The Water Boiling Test (WBT) with ISO/IWA Metrics and ARC Equipment July 30, 2012 Stove Camp Updated by Abraham Mooney The Water Boiling Test (WBT) Standardized, reproducible lab test Boil and simmer water Measure the boil time, fuel use, efficiency, emissions Trained tester carefully tends the fire (COV) High and low power test phases Cold stove and hot stove test phases Allows for multiple pots on one stove Stove Testing Continuum Increasing control of variables Increasing isolation of stove performance Increasing quantification of emissions Increasing intervention of testers WBT Lab CCT Field Increasing cost Increasing sample size and variability Increasing measurement of in-home use Increasing relation to WHO air quality guidelines KPT Purpose of WBT Effective design tool to evaluate design changes of a stove Stove Improvement through comparison (High Accuracy equip.) Advantages of the WBT Reproducible, standardized Stoves from around the world can be compared Stove design changes observed clearly and quickly Benchmark evaluation and comparison Disadvantages of the WBT Not always reproducible Fuel irregularities, and “to error is human.” Not representative of field use Only one simulated cooking task Hard to do for some stoves Batch-loading stoves: TLUD’s, charcoal WBT Procedure Phase Task Record COLD START Bring to Boil 5L in first pot Time Fuel Water Charcoal HOT START Bring to Boil fresh 5L in first pot Time Fuel Water *Assume Same Charcoal as Cold Start* SIMMER Simmer remaining 5L for 45 minutes Time Fuel Water Charcoal WBT Procedure 45 min. SIMMER COLD START HOT START Tboil Tboil-6degC Water Temperature Fresh Water Troom Time WBT – Preparing for the Test First do a practice test to: • Get familiar with the stove • Determine if the stove should be tested with 2.5 or 5 liters • How much fuel is required? • Boiling temperature of water (local)? WBT – Preparing for the Test Gather Supplies 1. Scale - 6000g range, 1g resolution 2. Temperature sensor – waterproof 3. Fixture for suspending temperature sensor 4. Wood moisture meter or oven for fuel MC WBT – Preparing for the Test Gather Supplies 5. 6. 7. 8. 9. 10. 11. Timer or watch Pot – standard or dedicated, no lid Heat resistant pad for scale Charcoal scooper/tongs Char tray Heat resistant gloves Water – room temp, - at least 10 liters 12. Fuel – air dried, uniform - 2 bundles ~ 2kg each WBT – Conducting the Test Phase 1: High Power Cold Start • Set the pots on the stove with 5000g of water with the temp sensor suspended in the water of Pot 1. • Record: -Starting weight of pots with water -Starting water temperatures -Initial mass of the bundle of fuel • Light the fire - record start time • Tend fire and bring water to a boil WBT – Conducting the Test Phase 1: High Power Cold Start • When Pot 1 boils record: time temperature of all pots pot plus water weights fuel remaining • break char off tips of burned sticks • Put char on tray and record weight of char plus tray WBT – Conducting the Test Phase 2: High Power Hot Start • Refill the pots with cool water and repeat the boil procedure starting with a hot stove • Use a new bundle of wood • This time, when Pot 1 boils keep the char in the combustion chamber. DO NOT WEIGH THE CHAR • Weigh the pots and place them back on the stove • Weigh the wood, place it back in the combustion chamber, then re-light it. WBT – Conducting the Test Phase 3: Low Power Simmer • Record the start time once the fire is lit • Transfer over the fuel weight, pot and water weights, and water temp from the results column at the end of the hot start • Tend the fire to keep the water temp of the pot at 36 degrees C below boiling for 45 min • After 45 min of simmer record: Final water temperature Weight of Pot 1 plus water Final weight of fuel and char remaining WBT Results Three test phases, real-time measurement (CO2, CO, PM) THE NEW DEAL WBT Results Thermal Efficiency (%) = 𝐸𝑛𝑒𝑟𝑔𝑦ℎ𝑒𝑎𝑡 𝑤𝑎𝑡𝑒𝑟 +𝐸𝑛𝑒𝑟𝑔𝑦𝑒𝑣𝑎𝑝 𝑤𝑎𝑡𝑒𝑟 x100 𝐸𝑛𝑒𝑟𝑔𝑦 𝑟𝑒𝑙𝑒𝑎𝑠𝑒𝑑 𝑏𝑦 𝑓𝑢𝑒𝑙 High efficiency ≠ low fuel consumption because high power stoves evaporate lots of water and also use lots of fuel *IWA Metric WBT Results Low Power Specific Consumption (MJ/min/L) 𝐸𝑛𝑒𝑟𝑔𝑦𝑟𝑒𝑙𝑒𝑎𝑠𝑒𝑑 𝑓𝑟𝑜𝑚 𝑤𝑜𝑜𝑑 = 𝑇𝑖𝑚𝑒𝑠𝑖𝑚𝑚𝑒𝑟 𝑥(𝑊𝑎𝑡𝑒𝑟 𝑅𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔) *IWA Metric WBT Results High Power CO (g/MJd) Low Power CO (g/min/L) = 𝐶𝑂 