Supply Chain Drivers and Metrics Spring, 2014 Supply Chain Management: Strategy, Planning, and Operation Chapter 3 Byung-Hyun Ha Introduction Achieving strategic fit to competitive strategy Supply chain must balance between responsiveness and efficiency Drivers (determinants) of supply chain performance Logistical drivers • Facilities (where), inventory (what), transportation (how) Cross-functional drivers • Information, sourcing, pricing Example: Wal-Mart Competitive strategy • reliable and low-cost for a wide variety of mass-consumption goods Structuring drivers • Centrally located DCs, low level inventory by cross-docking, own fleet • High information utilization, economies of scale, EDLP 1 Facilities Role in supply chain & competitive strategy Components of facilities decisions Role • Product-focus vs. functional-focus • Storage vs. cross-docking Location Capacity Facility-related metrics Capacity, utilization Product variety, production cost per unit Flow/cycle time of production, flow time efficiency Volume contribution of top 20 percent SKUs and customers Processing/setup/down/idle time, quality losses Average production batch size, production service level 2 Inventory Role in supply chain & competitive strategy Inventory types • Raw material, work in process, finished goods Resolving mismatch between supply and demand Impact on material flow time, heavily • I = DT (Little’s law) • where I -- inventory, T -- flow time, D -- throughput Components of inventory decisions Cycle inventory Safety inventory, level of product availability Seasonal inventory Inventory-related metrics Average inventory, average inventory turns, fill rate, ... Cash-to-cash cycle time 3 Transportation Role in supply chain & competitive strategy Balance with inventory and transportation Components of transportation decisions Design of transportation network Choice of transportation mode • Air, truck, rail, sea, pipeline, electronic transportation In-house or outsource Transportation-related metrics Average inbound transportation cost, shipment size Average outbound transportation cost, shipment size Fraction transported by mode 4 Information Role in supply chain & competitive strategy Connection between the various stages in the supply chain • Allowing coordination between stages • e.g., airlines Crucial to daily operation of each stage in a supply chain • e.g., production scheduling, inventory levels Components of information decisions Push vs. pull Coordination and information sharing Forecast and aggregate supply planning Enabling technologies • EDI, Internet, ERP, SCM software, RFID Information-related metrics 5 Sourcing Role in supply chain & competitive strategy Supplier selection: single vs. portfolio Contract negotiation Components of sourcing decisions In-house vs. outsource Supplier evaluation and selection Procurement • Direct material vs. MRO Sourcing-related metrics Days payable outstanding Average purchase price/quantity, range of purchase price Fraction of on-time deliveries Supply quality, lead time, reliability 6 Pricing Role in supply chain & competitive strategy Determining customer segments (level of responsiveness) Matching demand and supply • e.g., short-term discount, EDLP Components of pricing decisions Pricing and economies of scale Everyday low pricing vs. high-low pricing Fixed price versus menu pricing Pricing-related metrics Profit margin Days sales outstanding Average sale price, order size Range of sale price, periodic sales 7 Homework #2 Read and understand Case Study (until 3/27) Seven-Eleven Japan Co. 8