Internal combustion engine and reciprocating machine AAiT, Mechanical engineering Department Exercise on chapter 5 and 6 Atomic weights for H: 1 g/mol, C: 12 g/mol, O: 16 g/mol, N: 14 g/mol Heat of formation for CO2: -393,546 kJ/kmol, H2O(g): -241,847 kJ/kmol, C10H22(g): -249,659 kJ/kmol Average specific heat (cp) for CO2: 49 kJ/kmol-K, H2O: 42.5 kJ/kmol-K, N2: 32.5 kJ/kmol-K. The enthalpy of vaporization at 298K of water is 44,010 kJ/kmol. I. Workout problems 1. A spark ignition engine with a displaced volume of 2.2 litres has a volumetric efficiency of 0.85 at a speed of 4000 rpm. The volumetric efficiency is based on the conditions in the inlet manifold (In this case 40oC and 1 bar). The engine is operating with a fuel/air equivalence ratio of 0.9 using propane C3H8 as fuel and the fuel (in gas form) is mixed with the air before the inlet manifold. Tasks: a. Calculate the exhaust gas flow in kg/s b. Calculate the volume fraction of CO2 in dry exhaust gas. (Assume complete combustion and no dissociation of combustion products) c. In reality, there is always some CO in the exhaust from a spark ignition engine also when the engine is operated with an equivalence ratio Φ<1.0. Identify at least two reasons for this. Molecular weights for C and H are about 12 and 1 kg/kmol respectively. Consider both air and propane as ideal gases. The volume of 1 kmol of ideal gas at 0oC and 1 bar is 22.7 m3. 2. A passenger car with a spark ignition engine is driving at constant speed 90 km/h in a slight up-hill with a slope of 2o. The performance map for the 2 litre engine is shown in the attached diagram. Data for the car are as follows: Frontal area 2 m2 Weight 1700 kg Wheel diameter 0.62 m st Gear ratios: 1 : 4.03:1 2nd : 2.16:1 3rd 1.37:1 4th :1.00:1 5th : 0.82:1 A further speed reduction by a factor of 4 is obtained at the back shaft gear The aerodynamic drag coefficient of the car is 0.29 and the rolling resistance coefficient is 0.015. Ambient conditions are 15oC and 1 bar. 1 Internal combustion engine and reciprocating machine AAiT, Mechanical engineering Department Tasks: a. Determine the brake specific fuel consumption for driving on the most fuel efficient gear under these conditions. b. Find the most fuel efficient speed for driving on flat ground on the 4th gear 3. One of the operating parameters that can relatively easily be changed for a spark ignition engine is the spark timing. Assume that the spark timing is initially set at the time when the piston is in the top position (TDC) and that the spark timing is gradually advanced to 40 crank angle degrees before TDC. Tasks: a) Discuss how the efficiency of the engine will vary as the spark advance is increased in this range and explain the reasons for this variation b) Discuss how NOx emissions will vary as the spark advance is increased in this range and explain the reasons for this variation c) Discuss how the tendency for knocking will change as the spark advance is increased in this range 4. A car with a spark ignition engine is equipped with a three-way catalyst exhaust gas cleaner with performance according to the diagram shown below. The emissions from the engine (upstream of the exhaust gas cleaner) are: NOx CO HC 1 g/km 13 g/km 1.3 g/km 2 Internal combustion engine and reciprocating machine AAiT, Mechanical engineering Department For 10% of the driving time the catalyst is cold and ineffective and for the rest of the time the catalyst performs according to the diagram shown above. The average fuel consumption is 75 g of gasoline (C10H19) per km and the fuel air mixture is stoichiometric (Φ =1.0). Task: a. Estimate the average emissions in g/km and compare with the emission standard Euro 4. b. Calculate the volume fractions of the pollutants in the dry exhaust gases. 5. A four cylinder four stroke turbocharged diesel engine with displaced volume 4.8 liter operates at an inlet pressure of 1.8 bar and an inlet temperature of 325 K after the aftercooler at a speed of 2000 rpm with a volumetric efficiency of 0.9 (based on the inlet conditions) and a fuel/air equivalence ratio of 0.5. The compressor characteristics are those shown in figure below. The exhaust gas temperature is 650oC. Ambient conditions are 1 bar, 15oC. Tasks: a. Calculate the speed of the turbocharger rotor. b. Calculate the required pressure at the turbine inlet if the isentropic efficiency of the turbine is 0.65 The isentropic exponent for compression of air in the compressor can be assumed to be 1.4 and that for expansion in the turbine to 1.33. 