B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK CARD NO: JBNG-51-PAINT-001-02
(APPROVED BY …..)
REF :AMM
A/C REGN.:VT-
SIGNATURE
NAME
DATE
PREPARED BY
VERIFIED BY
APPROVED BY
Effectivity
B737 -800
Source
AMM
Page 1 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
ADDITIONAL WORKORDERS BY PLANNING
NUMBER OF WORKORDER ATTACHED BY MAINTENANCE /AUTHORISED PERSON
WORK ORDER NO.
SIGNATURE
DETAILS OF AUTHORISED PERSON
NAME
CAT
AUTH/LIC.NO.
FULL SIGN
INITIAL
DETAILS OF TECHICINAS
NAME
Effectivity
B737 -800
DESIGNATION
SIGNATURE
Source
AMM
INITIAL
Page 2 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
Aircraft registration
Date
Task
Painting
RELATED TASK
CARD NUMBER
SKILL
MAN HOURS
A
ELAPSED TIME(HRS)
USED MANHOURS
ZONE
TASK
CODE
Station
AICL TASK CARD NUMBER
Title
Livery painting
Threshold
Repeat
AR
FH
AR
FH
AR
FC
AR
FC
AR
DAYS
AR
DAYS
APPLICABILITY
WORKPACKAGE NO.
B737-800
MANDATING DOCUMENT
ACCESS
WORK ORDER NO. RAISED
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
A) CONSUMABLES/TOOLS/EQUIPMENTS REQUIRED:
1. PAINT DETAILS:
S/N
1 .
PART NUMBER
DESCRIPTION
QTY
7.
CA8000B00430
Primer Base PAC 33CF
PAC 33CF Primer
Activator
PAC 33CF Primer
Thinner
Wash Primer
BAC707 Gray Paint
BAC227 Orange Paint
BAC2586 Orange Paint
Gloss
BAC 430 Green Paint
8.
CA8000B05021
BAC 5021 Blue Paint
AR
CA8000B70846
BAC 70846 White Glass
Paint
AR
Red Gloss
AR
4360-3031
2 . 0763-9000
3 . 0433-9000
P99.
4 . CA8000B707
5 . CA8000B00227
6 . CA8000B2586
9.
BMS 101 0 . 72TY8BAC1218
AR
A R
AR
AR
AR
AR
AR
AR
Stripper - Paint - Turco
5351 / Turco 4338 or
AR
Equivalent
NOTE: Paint details provided above is for PPG High Solids paints
only.
1 1 . No Specific
2. CLEANING AGENTS:
Effectivity
B737 -800
Source
AMM
Page 3 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
SIN
PART
NUMBER
1 .
Magnus 169X
Cleaning Solvent
2 .
No Specific
White Spirit
3 .
No Specific
Dinitrol or Equivalent
4 .
TECHNICLEA
NAS58
Cleaning Agent
5 .
6 .
No Specific
No specific
7 .
No Specific
8 .
No Specific
9 .
No Specific
1 0 .
No Specific
1 1 .
No Specific
1 2 .
No Specific
1 3 .
No Specific
1 4 .
No Specific
1 5 .
No Specific
1 6 .
No Specific
1 7 .
Effectivity
B737 -800
No Specific
DESCRIPTION
QTY
AR
A R
AR
AR
Degreasing Agent, MILPRF-680
AR
Solvent - Final Clning Of All
Organic Ctgs Before NonStructural
Bonding
(AMM20-30-89/201)
—
Series89
Acid - Technical Grade,
Nitric. (61%-68.2% Purity),
A-A-59105
Alcohol - Ethyl (Denatured)
AMS 3002F (MIL-E-51454,
Type II)
Solvent - Aliphatic Naphtha
(For Acrylic Plastics) TT-N95 Type II, ASTM D-3735
Type Ill
AR
Alcohol - Isopropyl TT-I735
Solvent - Methyl Ethyl
Ketone (MEK) ASTM D740
Solvent - Methyl Isobutyl
Ketone ASTM D1153
Solvent
Toluene,
Nitration JAN-T- 171,
Grade A
Alcohol
N-Butyl
(Butanol) ASTM D304
Solvent - Xylene, Nitration
Grade ASTM D843
Solvent - General Cleaning
Of Composites (AMM 2030-831201) - Series 83
Cleaner - Oakite Isoprep
177 C00167 Acid, Chromic
(Chromium Trioxide) A-A55827
AR
Source
AMM
AME/AUTH
PERSON
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
Page 4 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
1 8 .
No Specific
1 9 .
No Specific
2 0 .
No Specific
2 1 .
No Specific
2 2 .
No Specific
2 3 .
No Specific
2 4 .
No Specific
TECH
Compound - Polysulfide,
Polyurethane, And Epoxy
Paint Remover BAC5725
Solvent
Presealing,
Cleaning Solvent BMS11-7
Compound - Aircraft
