Electronic CAM Lecture Notes Concepts of CAM The transformation one of the simple motion such as rotation, into any other motion is often conveniently accomplished by means of a CAM mechanism. A CAM may be defined as a machine element having a curved outline or a curved groove, which by its oscillating or rotational motion, gives a pre-determined specified motion to another element with which it is in contact, called the follower. As the CAM rotates so the follower is made to rise, dwell, and fall. The length of time spend at each of the positions depends on the shape of the CAM, and the speed at which CAM machine element is moving. Figure 1. Different stages of a CAM Operation The Rise Section of the CAM is the point that drives the follower upwards, its profile determines how quickly the CAM follower will be lifted, the Fall Section of the CAM is the part that lowers the follower, its profile determines how quickly the CAM follower will fall. The Dwell Section of the CAM is the part that allows the follower to remain at the same level for a significant period of time. The dwell section of the CAM is where it is circular with a radius that does not change. The CAM has a very important function in the operation of many classes of machine, especially those of the automatic type, such as Printing Press, Shoe Machinery, Textile Machinery, Gear-cutting Machines and Screw Machines. Electronic CAM Lecture Notes Length of the time sped in RISE, DWELL and FALL depend on the shape and speed of the CAM machine element. Also the shape controls the profile. Figure 2. CAM Operation Lobe Lift Vs Time In any class of machinery in which automatic control and accurate timing are paramount, the CAM is an indispensable part of the mechanism. The possible applications of CAM are unlimited, and their shapes occur in great variety. Electronic CAM Lecture Notes Electronic CAM using Servo Motors Master Axis Slave/Follower Axis The concept of electronic CAM operation is identical to the mechanical CAM operation in a way that the slave axis or the follower axis follows the master axis but unlike Mechanical CAM electronic CAM operation is done by defining set positions of master axis and slave axis through CAM points. These CAM points are the reference points for the Electronic CAM operation and could be understood as a set of point which defines the positions for the Master Axis and Slave Axis. The Slave axis follows Master Axis based of these CAM points. For Example- CAM point (X=0.5, Y=0.5) where unit is 1 revolution means that when the Master (X) is at 0.5 Slave (Y) should go 0.5 turns. 0 Position/ Rev 0 Position/ Rev 0.5 Position/ Rev 0.5 Position/ Rev Master Axis Slave Axis starts when master is at 0.5 position. Electronic CAM Lecture Notes CAM Points Example: Table 1: Master Axis Slave Axis 0.0 0.0 0.25 0.5 0.5 0.5 0.75 1.0 1.0 1.0 CAM Position Profile-Master Axis Vs Slave Axis 1.2 1 1, 1 Slave Axis Position 0.75, 1 0.8 0.6 0.25, 0.5 0.5, 0.5 0.4 0.2 0 0, 0 0 0.2 0.4 0.6 Master Axis Position 0.8 1 1.2 Electronic CAM Lecture Notes Master Axis Velocity Profile Vs Follower Velocity Profile V, Velocity VMASTER AXIS x0 x1 x2 Time t Displacement x Velocity Profile of Master Axis Velocity Profile of Follower Axis Electronic CAM Lecture Notes Advantages of Electronic CAM using Servo Motor Accurate Flexible Programmable Faster Smooth Operation Less Expensive