Department of Energy Operating Experience Committee (OEC) Coordinated by the Office of Analysis (AU-23) Webinar Minutes Tuesday, February 9, 2016 Time: 11:00 a.m. - 12:30 p.m. ET Call-In Number: 303-248-0285 Access Code: 5863657 AGENDA Welcome and Introduction Ashley Ruocco Highlighted Presentation: NSTEC Flood Damage Richard Schmidt, NSTEC Site Operating Experience Discussions All External Operating Experience Discussions All • External Operating Experience Presentation: California OSHA – Skylight Fall and Fatality and Los Alamos Arc Flash T. J. Lyons Update on Office of Analysis and Corporate Operating Experience Initiatives Ashley Ruocco Roundtable / Subjects for Next Call All WELCOME / PARTICIPANTS # NAME SITE 1 Adams, Shauna SRS-MOX 2 Allen, Randi LAFO 3 Alp, Asu ANL 4 Blackstock, Chris Chalk River Laboratories 5 Booker, Craig ORO 6 Brown, Rosalie SC-HQ 7 Chalk, Steve RL 8 Clark, John NETL 9 Clay, Marc SLAC 10 Collier, Linda LANL 11 Estes, Tracy PSO 12 Forness, Ed NFO 13 Gooding, William MA-433 Page 1 NAME SITE 14 Goplin, Bruce Ames Laboratory 15 Ha, Trang LFO 16 Harvey, Beth ANL 17 Heeter, Tom ORNL 18 Houston, C.J. NNSS 19 Hicks, Clyde KCP/Honeywell 20 Hiteshew, Kathleen PEC 21 Horning, Jeff LLNL 22 Joy, Donna PEC 23 Lyons, T.J. Gilbane 24 Martinez, Ramon INPO 25 Owen, Donald DNFSB 26 Pavalko, Kelly NNSS 27 Polanish, Caroline BHSO 28 Prestridge, Jason NNSS 29 Price, Stephanie SR 30 Puglin, Nicole BNL 31 Risley, David PEC 32 Rogers, Jessica SNL 33 Schmidt, Richard NNSS 34 Schumann, Craig ASO 35 Schutt, Joanne ETTP 36 Schwehm, Kelly SPRO 37 Shah, Riz AU-20 38 Simmons, Jerry ICP 39 Smith, Duane OR 40 Spencer, Donna BSO 41 Staffo, Gary AU-23 42 Stracka, Mike AU-23 43 Swafford-Bennett, Carrie PNSO 44 Wadsworth, Lynn INL 45 Watkins, Mike ORNL 46 Weibel, Marc SLAC 47 Whitley, Dan PPPO 48 Winters, Jacki ORP # WELCOME AND INTRODUCTION Ashley Ruocco – Ruocco welcomed all to the call and webinar. Please continue to email your attendance to Donna Joy, djoy@projectenhancement.com, so we credit all attendees that we might not hear. Donna will also be assisting with the minutes to the OEC calls; this support is very much appreciated. Page 2 HIGHLIGHTED PRESENTATION Highlighted Presentation: NSTEC Flood Damage Richard Schmidt has a B.S. in Business Administration from Pepperdine University and 43 years of experience supporting nuclear and non-nuclear maintenance, operations, and engineering services at Nevada National Security Site (NNSS), Rocky Flats Environmental Technology Site, and in the private sector. Mr. Schmidt spoke about the planning for all events, including climate related events. Lessons learned from a severe rainstorm (referred to as a 1,000 year storm) which resulted in catastrophic flooding to the NNSS. Although flash flooding is not uncommon to the area, the overall duration and extent of this storm was much more widespread than typical “single-cell” events, and covered a broad swath of the NNSS. The NNSS is located in the high desert. Evaporation rates are high, and except for a number of small springs, there is no permanent natural surface water on the NNSS. Runoff is conveyed via normally dry drainage ways or dry washes to interior basins, exiting the NNSS only in a few places of the site. Lessons learned included: Dangerous and unsafe conditions must be addressed first to eliminate further issues from developing Understanding the need to mitigate hazardous conditions to avoid injuries, prioritization of roads needing attention first and what was needed for mitigation. Reducing speed limits in areas where shoulders were washed away. Start rebuilding the shoulders on our main access road for the site, Mercury Highway. When available to break Teamsters and Equipment Operators off Mercury Highway, and expanded the effort to other roadways. Many areas that require clearing debris or dumping a few yards of dirt, compacting, and providing appropriate shoulder repair can be completed on an “as available” basis. National Security Technologies (NSTec) had previously developed a Task Order Subcontract which helps