Surface Cleaning MIL-C43616
Cleaner - Aerospace
Equipment MIL-PRF-87937
Solvent - Cleaning
Compound, Mixtures A-A59281
Solvent - Final Cleaning Of
Metal Prior To Painting
(AMM 20-30- 84/201) Series 84
Solvent - Final Cleaning Of
All Organic Coatings Prior
To Painting (AMM 20-3085/201) - Series 85
C00175 Primer — Urethane
Compatible, Corrosion
Resistant (Less Than 1%
Aromatic Amines) BMS1O79, Type III
AME/AUTH
PERSON
AR
AR
AR
AR
AR
AR
AR
3.GENERAL PARTS REQUIREMENTS
S / N
PART
NUMBER
DESCRIPTION
QTY
1 .
3M 600/ 3M250 Masking Tape
AR
2 .
No Specific
AR
3 .
No Specific
Wrapping Paper
Cotton Wiper - Process
Cleaning Absorbent Wiper
(Cheesecloth,Gauze)
BMS15-5
4 .
No Specific
Clothes
AR
5 .
No specific
6 .
No specific
3M471-2
Scotch Brite 3M
Aluminised Pa per
AR
AR
Vinyl Tape, 2"
AR
7 .
AR
8 .
BMS 13-54
TY3 CL1
.Lacing Chord
AR
9 .
RTV102
Sealant
AR
Effectivity
B737 -800
Source
AMM
Page 5 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
1 0 .
No
specific
1 1 .
No
specific
1 2 .
FP001-1 / or
P/N as per
effectivity
1 3 .
No
specific
1 4 .
No
Specific
1 5 .
TECH
Tape - Yellow Vinyl
Adhesive, Scotch Brand
No.471, 1.5 Inches (38.1
mm)Wide
Adhesive
Silicone
Rubber, 2 Part, RN
BAC5010, Type 68
AME/AUTH
PERSON
AR
AR
Boot, Radome
01
Compound
Antiseize
BMS3-28
Abrasive - Aluminum
Oxide CoatedCloth
AR
No
Specific
Sponge - Synthetic
AR
1 6 .
No
Specific
Paper
1 7 .
No
Specific
1 8 .
No
Specific
1 9 .
No
Specific
2 0 .
No
Specific
AR
AR
Tape - Aluminum Foil
BMS8-289
Abrasive - Aluminum Oxide
Paper, 150 grit A-A-1048
AR
Abrasive - Aluminum Oxide
Paper, 240 grit or finer
AR
Sand Paper, Grades 100
to 400
AR
AR
4.CONTROL SURFACE BALANCING
S / N
1 .
2 .
3 .
PART
NUMBER
DESCRIPTION
113A7183-6
Aileron balance adjust
weight
183A0210-1
Elevator Balance adjust
weight
AR
173A5300-1
Rudder Balance Adjust
weight
AR
QTY
AR
5.GENERAL TOOLS REQUIREMENT
Effectivity
B737 -800
Source
AMM
Page 6 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
S / N
PART
NUMBER
1 .
No Specific
Scraper — Non metallic
AR
2 .
No Specific
Heat Gun
01
3 .
4 .
No specific
No specific
Nylon Brushes
Brush - Stiff Bristle, Nonmetallic
AR
AR
5 .
No Specific
Water Pressure source, 070 psi
01
6 .
No specific
Gun, Pressure sprayer
AR
7 .
No specific
04181
Brush — Paint
AR
Ohm meter
AR
8 .
015292
9 .
No Specific
DESCRIPTION
Bonding
Meters
Approved,
Intrinsically Safe (Approved
for use in Class I, Divisions
I
&
II
hazardous
(classified)
locations.
Outside these hazardous
locations, COM-614 can be
used in lieu of COM-1550).
Coating Thickness Gauge
(0 to 2000 microns with
0.1 micron accuracy)
AME/AUTH
PERSON
QTY
01
01
B.REFERENCE DOCUMENTS
1 .
AMM 05-51-91
EXCESSIVE CABIN
PRESSURE LEAKAGE
2 .
AMM 07-11-01
A/C JACKING
3 .
AMM 12-14-01
POTABLE WATER TANK
DRAINING
4 .
AMM 12-40-11
A/C CLEANING &
POLISHING
5 .
AMM 20-40-11
AMM 24-31-11
6 .
A/C GROUNDING
MAIN / EMERGENCY
BATTERY REMOVAL /
INSTALLATION
7 .
Effectivity
B737 -800
AMM 27-11-11
AILERON REMOVAL /
INSTALLATION
Source
AMM
Page 7 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
8 .
AMM 27-21-11
RUDDER REMOVAL /
INSTALLATION
9 .
AMM 27-31-11
ELEVATOR REMOVAL /
INSTALLATION
1 0 .
AMM 51-21-XX
INTERIOR & EXTERIOR
FINISHES
1 1 .
SRM 51-60-XX
CONTROL SURFACE
BALANCING
1 2 .
1 3 .
1 4 .
TASKCARD
JBNGCL-12-CLN001-XX
TASKCARD
JBNG-PREDOCK001-
EXTERIOR CLEANING
PRE-DOCKING CHECKS
BOEING 737NGFTD-27-08007

