My polices:
Spring 2016
Maintenance 220 Mechatronics
To avoid confusion and problems for all of us, this is a supplemental policies sheet used in conjunction with the syllabus.
20% of your grade comes from tests. You must be present at all exams. I will not allow you to make up a test. Only if you have an exemption from
me, confirmation by voice or email, prior to the exam will I consider allowing you to take it at a different time.
Midterm
= 10%
Final
= 10%
10% of your grade will come from assignments and reading / activity assessments. Assignments must be turned in on the date due. Unless
otherwise stated the homework assignment will be due the following week it was assigned. I will not accept late work.
Assignments
=10%
The following must be done in order for the assignment to be accepted:
o No torn up paper, no spiral paper
o Must be completed in either pencil, or black, blue ink.
o It must be legible: readability, grammatically, and numerically professionally done
o In upper right hand side the following must appear

Name

Date assignment is due

Chapter and question numbers
o You must show every step in your solution of the problem. If there is no work shown the entire assignment will not be counted.
5% of your grade will come from FMS 200 Functional Analysis, Start-Up and Block Analysis Activities, Electrical Analysis and Pneumatic
Analysis. Each section must be completed and submitted in a presentable in a 3 ring binder form. We will discuss the specifics throughout the
course. Late portions will have 25% marked off up to 1 week late. After that I will not accept it. The following must be done in order for the
assignment to be accepted:
o Must be electronically created.
o Readability, grammatically, and numerically correct
o Diagrams must be clearly labeled
o You must show every step in your solution of the problem. If there is no work shown the entire assignment will not be counted.
40% of your grade will come from Elearning training. This a complete pass / fail opportunity. You must be successfully pass the Elearn Robot
Operations prior to actually being able to use the robot. You will have three attempts to pass each Elearning training operation. To receive the full
points both modules must successfully be done.
Completed E-learn GE Fanuc Robots operation from GE’s website and obtained successful completion certificate
________________ signature
_______________ date (Must be verified by Fanuc for 5%)
Completed E-Learn GE Fanuc Handling Tool operation from GE’s website and obtained successful completion certificate
________________ signature
_______________ date (Must be verified by Fanuc for 5%)
Robot Operations online ____________ out of 500 points 10%
Handling Tool and Operations __________ out of 700 points 10%
Handling Pro _____________ out of 100 points 10%
15% of your grade will come from labs. Labs must be turned in on the due date, typically the week after in which it was assigned. No lab will be
allowed after taking the exam in which it was used to prepare for. If you cannot complete the lab during in class time, the lab will be open for open
lab time to complete.
Fanuc Programing Procedures=5% (spot check for completion)
Fanuc Robot Labs
=5% (spot check for completion)
PLC / Sensors Labs
=5% graded activities
The following must be done in order for the assignment to be accepted:
o Lab clean up. You are responsible for lab clean up and returning of equipment. If you do not put equipment away and more
importantly the components correctly away you will not get credit for that lab.
o Your name must be included on the program you are submitting.
o Your name and date shall be on every lab.
o If the lab is using ladder logic it must be a print of the ladder logic from PLC software.
o You must follow the guidelines provided for the activity being completed.
10% of your grade will come from a final project. If it is not turned in according to the directions and or not submitted on the final due date it will
not be accepted. Please see final project info on website for the specific information.
Midterm Withdrawal
Students are expected to attend class during the regularly scheduled times and participate in both the lectures and labs. It is the responsibility of the
student to keep up with all posted materials. Meaningful and timely participation is required for success in this course. Any student who is not
participating in the course and making reasonable attempts to successfully complete all course activities (labs, exams, homework, quizzes, usw.) will
be withdrawn from the course at midterm.
All answers must be clearly denoted if in doubt it will be wrong!
