Agenda Today – Session 7 Go over E2-28 and comment on improvements Comment on practice quiz question six Learning curve problems A&MIS 525 1 E2-28 Canseco Company Statement of Earnings (000's) For the year ended December 31, 2004 Revenues Cost of Goods sold Gross margin Operating expenses: Marketing, distribution and customer service General and administrative Income from operations $ 300,000 131,000 $ 169,000 $ 93,000 29,000 A&MIS 525 122,000 $ 47,000 100.0% 43.7% 56.3% 31.0% 9.7% 40.7% 15.7% 2 Canseco Company Schedule of Cost of Goods Manufactured and Sold (000's) For the year ended December 31, 2004 Direct materials Direct labor Indirect manufacturing costs (Exhibit A) Current cost of production Work-in-process, Jan. 1, 2004 Total manufacturing cost to account for Work-in-process, Dec. 31, 2004 Cost of goods manufactured Finished goods, Jan. 1, 2004 Total goods available for sale Finished goods, Dec. 31, 2004 Cost of goods sold A&MIS 525 $ 71,000 25,000 39,000 $ 135,000 21,000 $ 156,000 20,000 $ 136,000 18,000 $ 154,000 23,000 $ 131,000 45.5% 16.0% 25.0% 86.5% 13.5% 100.0% 12.8% 87.2% 11.5% 98.7% 14.7% 84.0% 3 Exhibit A Canseco Company Schedule of Indirect Manufacturing Costs For the year ended December 31, 2004 Indirect manufacturing labor Plant insurance Depreciation Repairs and maintenance Total indirect manufacturing costs A&MIS 525 $ $ 15,000 9,000 11,000 4,000 39,000 4 CAS Problem Computation of the estimated average manufacturing cost of the first 500 units produced: y = ax-b = $400(500-0.234465) = $400(0.2329085) = $93.16 (rounded) A&MIS 525 5 CAS Problem 2. Computation of the estimated total manufacturing cost of the first 500 unit produced: • xy = xax-b = ax1-b • = $400(5001-0.234465) • = $46,582 (rounded) A&MIS 525 6 CAS Problem 3. Computation of the estimated total manufacturing cost of the first 750 unit produced: y = $400(7501-0.234465) = $400(158.84) = $63,536 (rounded) A&MIS 525 7 CAS Problem 4. Computation of the estimated incremental cost of producing 250 units after having produced a total of 500 units: x2y2 - x1y1 = $400(75010.234465) $400(5001-0.234465) = $400(158.84) $400(116.455) = $63,536 - $46,582 8 A&MIS 525 CAS Problem 5. Doubling the cost of the first unit produced would have the effect of doubling all cost computations using the learning curve model. For requirement 2, the total cost of 500 units would become $93,164, or twice the $46,582 computed using a cost of $400 for the first unit produced. Thus, having an A&MIS 525 accurate estimate of the cost 9 From One Model to Another A&MIS 525 10 Regression Analysis Used to estimate the parameters of a linear equation in one or more variables. In the context of cost estimation, we are need to estimate fixed and variable costs. Regression analysis uses all available data to estimate the cost function. A&MIS 525 11 Regression Analysis Simple regression analysis estimates the relationship between the dependent variable and one independent variable. Multiple regression analysis estimates the relationship between the dependent variable and multiple independent variables. A&MIS 525 12 Regression Analysis The regression equation is derived using the least-squares technique (OLS). The objective of least-squares is to develop estimates of the parameters a and b for the line y = a + bx or TC = F + vQ A&MIS 525 13 Regression Analysis The vertical difference (residual term) measures the distance between the actual cost and the estimated cost for each volume observation. A&MIS 525 14 Learning Objective 5 Describe the criteria to evaluate and choose cost drivers A&MIS 525 15 Criteria to Evaluate and Choose 1. 2. 3. 4. Economic plausibility Consistent with design of the system Goodness of fit of model of cost Slope of the regression line (economic and statistical significance) A&MIS 525 16 Goodness of Fit The coefficient of determination (r2) expresses the extent to which the changes in (x) explain the variation in (y). An (r2) of 0.80 indicates that more than 80 percent of the change in the dependent variable can be explained by the change in the independent variable. A&MIS 525 17 Slope of Regression Line A relatively steep slope indicates a strong relationship between the cost driver and costs. A relatively flat regression line indicates a weak relationship between the cost driver and costs. A&MIS 525 18 Slope of Regression Line The closer the value of the correlation coefficient (r) to ±1, the stronger the statistical relation between the variables and the greater is R2. A&MIS 525 19 Slope of Regression Line As (r) approaches +1, a positive relationship is implied, meaning the dependent variable (y) increases as the independent variable (x) increases. A&MIS 525 20 Slope of Regression Line As (r) approaches –1, a negative, or inverse, relationship is implied, meaning the dependent variable (y) decreases as the independent variable (x) increases. A&MIS 525 21 Why Use Regression Analysis? The regression method is more accurate than the high-low method. All the available data is used to make estimates, so the results are less sensitive to the extreme observations as in the high-low method. A&MIS 525 22 Why Use Regression Analysis? Provides a measure of fit, r2 Provides measures of estimation error Provides probability estimates of the statistical significance of the parameters. A&MIS 525 23