FOLLOW ALL CAUTIONS & WARNINGS
AS GIVEN IN REF AMM.

DO NOT ALLOW PAINT STRIPPER TO
CONTACT SKIN

ALL WORK TO BE CARRIED OUT IN
ADEQUATELY VENTILATED AREAS.
DO NOT USE SHARP KNIVES OR ANY
OTHER METAL TOOLS THAT CAN
DAMAGE THE FUSELAGE SKIN PANEL
TO REMOVE SEALANT OR TRIM DECALS
AND THAT EXTREME CAUTION BE
EXCERCISED DURING THE PROCESS.

AME/AUTH
PERSON
C) ACCOMPLISHMENT INSTRUCTIONS
1.TASK PREPARATION (PREDOCKING & AIRCRAFT
WASHING
a)
Prior to aircraft docking into hangar, carryout a/c
cleaning per latest revision of Exterior Cleaning task card or as
per AMM 12-40-00.
b)
Drain Potable Water Tank per AMM 12-14-01.
c)Position aircraft in the hangar & electrically ground aircraft as
per AMM 20-40-11.
d)
Dock the aircraft.
e)
Carryout Jacking of the aircraft per AMM 07-11-01, if
Effectivity
B737 -800
Source
AMM
Page 8 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
required.
NOTE: COVER ALL WINDOW SURFACES USING ALUMINISED
PAPER & ALUMINIUM FOIL TAPE. ENSURE GAPS BETWEEN
FUSELAGE SKIN & WINDOW FRAME ARE MASKED WITH
ALUMINIUM FOIL TAPE.
AME/AUTH
PERSON
NOTE: ENSURE THE ALUMINISED PAPER COVER AT LEAST TWO
INCHES ALL AROUND THE SURROUNDING OF THE WINDOWS.
NOTE: Use caution when painting near Leading Edge Flap/Slat
Actuators to avoid incidental painting of the working surface of
the rods. Do not paint on Piston rods.
Paint over-spray on the piston rods can be detrimental
to the seals during actuation and can result in varying
degrees of leakage. Once the seals are damaged, the
actuator can continue to leak even during periods when
the flight controls have not been actuated for an
extended period.
f) Put the covers / masks on the following components:
 Decoupied static dischargers or retainers on the wing and
empennage.
 Rain repellent nozzles that are forward of the windshields.
 Rubber mohair seals, rub strips made of stainless steel,
anodized handles and door handle pans, or silicone rubber
sealant.
 Pressure relief valves or outflow valves.
 Circular bands, one inch in width, around or on the pressure
relief
valve doors, or outflow valves.
 Door
operating
mechanisms,
hinge
assemblies,
and
equivalent
surfaces.
 Flight deck and main cabin windows.
 Pitot probes and static ports.
 Angle-of-attack sensors.
 Exterior light lenses
 Engine inlet, fan exhaust, and turbine exhaust.
 Brakes.
Effectivity
B737 -800
Source
AMM
Page 9 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
 Tires.
g)
Remove main and emergency batteries as per AMM 24-3111. Retain the batteries for re-installation after painting.
h)
Remove & discard the currently installed Radome Boot per
AMM 53-5200.
2) TASK DESCRIPTION:
a) REMOVING EXTERNAL DECALS:`
I) Carryout removal of external decals using a non-metallic
scraper.
CAUTION: Under no circumstances any sharp objects
/ tools are to be used.
II) non-metallic scraper may be used to help pull up the
edges so that the painter can grip the decal to remove it,
III) If required, use heat guns to remove decals. Soften the
adhesive around the edges & peel off the decals with
continual application of heat.
b) COATING THICKNESS MEASUREMENT:
Carryout coating thickness measurement using the coating
thickness measuring gauge. Note down the details on
Appendix 1 of this Taskcard.
c) PAINT REMOVAL
WARNING: DO NOT USE PAINT STRIPPERS ON
COMPOSITE STRUCTURAL PARTS.
CAUTION: TAKE CARE NOT TO WASH DOWN THE
RESIDUES INTO THE CREVICES OF AIRCRAFT
STRUCTURES.
1. PAINT REMOVAL - COMPOSITE PARTS (MECHANICALLY):
 Rub-down the paint with 80-240 grit disc or grade 280
abrasive paper followed by finish with grade 400 abrasive
paper or emery cloth & demineralised water.
Effectivity
B737 -800

Fibreglass surface are to be sanded down using grit 400
or finer abrasive paper or very fine scotch brite pads to
remove paint coating.

Thoroughly rinse the rub-down area with pressurised water
(20-40 psi maximum) & scrub. Use nylon brushes &
scotch brite pads to remove residue if present
Source
AMM
Page 10 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
2. PAINT REMOVAL - METALLIC PARTS (MECHANICALLY):

Rubdown the paint upto the primer with 80-240 grit disc
or grade 100 abrasive paper followed by finish with grade
400 abrasive paper & demineralised water.

Rubdown one coat of primer with 80-240 grit disc or
grade 280 abrasive paper followed by finish with grade
400 abrasive paper & demineralised water.