𝐸𝑛𝑒𝑟𝑔𝑦𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑 𝑡𝑜 𝑝𝑜𝑡 𝐶𝑂 = 𝑇𝑖𝑚𝑒 𝑥(𝑊𝑎𝑡𝑒𝑟 𝑅𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔) *IWA Metrics WBT Results High Power PM (mg/MJd) = 𝑃𝑀 𝐸𝑛𝑒𝑟𝑔𝑦𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑 𝑡𝑜 𝑝𝑜𝑡 𝑃𝑀 Low Power PM (mg/min/L) = 𝑇𝑖𝑚𝑒 𝑥(𝑊𝑎𝑡𝑒𝑟 𝑅𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔) *IWA Metrics WBT Results Indoor Emissions CO (g/min) Indoor Emissions PM (mg/min) 𝐶𝑂 = 𝑇𝑖𝑚𝑒 𝑃𝑀 = 𝑇𝑖𝑚𝑒 *IWA Metrics WBT Results Temperature Corrected Specific Fuel Consumption (g/L) 75 𝑒𝑞𝑣𝑖𝑣𝑎𝑙𝑒𝑛𝑡 𝑑𝑟𝑦 𝑤𝑜𝑜𝑑 𝑐𝑜𝑛𝑠𝑢𝑚𝑒𝑑 (𝑔) = ∗ 𝑇𝑏𝑜𝑖𝑙 − 𝑇𝑖𝑛𝑖𝑡 𝑙𝑖𝑡𝑒𝑟𝑠 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 𝑟𝑒𝑚𝑎𝑖𝑛𝑖𝑛𝑔 (𝐿) Eq. dry wood consumed = dry wood mass – wood mass that was consumed to evaporate the moisture in the wood -- equivalent mass of wood stored as char Best indicator of fuel consumption WBT Results Average Firepower (W) 𝑡𝑜𝑡𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑟𝑒𝑙𝑒𝑎𝑠𝑒𝑑 𝑏𝑦 𝑓𝑢𝑒𝑙 𝑑𝑢𝑟𝑖𝑛𝑔 𝑡ℎ𝑒 𝑡𝑒𝑠𝑡 𝑝𝑒𝑟𝑖𝑜𝑑 (𝐽𝑜𝑢𝑙𝑒𝑠) = 𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑡𝑒𝑠𝑡 𝑝𝑒𝑟𝑖𝑜𝑑 (𝑠𝑒𝑐𝑜𝑛𝑑𝑠) How big is your stove WBT Results Turndown Ratio 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑏𝑜𝑖𝑙 𝑓𝑖𝑟𝑒𝑝𝑜𝑤𝑒𝑟(𝑊) = 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑠𝑖𝑚𝑚𝑒𝑟 𝑓𝑖𝑟𝑒𝑝𝑜𝑤𝑒𝑟 (𝑊) WBT Sample Size At least three full tests per stove design are recommended Then do more tests if necessary to achieve the desired statistical significance measured by the COV (Coefficient of Variation) 𝑠𝑡𝑎𝑛𝑑𝑎𝑟𝑑 𝑑𝑒𝑣𝑖𝑎𝑡𝑖𝑜𝑛 𝐶𝑂𝑉 = ∗ 100 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑣𝑎𝑙𝑢𝑒 (%) COV is a measure of how much your results vary COV indicates how good you are at getting repeatable results For stove testing COV = 5% COV = 10% or 25% is very good is also acceptable Aprovecho Emissions Equipment PEMS & LEMS Portable (or Lab) Emissions Measuring System IAP Meter Indoor Air Pollution Meter PEMS Collection hood collects stove emissions Sensor box measures: 1. 2. 3. 4. 5. 6. CO CO2 PM (laser) Flow rate in duct Temp in duct Pot temp Uses: 1. 2. Measure stove emissions (WBT, CCT) Stove design tool PEMS PM Sensor: Scattering Photometer PEMS CO Sensor: Electrochemical Cell Diagram Courtesy Monox PEMS CO2 Sensor: NDIR PEMS PEMS Data Processing Software Outputs include: Graph of emissions vs. time Standard performance measures Specific fuel consumption (grams/liter) Total emissions (grams) Specific Emissions (grams/liter) Emissions Factors (grams/kg fuel) Efficiency and Firepower LEMS and Gravimetric LEMS Why use gravimetric? Photometer: Estimates the REAL TIME mass concentration of particulate matter from optical measurements Gravimetric: Measures total mass concentration of particulate matter, at end of test (scale c10^-5 g). With gravimetric we move to… Categorization studies (e.g. Tier 4) PEMS Laser vs. gravimetric Photometer Output = scattering coefficient (1/m) Physical meaning: fraction of light scattered away for every meter a light beam travels Mass concentration estimated by: Indoor Air Pollution Meter • Measures concentrations of: CO (Carbon Monoxide) PM (Particulate Matter) • • • Uses: Measure room concentration Measure personal exposure • • • • • wear meter in backpack with sample tube CCT, KPT, other comparative tests Stores data on SD Memory Card PEMS Why use gravimetric? Gravimetric Particles are collected on a filter and weighed. Indoor Air Pollution Meter PM Sensor: Scattering Photometer (same as PEMS) Indoor Air Pollution Meter CO Sensor: Electrochemical Cell (Also used in PEMS) Diagram Courtesy Monox Indoor Air Pollution Meter Features Sample speed selection Fast: Every 10 seconds Battery life: 3 days Medium: Every 1 minute Battery life: 2 weeks Slow: Every 10 minutes Battery life: 1 month LED indicates meter is on Serial port for live graphing IAP Meter Data Processing Software Outputs include: Graph of emissions vs time Average concentrations Maximum and minimum concentrations 15 minute average concentrations Summary PEMS Measures emissions: CO, PM, and CO2 Stove total emissions IAP Meter Measures emissions: CO and PM Room concentrations and personal exposure Measures pot temp for WBT Cost: $10,000 USD Cost: $2,400 USD More Information www.aprovecho.org • • • • Spec sheets Brochures Manuals Data processing spreadsheets Documentation www.aprovecho.org/lab/pubs/testing Download testing protocols