us shorten the time to get new subcontracts turned on by having four contractors prequalified for construction activities. Many of the roads were made in the early days of the site, NNSS will be looking into adding culverts and drainage, but will not be rebuilding infrastructure to the 1,000 year storm level. Best way to disseminate information about hazards/road conditions. Need to keep information up to date, Geocast telephone system had wrong phone numbers and people lost passwords to access the system. Page 3 SITE OPERATING EXPERIENCE DISCUSSIONS 1. Los Alamos National Laboratory (LANL) LANL discussed the recall of Vornado Space Heaters- Type 110 manufactured in 2013. On January 7, a Vornado space heater failed and completely melted. Only this model has been recalled due to a faulty thermostat that can stick and cause a meltdown. ORP asked why the heaters were still on site when they were previously recalled in 2014. Even though LANL did walkdowns after the incident, it’s possible they were brought to the site after the walkdowns. 2. National Energy Technology Lab (NETL) 3. After receiving the heater recall, NETL did a site search and found none of these specific heaters. NETL has a policy in place that no personally owned heaters are allowed onsite. Nevada Field Office / NSTec / Nevada National Security Site (NNSS) NSTec reported on three trips and falls reported in ORPS: An employee tripped over some tools that had fallen into doorway and broke their collar bone An employee tripped over a doorstop hit their head requiring stitches An employee tripped over a skid hit their head requiring stitches Also noted was the OPEXShare recall notice on AC power cords with the Surface Pro Tablets catching fire resulted in NSTec locating some power cords, and notifying users to replace those power cords: https://opexshare.doe.gov/lesson.cfm/2016/2/3/5690/Microsoft-Recalls-power-cords-for-Surface-Pro-tablets (public website on this issue is under OR’s update below) 4. Oak Ridge Site Office (ORO) / Oak Ridge National Lab (ORNL) 5. OR reported a recall involving AC power cords sold with Surface Pro tablets. There have been reports of the AC cords overheating and emitting flames and five reports of electrical shock to consumers. The recall involves power cords sold with some models of the Microsoft Surface Pro convertible tablet devices before March 15, 2015. Access the recall notice at http://www.cpsc.gov/en/recalls/2016/microsoft-recalls-ac-power-cords-for-surface-pro-devices/ Stanford Site Office SLAC National Accelerator Laboratory spoke about an Uninterruptable Power Source (UPS) failure that occurred in the computing center. The alarms were not configured to page out or notify anyone, therefore, the servers’ shutdown when the temperature reached 123 degrees F. The failure was not due to a power outage, but a problem with the UPS itself, which cut power to everything. SLAC also mentioned that data on the servers were backed-up, but one application for E-logging on a single server was not backed-up, which caused logging to be done manually until the system could be brought back up and the application could be re-started. Make sure that all critical applications as well as data are backed-up. Page 4 EXTERNAL ORGANIZATIONS OPERATING EXPERIENCE AND LESSONS LEARNED DISCUSSION • California OSHA - Skylight Fall Fatality and Los Alamos Arc Flash Presented by TJ Lyons, Gilbane Company. Skylight fatality: - On July 22, 2009, a 56-year-old warehouse worker fatally fell through a skylight approximately 30 feet to the concrete floor. The victim had been allowed to climb onto the roof to service an air conditioning unit. This was not part of his usual duties. The victim’s employer did not have procedures for working on the roof. It is recommended that skylights be replaced with skylights that you cannot fall through. Only three percent of skylights will bear the weight of a person. Also the use guards on skylights can be used to prevent accidents. Keep in mind that direct sunlight can deteriorate materials in skylights. Arc flash