Grades will be based on the following scale:
100 – 90% A
89 – 80% B
79 – 70% C
69 – 60% D
Below 60% F
Name: _____________________________________
Date:__________________________
Elearning Robot Operations
Elearning Handling Tool
Lab activities/ programming the robot through Fanuc Robotics Training Manual
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Procedure 5-1 Turning On Robot
Procedure 5-4 Displaying the Alarm Log p.70
Procedure 5-5 Recovering from an Overtravel Error p.74
Procedure 5-6 Recovering from a Hand Breakage p.76
Procedure 5-7 Chain Failure Detection Error Recovery p.78
Procedure 5-8 Jogging the Robot and other axes p.80
Procedure 5-9 Setting Up Axis Limits p.87
Procedure 5-10 Displaying the Version Identification Status p.88
Procedure 6-1 Setting Up Tool Frame Using the Three Point Method p.107
Procedure 6-2 Setting Up Tool Frame Using the Six Point Method p.112
Procedure 6-3 Setting Up Tool Frame Using the Direct Entry Method p.117
Procedure 6-4 Using the Jog Menu p.121
Procedure 6-5 Selecting a Tool Frame p.122
Procedure 6-6 Setting Up the User Frame Using the Three Point Method p.132
Procedure 6-7 Setting Up the User Frame Using the Four Point Method p.138
Procedure 6-8 Setting Up the User Frame Using the Direct Entry Method p.145
Procedure 6-9 Selecting a User Frame p.148
Procedure 6-10 Setting Up the Jog Frame Using the Three Point Method p.152
Procedure 6-11 Setting Up the Jog Frame Using the Direct Entry Method p.157
Procedure 7-1 Change Wrist Orientation p.172
Procedure 7-2 Create a New Program p.181
Procedure 7-3 Adding Motion Instructions to a TP Program p.188
Procedure 7-4 EMERGENCY STOP p.190
Procedure 7-5 Recovery from EMERGENCY STOP p. 191
Procedure 7-6 HOLD and Recovery p.191
Procedure 7-7 Setting Up Test Cycle Conditions p.194
Procedure 7-8 Single Step Testing p.197
Procedure 7-9 Continuous Testing Using the Teach Pendent p. 201
Procedure 7-10 Continuous Testing Using the Operation Panel CYCLE START Button p. 203
Procedure 7-11 Running Production Using Standard Operator Panel (SOP) Cycle Start
Procedure 8-1 Defining Default Motion Instructions p.229
Procedure 8-2 Displaying and Setting Position Registers p.235
Procedure 9-1 Copying a program within SELECT menu p.246
Procedure 9-2 Deleting a Program p.247
Procedure 9-3 Modifying a Program p.250
Procedure 10-1 Displaying and Setting Registers p.275
Procedure 11-1 Setting Up Digital I/O p.310
Procedure 11-2 Setting Up Group I/O p.316
Procedure 11-3 Forcing Outputs p.322
Procedure 11-4 Simulating and Unsimulating Inputs p.323
Procedure 12-1 Displaying the Program Timer Screen p.341
Procedure 13-1 Displaying and Setting System Variables p.351
Procedure 14-1 Setting Up Macro Commands p.359
Procedure 14-2 Assigning a Macro to SOP p.362
Procedure 14-3 Assign Macro to USER key on teach Pendant p.363
Procedure 14-4 Assign Macro to a Digital Input p.363
Procedure 14-5 Assign Macro to a Manual Function Key p.364
Procedure 15-1 Adjusting Programs During Program or Production Run
Procedure 16-1 Using the Memory Card Interface p.384
Procedure 16-2 Setting the Default Device p.386
Procedure 16-3 Formatting a Memory Card from the File Menu p.391
Procedure 16-4 File Backup p.392
Procedure 16-5 Backing Up System and Program Files p.397
Procedure 16-6 Generating a Directory of Files p.397
Procedure 16-7 Deleting a Program from the SELECT Menu p.402
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Procedure 16-8 Loading Files Using the FILE Menu p.404
Procedure 16-9 Loading a Program p.407
Procedure 16.10 Backing up a Controller as Images p.410
Procedure 16-11 Restoring Controller Images p.413
Robot Labs A. Lab 1 Power Up and Jog the Robot in JOINT p.93 5
B. Lab 2 Set Axis Limits p.95 5
C. Lab 3 Jog the robot in WORLD mode p.97 5
D. Lab 4 Alternating Between Quick /Full Menu p.99 5
E. Lab 5 Viewing the Version Identification p.100 5
F. Lab 6 TOOL Frame Set Up p.125 6
G. Lab 7 Create a USER and JOG Frame p.163 6
H. Lab 8 Create a Program p.208 7
I. Lab 9 Motion Instruction p.241 8
J. Lab 10 Optional Program p.242 8
K. Lab 11 Select / Modify and Execute a Program p. 261 9
L. Lab 12 Register Instructions p. 285 9
M. Lab 13 Modifying Programs using Branching Instructionsp.289 10
N. Lab 14 Calling Programs p.290 10
O. Lab 15 Input/Output p.337 11
P. Lab 16 Miscellaneous and Other TP Instructions p.345 12
Q. Lab 17 System Variable $SHFTOV_ENB and $DMAURST p.353 13
R. Lab 18 System Variable $SCR_GRP[1] p.354 13
S. Lab 19 MACRO Commands p.367 14
T. Lab 20 Program Adjust p.381 15
U. Lab 21 Program and File Manipulation p.417 16
FMS 200 Troubleshooting
PLC / Sensors Labs
Project