3 Internal combustion engine and reciprocating machine AAiT, Mechanical engineering Department The specific heats for air and combustion gases can be assumed to be 1005 and 1130 kJ/kg K respectively. The compressor power can be obtained from: 1 p T m air c p , air in out W 1 c c p in And the turbine power from: 1 p m exh cp,exh T Tin 1 out W T p in 6. Calculate the volume fraction of CO and H2 in the combustion products after the combustion of Methanol (CH3OH) in an Otto cycle with air factor of γ = 0.9. Use the assumption that in fuel rich mixture combustion, equilibrium between the compounds, CO, H2, CO2 and H2O determine the composition of the combustion products. Assume equilibrium at 1300K and 1 bar is assumed. 7. In the combustion of Methanol (CH3OH) in an Otto engine the air fuel mixture is ignited at the pressure of 20bar. The local temperature where the spark from the spark plug has passed is 2500K. a. Assume that the reaction rate can be estimated from global single stage reaction relationship and use this to estimate the initial rate of consumption of the fuel in (Kg Methanol/s.m3) if the air fuel mixture is stoichiometric 4 Internal combustion engine and reciprocating machine AAiT, Mechanical engineering Department b. Calculate the initial rate of energy released (MJ/s.m3). The lower heating value of Methanol is 19Mj/Kg Where A = 3.2 *1011 E = 30 kcal/gmole n = 0.25, m = 1.5 and l = 0 ̅ 𝑅 = 8.314 𝐾𝐽/𝐾𝑚𝑜𝑙𝑒. 𝐾 8. Methyl alcohol (CH3OH) burns with excess air at an air-fuel ratio (mass) of 8.0. Determine the equivalence ratio and the mole fraction of CO2 in the product mixture assuming complete combustion. 9. Determine the enthalpy of formation in kJ/kmol for methane, given the lower heating value of 50,016 kJ/kg at 298 K. 10. If a lean ( = 0.8) mixture of methane is burned at a temperature of 1500K and pressure of 500 kPa producing CO2, H2O, O2, N2. Calculate by hand the mole fraction of the products, then use the applet to calculate the equilibrium mole fractions, comment on the difference if any between the two sets of values 11. A mixture of ethane (C2H6) and air with an equivalence ratio of 1.1 is burned at constant pressure. The products of combustion include CO2, H2O, CO, H2 and N2. Gas chromatograph measurements indicate that for every mole of CO in the products there are 3 moles of CO2. a) Determine the air to fuel ratio for the reactant mixture. b) Determine the mole fractions of the species in the product mixture. 12. a. A. Determine the upper and lower heating values at 298K of gaseous n-decane (C10H22) per kilomol of fuel, and per kilogram of fuel. b. If the enthalpy of vaporization of n-decane at 298K is 359 kJ/kgfuel, what are the upper and lower heating values? 5 Internal combustion engine and reciprocating machine AAiT, Mechanical engineering Department c. Calculate the adiabatic flame temperature for a stoichiometric gaseous mixture of ndecane and air at 298K and 1 atm assuming complete combustion. Calculate to within 50K. Assume constant specific heats, use average values provided above. 13. Calculate the adiabatic temperature of Stoichiometric Methane-Air. Assume that cp =1005J/Kg.K. The properties of the combustion products are given in the table below 14. Using the same data as above, recalculate the flame temperature if the fuel is burned with 10% excess air. II. Theoretical questions 1. In a spark ignition engine if the knock sensor picks up knock, the ECU immediately retards ignition. Explain why this alleviates knock. a. Explain why a high octane gasoline would make a terrible fuel for a compression ignition engine b. As far as emissions go, explain why a lean mixture is burned in a CI engine. What affect does that have on power and the emission after-treatment that can be implemented. c. Ethanol is considered a “green” fuel yet when it is burned in an IC engine it produces the greenhouse gas CO2. Explain why it is considered “green”. d. What type of fuel when burned does not produce CO2? 6