Thoroughly rinse the re-worked area with pressurised
water (40-60 psi maximum) & scrub. Use nylon brushes &
scotch brite pads to remove residues if present.
3. PAINT REMOVAL - METALLIC PARTS (CHEMICALLY):
 Fully mix the strippers per manufacturer's instruction.
 Apply large quantities of stripper on the surface using a
natural bristle paint brush or by non-atomising spray.
 Add more layers of the stripper if necessary. Keep the
surface wet with the stripper a sufficient time (per paint
stripper manufacturer instructions) for the finish to
become soft & become wrinkled.
 Remove thd loosened material with a bristle paint brush
or with a sealant removal tool, before the stripper
become dry.
 Flush the area fully with clean water to remove the
remaining stripper & loose finish. Flush the area again
with high pressure (40-60 psi maximum), clean and
warm water.
d) ALKALINE. CLEANING:
CAUTION: TAKE CARE NOT TO WASH DOWN THE
RESIDUES
INTO
THE
CREVICES
OF
AIRCRAFT
STRUCTURES.
1. Spray wash rub-down / strip down surfaces using Magnus
169X cleaner or equivalent.
2. Remove local stubborn residues & masking adhesives
with white spirit or equivalent.
3. Dry the surface with a cotton wiper.
e) GENERAL CLEANING OF EXTERNAL SURFACES:
1. Clean all the external surfaces with solvent. Use cloths
soaked in solvent to prevent trickling in seals. Clothes
Effectivity
B737 -800
Source
AMM
Page 11 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
should be changed as required to prevent spreading
greases. Solvent may be applied via wash bottles.
2. Carryout washing/cleaning/polishing of unpainted surfaces
such as nose cowl, wing and stabilizer leading edges.
3. Carryout landing gear & wheel well area cleaning and
apply DINITROL as necessary.
f) WATER BREAK-FREE TEST:
1. Carryout Water Break Free test on the surfaces where the
paint has been removed. If the test fails, repeat Paint
Removal, Alkaline Cleaning & General Cleaning as per
steps provided above.
g) INSPECTION:
1. Carryout general visual inspection of external skin
surfaces for cracks, corrosion, loose rivets, scribe
marks and report any discrepancies to Technical
Services department.
2. Carryout structural mapping & produce a dent and
buckle chart, if required.
3. Check for the sealant conditions on the aircraft at butt joints & lap
joints. Damaged sealants are to be removed and reapplied as
required.
4. Check flight control surfaces for satisfactory condition.
h) SURFACE PREPARATION:
Carryo
ut
surfac
e
treatm
ent of
metalli
c parts
as
requir
ed.
1. M
e
Effectivity
B737 -800
Source
AMM
