Industrial Engineering Your Bridge to the Future What do IE’s Do? IEs make processes better in the following ways: More efficient and more profitable business practices Better customer service and product quality Improved efficiency Increased ability to do more with less Making work safer, faster, easier, and more rewarding Helping companies produce more products quickly Making the world safer through better designed products Reducing costs associated with new technologies Are You An Industrial Engineering At Heart? Are you drawn towards: People Solving problems System-level analysis Complexity Unstructured problems Leading diverse groups Do IE’s Have Impact? John Dasburg - CEO Northwest Airlines Michael Eskew - CEO UPS Henry Ford - founder of Ford Motor Company Joe Forehand - CEO Accenture Lee Iacocca - former CEO Chrysler More IE’s with Impact Charles O. Holiday - CEO DuPont Dick Kovacevich - CEO Wells Fargo Edward Whitacre, Jr., Chairman and CEO of AT&T Yun Jong Yong - CEO Samsung Electronics Mike Duke - President and CEO, Wal-Mart Stores USA Even More IE’s With Impact Drew Brees - NFL Quarterback Charles Armstrong President of Seattle Mariners Tom Landry - Former Dallas Cowboys Coach Maj Gen Robert L. Caslen, Jr, Deputy Director, War on Terrorism How Come I’ve Never Heard of IE Before? Sometimes called systems engineering or operations engineering First autonomous department established in 1908. ME started in 1817, Civil 1835, Electrical 1882. How Many IE’s Are There? Employed Engineers, NSF 2000 Aeronatuical 6% There are 276 accredited ME Programs There are only 110 accredited IE programs Other 15% Civil 16% Sales 7% Computer 5% Mechanical 16% Electrical/ electronics 22% Industrial 13% The World Needs More IE’s! Currently about 201,000 IE’s Projected growth 14-20% between 2006-2016. The Department of Labor predicts that by 2016, the US will need: 89,000 new Industrial Engineers (up from 71,000) in the 2004 study 45,000 Electrical Engineers (3-6%) 114,000 Civil Engineers (14-20%) 58,000 Mechanical Engineers (3-6%) Supply and Demand is working for IE’s! Do IE’s Make Any Money? Median Annual Salary ($'s) Salary Curves by Experience 2005 120000 100000 80000 60000 Civil 40000 Electrical 20000 Industrial Aerospace 0 9 14 19 24 29 Years Experience Source: Career Journal.com Who Makes the Big Money? Level of responsibility In charge of programs so extensive and complex as to require staff and resources of sizable magnitude Average total annual income $151,237 Makes decisions and recommendations that are recognized as authoritative and have a far-reaching impact 112,173 Makes decisions and recommendations that are recognized as authoritative and have an important impact 98,623 Has full technical responsibility for interpreting, organizing, executing, and coordinating assignments. 85,531 Applies intensive and diversified knowledge of engineering principles and practices in broad areas of assignments and related fields. 73,491 plans and conducts work requiring judgment in the independent evaluation 61,483 Independently evaluates, selects and applies standard engineering techniques, procedures and criteria 53,243 What Is Industrial Engineering? Operations Research Manufacturing Systems Engineering Process Engineering Human Factors Quality Control The inside scoop Insights from IE’s working in different jobs in different industries. Operations Research Involves mathematical analysis and optimization Finding the best arrangement of routes for an airline or delivery organization Figuring out how to get all the thousands of supplies to a manufacturing plant or army with the least cost Manufacturing Industrial Engineers are often in charge of laying out or redesigning manufacturing lines and designing manufacturing processes Where should the next factory be built? How can an assembly line be reconfigured to account for the next product model? Systems/Process Engineering Industrial Engineers learn how to analyze the flow of information, materials and people through a system to improve performance Analyze how the paperwork flow for a government program can be improved Model the flow of people through an emergency room to improve safety and performance. Human Factors Industrial Engineers study how people think, move and respond to input in order to design systems that work well. Ergonomics is the study of people physical capabilities Human Factors emphasizes mental capabilities Human-Systems Design is the study of how people interact with mechanical and computer systems. Quality Control Industrial Engineers know how to use statistical sampling to analyze the quality of a product Many companies employee IE’s to measure and track their final products The trend is to improve quality by improving the design and manufacturing process, rather than fixing problems at the end. IE’s Make Things Better Industrial Engineers specialize in looking at the broader picture to find the root cause of problems. They often are put in direct charge of managing and directing changes that directly affect worker’s lives. They understand how to integrate people into designs. What Type of Classes Do IE’s Take? Regular Core Design for Manufacturing Human Factors/Ergonomics Engineering Economics Information System Design Process Engineering Quality Control Senior Project What is Different About IE Courses? Project-heavy Lots of reading Less emphasis on obscure mathematics, more emphasis on application Tends towards a business focus What Characteristics Do IE’s Have? Friendly, outgoing Wide interests Often involved in extracurricular activities Like to work in teams Have a broad, engaged worldview Love learning new things