incident – On May 3, 2015, an arc event occurred, causing a Laboratory electrician a serious burn injury, and eight other employees had respiratory distress while performing preventive maintenance on an electrical substation at the Los Alamos National Laboratory (ORPS Report NA-LASO-LANL-PHYSTECH-2015-0003). A joint Accident Investigation Team (JAIT) was formed to investigate the event. The JAIT report is available, but the electrician has not been interviewed. The overall root cause was less-than-adequate management of control implementation, which the Team considered a combination of two specific root causes: Failure to require and implement zero-voltage checks; and Lack of established physical barriers. Lamps or other visual indicator in cabinets to warn users that voltage is present are other safety features that can be considered. It was also brought up that energized items such as solar panels, and experimental vehicles including hydrogen vehicles need to be carefully considered by maintenance and or first responders when encountered. UPDATE ON OFFICE OF ANALYSIS AND CORPORATE OPERATING EXPERIENCE INITIATIVES Review of DOE O 210.2A o Waiting for determination of DOE-STD-7501 o DOE O 232.2 Justification Memo to be completed this month requesting a revision, anticipate formal revision in the April/May timeframe Review of DOE-STD-7501 o DOE-STD-7501, The DOE Corporate Lessons Learned Program, is up for review o First meeting last week on DOE-STD-7501 o Team agreed 7501 could be archived o Team must first determine what information should be kept and where Handbook or Appendix to 210 Page 5 - Review of DOE-STD-1197 o DOE-STD-7501, The DOE Corporate Lessons Learned Program, is up for review o AU-23 is forming a small team of to assist with the review process o Update or cancellation (and/or incorporation with 210.2A) will be determined o Email your interest to be a part of the team to Mike Stracka at michael.stracka@hq.doe.gov Corporate OE documents under development or recently released Newly released: o OES published in January Arc Flash Accident at LANL TA-53 o OE-3 published in December Winter Preparedness – Slips on Ice Draft OE-3s o Ergonomically Correct Equipment Can Decrease the Risk for Work Station Injuries o Danger! Equipment Hits Overhead Lines (being published this week) ORPS Update o ORPS Training Modules coming soon- mid-February o DOE O 232.2 Justification Memo to be completed this month requesting a revision OE Wiki Update o CSB: Dangerously Close: Explosion in West, Texas April 17, 2013 fire and explosion at the West Fertilizer Company in West, Texas 15 fatalities, 260 injuries, and widespread community damage. OE Wiki Links o February is American Heart Month - CDC o How to Prevent a Power Strip Fire – AU-11 o FSU – October 2015 Worker Fatality during Attempted Removal of Blind Flange on Magnetic Cooling Water System (info sent from LANL) – LOTO issue o ASSE Article December 2015: Don’t Forget About Overhead Doors o Winter Safety Resources – CDC o Security Awareness Newsletter January 2016- Securing Your New Tablet Webinar Schedule: – Tuesday, April 12 – Highlighted Presentation: Documented Safety Analysis Legacy Reviews, Mark Mitchell, LLNL – Tuesday, June 14 – In person OEC workshop planned for fall 2016 (most likely will meet at the EFCOG ISM&QA meeting) Please send any OE relevant videos that you would like to see on the OE Wiki to Ruocco. Page 6 ROUNDTABLE Action- Guest Speaker Volunteers requested. If you would like to present to the OEC, please call Ruocco to volunteer. Thank you in advance! The next OE Committee Webinar is scheduled for Tuesday, April 12, 2016. Call-In #: 303-248-0285 Access Code: 5863657 Roll Call via Email: Attendees are asked to e-mail their name, company name or government organization, and phone number to Donna Joy, djoy@projectenhancement.com, at the beginning of the conference call. Ashley Ruocco, DOE AU-23, E-Mail: Ashley.Ruocco@hq.doe.gov. Phone number: (301) 903-7010. Operating Experience Websites: OE Wiki - http://operatingexperience.doe-hss.wikispaces.net/ Page 7