Page 12 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
c
h
a
n
i
c
a
l
l
y
r
e
a
c
t
i
v
a
t
e
a
l
l
t
h
e
s
u
r
f
a
c
e
s
Effectivity
B737 -800
Source
AMM
Page 13 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
t
o
b
e
p
a
i
n
t
e
d
w
i
t
h
p
r
i
m
e
r
/
a
n
t
i
s
t
a
t
i
c
Effectivity
B737 -800
Source
AMM
Page 14 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
p
a
i
n
t
a
s
r
e
q
u
i
r
e
d
.
 W
i
n
g
s
:
U
s
i
n
g
t
h
e
1
0
0
0
Effectivity
B737 -800
Source
AMM
Page 15 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
r
p
m
d
r
y
s
a
n
d
i
n
g
m
a
c
h
i
n
e
w
i
t
h
s
e
l
f
a
d
h
e
s
Effectivity
B737 -800
Source
AMM
Page 16 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
i
v
e
r
e
d
o
x
a
l
d
i
s
c
s
,
g
r
a
d
e
1
8
0
o
r
2
4
0
.
Carryo
ut
surfac
Effectivity
B737 -800
Source
AMM
Page 17 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
e
treatm
ent of
metalli
c parts
as
requir
ed.
1. M
e
c
h
a
n
i
c
a
l
l
y
r
e
a
c
t
i
v
a
t
e
a
l
l
t
h
e
Effectivity
B737 -800
Source
AMM
Page 18 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
s
u
r
f
a
c
e
s
t
o
b
e
p
a
i
n
t
e
d
w
i
t
h
p
r
i
m
e
r
/
a
Effectivity
B737 -800
Source
AMM
Page 19 of 19
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
n
t
i
s
t
a
t
i
c
p
a
i
n
t
a
s
r
e
q
u
i
r
e
d
.
 W
i
n
g
s
:
U
s
i
n
Effectivity
B737 -800
Source
AMM
Page 20 of 20
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
g
t
h
e
1
0
0
0
r
p
m
d
r
y
s
a
n
d
i
n
g
m
a
c
h
i
n
e
w
i
t
h
Effectivity
B737 -800
Source
AMM
Page 21 of 21
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
s
e
l
f
a
d
h
e
s
i
v
e
r
e
d
o
x
a
l
d
i
s
c
s
,
g
r
a
d
e
1
8
0
Effectivity
B737 -800
Source
AMM
Page 22 of 22
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
o
r
2
4
0
.
i) PAINTING:
NOTE: PRIMER APPLICATION MUST BE .DONE WITHIN h
.HOURS AFTER SURFACE TREATMENT.
1. ETCH PRIMER / WASH PRIMER — Apply Etch Primer /
Wash Primer
as required wherever paints removed to bare metal.
2. PRIMER - Apply one coat of primer on all the rub down /
strip down surfaces.
3. TOP COAT - Apply two top coats on the surfaces as
applicable and as per the applicable External Livery
drawings.
4. DECORATIVE COAT - Apply one coat of decorative paint on
the
surfaces as applicable and as per the applicable External Livery
drawings.
j) DECAL / STENCIL INSTALLATION:
1. Carryout exterior Decal / Stencil installation as per AMM 1121-13 / 11- 23-01 / 11-25-03. Ensure the decals are
installed without bubbling, tilting or folding.
2. Carryout the Painting / Stenciling of the following on the a/c:
Effectivity
B737 -800

