Architecture Design Qualification M&S Enabled ASIC D,T,&Q Component Response Targeted Radiation Testing for M&S Support AAmulti-agency-funded multi-agency-funded development developmenteffort effortisisunderway underway to tointegrate integrateM&S M&Sinto intoD&Q D&Q DTRA 6.1 Kickoff – 5/08 Technology Massengill – ISDE Introduction Available Under development Future research 22