Empty weight on aft LH lower fuselage.

Max all up weight on aft LH lower fuselage.

"CVR" on aft RH Center fuselage after aft cargo.

"INFLATE WITH NITROGEN ONLY " on shock strut /
landing

Tyre pressure limits on shock struts /
Source
AMM
Page 23 of 23
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
landing gear doors (refer AMM 12-15-51)

"HOT" on forward and aft drain masts.

"ETOPS" on the applicable a/c above the External Power
Receptacle.
k) Install Flight Controls back (If removed during Task
Preparation) per AMM provided below

Ailerons — AMM 27-11-11

Rudder — AMM 27-21-11
 Elevators — AMM 27-31-11
I) Carryout duplicate inspection of flight control installations if
required.
m) CONTROL SURFACE BALANCING:
Carryout static balancing of flight control surface's per SRM as
applicable.


Rudder — SRM 51-60-07
Elevators — SRM 5I-60-04

Ailerons—SRM 51-60-01
3) A/C RESTORATION:
a) Install main & emergency batteries as per AMM 24-31-11,
removed during Task Preparation.
b) After painting re-install Radome as per AMM 53-52-00, if
removed during Task Preparation.
c) Install Radome Boot per AMM 53-52-00. Carry out post
installation checks as required.
d)
Carryout lubrication of landing gear & flight controls as
per AMM chapter 12-21 & 12-22.
e) Carryout General inspection of Painting and Decal
installation performed, rectify if any discrepancy found.
4) CLOSE-UP:
a) Remove all the covering tapes / masking tapes installed
during the Task Preparation.
b) Ensure all blanks of pitot probes, static holes, engine
inlets/exhaust, ACM inlets and outflow valve are
Effectivity
B737 -800
Source
AMM
Page 24 of 24
B737 800 WITH CFM 56-7B ENG
TASK CARD FOR LIVERY PAINTING
TASK
CODE
TASK DESCRIPTION
TECH
AME/AUTH
PERSON
removed.
c) Carryout coating thickness measurement using the
coating thickness measuring gauge. Note down the
details on Appendix 1 of this Taskcard.
d) Remove aircraft grounding cable as per AMM 20-40-11.
e) De-Jack the aircraft if Jacking was carried out per AMM
07-11-01.
f)
Carryout weighing of aircraft if required. If weighing
not carried out, Weight change will be accounted
during annual weight growth. Record the total
quantity & weight of the paint consumed during the
Livery change.

Total paint qty used (in Litres)
=______________________

Total weight of paint used (in Kgs)
=__________________
g) Carryout pressurization leak check per AMM 05-51-91.
h) Carryout Pre-Departure Check part of Current
Extended Transit Schedule.
i)
Restore aircraft to normal configuration.
j)
Review all paper work is complied & complete as
necessary.
5)FLIGHT TEST (IF REQUIRED)
a)
Carry out test flight of aircraft if required as per
applicable procedures of the test flight schedule.
I HEREBY CERTIFY THAT THIS TASKCARD HAS BEEN
COMPLETED IN ALL RESPECTS.
DATE :________ (UTC) SIGNATURE :____________
TIME:______(UTC) LICENCE / AUTH. NO._________
Effectivity
B737 -800
Source
AMM
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